Kohler Command PRO CS, Service Manual

Page: 85 / 162

8.29
Section 8
Electrical System and Components
8
Starter Reassembly
1. Position the thrust washer in the recess inside the
drive end cap. Install cover gasket on housing
flange if removed previously.
Figure 8-50. Installing Frame.
4. With the brushes and brush springs in place on
brush plate, align the tabs and install the brush
plate in commutator end cap. Insert the positive
brush stud, with plastic support, through hole in
the end cap from the inside out. Install the
O-Ring, fiber washer, metal washer, and inner hex
jam nut. Tighten nut to secure but
do not
overtighten , or damage to the inside plastic
support can occur.
Figure 8-48. Installing Thrust Washer and Gasket.
2. Carefully apply one or two drops of oil to the
bronze bushing in the drive end cap and wipe
away any excess. Insert the armature shaft
through the end cap.
Figure 8-49. Installing Armature.
3. Install the starter frame (magnet end first) over
the armature, aligning the scribed marks made
earlier. See Figure 8-50.
Figure 8-51. Assembled Brush Plate.
Figure 8-52. Brush Plate and Terminal Components.