Kohler 7ER Installation Manual Download Page 40

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TP-6034 10/02a

KOHLER CO. Kohler, Wisconsin 53044
Phone 920-565-3381, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPowerSystems.com

Kohler Power Systems
Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65)264-6422, Fax (65)264-6455

Summary of Contents for 7ER

Page 1: ...Commercial Mobile Generator Sets Model 7ER TP 6034 10 02a Installation...

Page 2: ......

Page 3: ...nce Requirements 8 4 3 Exhaust Piping If Used 8 Section 5 Fuel System 9 5 1 Fuel Tank 9 5 2 Fuel Lines 10 5 3 Fuel Pump Lift and Fuel Consumption 10 5 4 Fuel Filters or Strainers 10 Section 6 Electric...

Page 4: ...TP 6034 10 02 Table of Contents Notes...

Page 5: ...reconnecting the battery Follow these precautions to prevent the starting of the generator set by the remote start stop switch Battery Sulfuric acid in batteries Can cause severe injury or death Wear...

Page 6: ...xide is an odorless colorless tasteless nonirritating gas that can cause death if inhaled for even a short time Avoid breathingexhaustfumeswhenworking on or near the generator set Never operate the ge...

Page 7: ...se severe injury or death Operate the generator set only when all guards and electrical enclosures are in place Moving rotor WARNING Hazardous voltage Backfeed to the utility system can cause severe i...

Page 8: ...t system can ignite adjacent combustible materials Do not locate electrical wiring fuel lines or combustible materials above the exhaust muffler Exercise caution when parking your vehicle to prevent t...

Page 9: ...itute with inferior grade hardware Screws and nuts are available in different hardness ratings To indicate hardness American Standard hardware uses a series of markings and metric hardware uses a nume...

Page 10: ...VI Safety Precautions and Instructions TP 6034 10 02 Notes...

Page 11: ...following and state and local requirements The installer is responsible for improper installations resulting in penalties from noncompliance with CARB or EPA emission standards 1 2 Generator Set Spec...

Page 12: ...2 Introduction TP 6034 10 02 Notes...

Page 13: ...em components See the current generator set specification sheet or Section 7 of this manual for generator set dimensions and weights For angular operating limits consult the operation manual 2 3 Vehic...

Page 14: ...ADV 6450 E Figure 2 1 Extended Shaft Dimensions Figure 2 2 shows a Kohler mobile generator set mounted to a hydraulic pump The generator set equipped with the extended shaft option can power external...

Page 15: ...e intake restriction The engine generator performance will be adversely affected if these guidelines are neglected Follow these guidelines to optimize generator set performance Model Normal Intake Res...

Page 16: ...6 Cooling System TP 6034 10 02 Notes...

Page 17: ...e seek fresh air immediately and remain active Do not sit lie down or fall asleep Alert others to the possibility of carbon monoxide poisoning Seek medical attention if the condition of affected perso...

Page 18: ...cent combustible materials 4 3 Exhaust Piping If Used Route the exhaust piping to maintain minimum clearances and to minimize exhaust piping bends Use a tail pipe as short as possible with as few bend...

Page 19: ...atch fuel when draining thefuel system Wipe up spilled fuel after draining the system 5 1 Fuel Tank Fuel system design Design the generator set gasoline fuel system to operate independently of the veh...

Page 20: ...1 4 in ID Flexible hose sections If a metal fuel line draws fuel from the fuel tank install a flexible hose section to connect the metal line to the fuel pump The flexible section allows generator set...

Page 21: ...exhaust system and drippage of fuel oil or grease Allow at least a 51 mm 2 in clearance between the electrical wiring and hot exhaust parts Do not locate the wiring directly below or near the fuel sys...

Page 22: ...otect the AC load circuit of the generator set against overloading or short circuiting with a circuit breaker s Note For standby service connect output of the generator to a suitably rated transfer sw...

Page 23: ...in the STOP position 2 Disconnect the power to the battery charger if equipped 3 Remove the battery cables negative lead first Reconnect the negative lead last when reconnecting the battery Follow th...

Page 24: ...s for the following three reconnection systems using circuit breakers Two pole circuit breaker with a single voltage system example 120 volt 3 wire Attach stator leads marked 2 and 4 to the side of th...

Page 25: ...ate battery the battery can be installed closer to the generator set and the cable length can be minimized to eliminate voltage drop See Figure 6 2 for the minimum cold cranking amps CCA battery recom...

Page 26: ...ure gauge if equipped D Water temperature gauge if equipped D Battery voltage D Hourmeter D Start Stop switch including run light Available panels D Start Stop switch with hourmeter D Start Stop switc...

Page 27: ...Installation Drawing 17 TP 6034 10 02 Section 7 Installation Drawing ADV 6450 E Figure 7 1 Dimension Drawing...

Page 28: ...TP 6034 10 02 18 Installation Drawing Notes...

Page 29: ...o not connect the load side terminals of the circuit breaker See Figure 8 1 If the installation requires a 100 120 volt 2 wire system use a single pole circuit breaker See Figure 8 2 When connecting s...

Page 30: ...tator Leads L0 GRD L2 L1 L0 Neutral Line Side Factory Two Pole Circuit Breaker Ground Load Side 100 120 200 240 Volt 3 Wire 60 Hz 50 Hz L0 L1 100 120 Volt 100 120 Volt L0 L2 100 120 Volt 100 120 Volt...

Page 31: ...regulator Voltage regulator adjustments are possible without removing the voltage regulator The voltage regulator adjustment procedure applies to the PowerBoost IIIE Figure 8 5 voltage regulator Note...

Page 32: ...an electrical outlet 4 Start the generator set 5 Rotate the voltage adjustment pot clockwise to increase the voltage counterclockwise to decrease the voltage to the desired output voltage 6 Rotate the...

Page 33: ...age of each generator set operated lamp Note that not all of the lights or lamps are on the generator set AC circuit some are DC powered by a 12 volt battery Ensure that the calculated total wattage i...

Page 34: ...oled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dBA decibel A weighted DC direct current DCR direct current resistance deg degree dept department dia diameter DI EO...

Page 35: ...al OS oversize overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz ounce p pp page pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph phase...

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Page 40: ...Kohler Wisconsin 53044 Phone 920 565 3381 Fax 920 459 1646 For the nearest sales service outlet in the US and Canada phone 1 800 544 2444 KohlerPowerSystems com Kohler Power Systems Asia Pacific Head...

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