1.10
Section 1
Safety and General Information
Cylinder Bore I.D. cont'd.
Max. Out-of-Round
CH11-14 .................................................................................................. 0.12 mm (0.0047 in.)
CH15, CH16 ............................................................................................ 0.12 mm (0.0047 in.)
Max. Taper
CH11-14 .................................................................................................. 0.05 mm (0.0020 in.)
CH15, CH16 ............................................................................................ 0.05 mm (0.0020 in.)
Cylinder Head
Cylinder Head Fastener Torque (torque in 2 increments) ........................ 24,48.9 N·m (18,36 ft. lb.)
Max. Out-of-Flatness ...................................................................................... 0.076 mm (0.003 in.)
Rocker Pedestal Fastener Torque ................................................................. 9.9 N·m (88 in. lb.)
Electric Starter
Thru Bolt Torque
UTE/Johnson Electric, Eaton (Inertia Drive) ..................................... 4.5-5.7 N·m (40-50 in. lb.)
Nippondenso (Solenoid Shift) ............................................................ 4.5-7.5 N·m (40-84 in. lb.)
Delco-Remy (Solenoid Shift) ............................................................... 5.6-9.0 N·m (49-79 in. lb)
Drive Pinion Fastener Torque (some Inertia Drive Starters) .................... 15.3 N·m (135 in. lb.)
Brush Holder Mounting Screw Torque
Delco-Remy Starter ............................................................................. 2.5-3.3 N·m (22-29 in. lb.)
Solenoid (Starter)
Mounting Hardware Torque
Nippondenso Starter .......................................................................... 6.0-9.0 N·m (53-79 in. lb.)
Delco-Remy Starter ............................................................................. 4.0-6.0 N·m (35-53 in. lb.)
Nut, Positive (+) Brush Lead Torque
Nippondenso Starter .......................................................................... 8.0-12.0 N·m (71-106 in. lb)
Delco-Remy Starter ............................................................................. 6.0-9.0 N·m (53-79 in. lb.)
Fan/Flywheel
Fan Fastener Torque ....................................................................................... 9.9 N·m (88 in. lb.)
Flywheel Retaining Screw Torque ............................................................... 66.4 N·m (49 ft. lb.)
Fuel Pump
Fuel Pump/Cover Fastener Screw Torque .................................................. 9.0 N·m (80 in. lb.) into new holes
4.2-5.1 N·m (37-45 in. lb.) into used holes
Fuel Tank
Fuel Tank Fastener Torque ............................................................................. 7.3 N·m (65 in. lb.)
Governor
Governor Cross Shaft to Crankcase Running Clearance ......................... 0.025/0.075 mm (0.0010/0.0030 in.)
Governor Cross Shaft O.D.
New ........................................................................................................... 5.975/6.000 mm (0.2352/0.2362 in.)
Max. Wear Limit ...................................................................................... 5.962 mm (0.2347 in.)
Governor Gear Shaft-to-Governor Gear Running Clearance ................. 0.015/0.140 mm (0.0006/0.0055 in.)
Governor Gear Shaft O.D.
New ........................................................................................................... 5.990/6.000 mm (0.2358/0.2362 in.)
Max. Wear Limit ...................................................................................... 5.977 mm (0.2353 in.)