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TT-1640

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10. Attach the radiator supports,

extensions, guard, and end cap.

10.1 On each side of the skid, attach a skid extension

bracket (GM87555-WHT or -G49) to a skid

extension (GM90785-WHT or -G49) using

4 screws

(M933-10030-60)

and

4

nuts

(M6923-10-80) per side.

1

GM90678

1. Radiator support, LH (GM90788), washers (M125A-08-80

qty. 4), and screws (M933-08012-60 qty. 4)

2. Radiator mounting bracket, LH (GM90790-WHT or -G49),

screws (M933-10030-60 qty. 4), and nuts (M6923-10-80 qty. 4)

3. Skid extension (GM90785)

4. Skid extension bracket (GM87555-WHT or -G49), screws

(M933-10030-60 qty. 4), and nuts (M6923-10-80 qty. 4)

5. Radiator mounting bracket, RH (GM90789-WHT or -G49),

screws (M933-10030-60 qty. 4), and nuts (M6923-10-80 qty. 4)

6. Washers (M125A-10-80 qty. 3) and screws (M933-10020-60

qty. 3)

7. Radiator support, RH (GM90787),washers (M125A-08-80

qty. 4), and screws (M933-08012-60 qty. 4)

2

3

4

5

6

7

4

3

6

Figure 12

Radiator Supports and Extensions

10.2 Attach the left hand radiator mounting bracket

(GM90790-WHT or -G49) and the right hand

radiator mounting bracket (GM90789-WHT or

-G49) to the skid extensions and the end cap

(GM90783-WHT or -G49) using 4 screws

(M933-10030-60) and 4 nuts (M6923-10-80) per

side. See Figure 12 and Figure 13.

10.3 Attach the right hand radiator support (GM90787)

to the radiator using 4 washers (M125A-08-80)

and 4 screws (M933-08012-60). See Figure 12.

10.4 Attach the right hand radiator support to the right

hand radiator mounting bracket (GM90789-WHT

or -G49) using 3 washers (M125A-10-80) and

3 screws (M933-10020-60).

10.5 Attach the left hand radiator support (GM90788) to

the radiator using 4 washers (M125A-08-80) and

4 screws (M933-08012-60). See Figure 12.

10.6 Attach the left hand radiator support to the left

hand radiator mounting bracket (GM90790-WHT

or -G49) using 3 washers (M125A-10-80) and

3 screws (M933-10020-60).

10.7 Attach the radiator guard (GM90798) to the

radiator supports using 10 drill screws (X-794-1).

See Figure 13.

1. Radiator support, RH (GM90787)

2. Radiator guard (GM90798) and drill screws (X-794-1 qty. 10)

3. End cap (GM90783-WHT or -G49)

4. Radiator support, LH (GM90788)

1

2

3

4

Figure 13

Radiator Guard and End Cap

11. Attach the flexible line

11.1 Remove the plug from the top tank of the radiator

and add the hose connector (X-582-39).

11.2 Remove the plug from the expansion tank and add

the hose connector (X-380-5).

11.3 Connect the flexible line (X-386-90) to the two

hose connectors. See Figure 14, item 21. Use a

cable tie (X-468-1) as shown in Figure 14, item 15.

Summary of Contents for TT-1640

Page 1: ...th Disconnect the battery cables before working on the generator set Remove the negative lead first when disconnecting the battery Reconnect the negative lead last when reconnecting the battery WARNIN...

Page 2: ...rd coolant recovery tank and dry exhaust elbow 2 1 Remove the belt guard belt guard brackets coolant recovery tank and bracket and hose that connects to the pressure cap See Figure 3 2 2 Remove the dr...

Page 3: ...Remove and discard the existing belt 2 Belt guard bracket LH GM93388 WHT or G49 washer M125A 10 80 and screw M933 10025 60 3 Washer X 25 40 and screw M933 06020 60 4 Belt guard bracket GM90898 WHT or...

Page 4: ...2 3 5 6 7 4 GM90678 C 8 Figure 9 Belt Guard Assembly 7 1 Assemble the belt guard as shown in Figure 9 7 2 Using the belt guard bracket assemblies attach the belt guard to the engine See Figure 9 and F...

Page 5: ...923 06 80 9 5 Connect the upper radiator hose GM90937 to the radiator and engine port using two hose clamps X 426 2 to secure See Figure 11 for location Note Place hose clamps 6 mm 0 25 in from the ho...

Page 6: ...3 10030 60 and 4 nuts M6923 10 80 per side See Figure 12 and Figure 13 10 3 Attach the right hand radiator support GM90787 to the radiator using 4 washers M125A 08 80 and 4 screws M933 08012 60 See Fi...

Page 7: ...X 426 2 qty 2 13 Fan shroud brackets 343422 qty 2 washers X 25 75 qty 6 and screws M933 08016 60 qty 6 14 Radiator assembly GM90767 or GM90768 15 Cable tie X 468 1 16 Remove plug from top tank of rad...

Page 8: ...ipe coupling X 216 23 16 Drain valve 278788 17 Belt guard top GM90779 18 Washers X 25 40 qty 6 and screws M933 06014 60 qty 6 19 Washers M125A 08 80 qty 2 and screws M933 08012 60 qty 2 20 Belt guard...

Page 9: ...amage The block heater will fail if the energized heater element is not immersed in coolant Fill the cooling system before turning on the block heater Run the engine until it is warm and refill the ra...

Page 10: ...in OD X 25 75 1 Connector hose X 380 5 1 Line flex X 386 90 4 Clamp hose 2 31 3 25 in X 426 2 1 Cable tie X 468 1 1 Connector hose X 582 39 6 Insert threaded X 6365 2 2 Clamp insulated 2 62 in X 672 3...

Page 11: ...TT 1640 11 14 11 1 Coolant Level Sensor 1 See the full wiring diagram in the operation manual GM93792B A Figure 18 Wiring for Coolant Level Sensor Typical...

Page 12: ...er Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone 65 6264 6422 Fax 65 6264 6455 Availability is subject to change without notice Kohler Co reserves the right to change the...

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