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TP-6034 10/02

Appendix A-3

kg

kilogram

kg/cm

2

kilograms per square
centimeter

kgm

kilogram-meter

kg/m

3

kilograms per cubic meter

kHz

kilohertz

kJ

kilojoule

km

kilometer

kOhm, k

W

kilo-ohm

kPa

kilopascal

kph

kilometers per hour

kV

kilovolt

kVA

kilovolt ampere

kVAR

kilovolt ampere reactive

kW

kilowatt

kWh

kilowatt-hour

kWm

kilowatt mechanical

L

liter

LAN

local area network

L x W x H length by width by height
lb.

pound, pounds

lbm/ft

3

pounds mass per cubic feet

LCB

line circuit breaker

LCD

liquid crystal display

ld. shd.

load shed

LED

light emitting diode

Lph

liters per hour

Lpm

liters per minute

LOP

low oil pressure

LP

liquefied petroleum

LPG

liquefied petroleum gas

LS

left side

L

wa

sound power level, A weighted

LWL

low water level

LWT

low water temperature

m

meter, milli (1/1000)

M

mega (10

6

when used with SI

units), male

m

3

cubic meter

m

3

/min.

cubic meters per minute

mA

milliampere

man.

manual

max.

maximum

MB

megabyte (2

20

bytes)

MCM

one thousand circular mils

MCCB

molded-case circuit breaker

meggar

megohmmeter

MHz

megahertz

mi.

mile

mil

one one-thousandth of an inch

min.

minimum, minute

misc.

miscellaneous

MJ

megajoule

mJ

millijoule

mm

millimeter

mOhm, m

W

milliohm

MOhm, M

W

megohm

MOV

metal oxide varistor

MPa

megapascal

mpg

miles per gallon

mph

miles per hour

MS

military standard

m/sec.

meters per second

MTBF

mean time between failure

MTBO

mean time between overhauls

mtg.

mounting

MW

megawatt

mW

milliwatt

m

F

microfarad

N, norm.

normal (power source)

NA

not available, not applicable

nat. gas

natural gas

NBS

National Bureau of Standards

NC

normally closed

NEC

National Electrical Code

NEMA

National Electrical
Manufacturers Association

NFPA

National Fire Protection
Association

Nm

newton meter

NO

normally open

no., nos.

number, numbers

NPS

National Pipe, Straight

NPSC

National Pipe, Straight-coupling

NPT

National Standard taper pipe
thread per general use

NPTF

National Pipe, Taper-Fine

NR

not required, normal relay

ns

nanosecond

OC

overcrank

OD

outside diameter

OEM

original equipment
manufacturer

OF

overfrequency

opt.

option, optional

OS

oversize, overspeed

OSHA

Occupational Safety and Health
Administration

OV

overvoltage

oz.

ounce

p., pp.

page, pages

PC

personal computer

PCB

printed circuit board

pF

picofarad

PF

power factor

ph.,

Æ

phase

PHC

Phillips head crimptite (screw)

PHH

Phillips hex head (screw)

PHM

pan head machine (screw)

PLC

programmable logic control

PMG

permanent-magnet generator

pot

potentiometer, potential

ppm

parts per million

PROM

programmable read-only
memory

psi

pounds per square inch

pt.

pint

PTC

positive temperature coefficient

PTO

power takeoff

PVC

polyvinyl chloride

qt.

quart

qty.

quantity

R

replacement (emergency)
power source

rad.

radiator, radius

RAM

random access memory

RDO

relay driver output

ref.

reference

rem.

remote

RFI

radio frequency interference

RH

round head

RHM

round head machine (screw)

rly.

relay

rms

root mean square

rnd.

round

ROM

read only memory

rot.

rotate, rotating

rpm

revolutions per minute

RS

right side

RTV

room temperature vulcanization

SAE

Society of Automotive
Engineers

scfm

standard cubic feet per minute

SCR

silicon controlled rectifier

s, sec.

second

SI

Systeme international d’unites,

International System of Units

SI/EO

side in/end out

sil.

silencer

SN

serial number

SPDT

single--pole, double--throw

SPST

single--pole, single--throw

spec, specs

specification(s)

sq.

square

sq. cm

square centimeter

sq. in.

square inch

SS

stainless steel

std.

standard

stl.

steel

tach.

tachometer

TD

time delay

TDC

top dead center

TDEC

time delay engine cooldown

TDEN

time delay emergency to
normal

TDES

time delay engine start

TDNE

time delay normal to
emergency

TDOE

time delay off to emergency

TDON

time delay off to normal

temp.

temperature

term.

terminal

TIF

telephone influence factor

TIR

total indicator reading

tol.

tolerance

turbo.

turbocharger

typ.

typical (same in multiple
locations)

UF

underfrequency

UHF

ultrahigh frequency

UL

Underwriter’s Laboratories, Inc.

UNC

unified coarse thread (was NC)

UNF

unified fine thread (was NF)

univ.

universal

US

undersize, underspeed

UV

ultraviolet, undervoltage

V

volt

VAC

volts alternating current

VAR

voltampere reactive

VDC

volts direct current

VFD

vacuum fluorescent display

VGA

video graphics adapter

VHF

very high frequency

W

watt

WCR

withstand and closing rating

w/

with

w/o

without

wt.

weight

xfmr

transformer

Summary of Contents for 7ER

Page 1: ...Commercial Mobile Generator Sets Model 7ER TP 6034 10 02a Installation...

Page 2: ......

Page 3: ...nce Requirements 8 4 3 Exhaust Piping If Used 8 Section 5 Fuel System 9 5 1 Fuel Tank 9 5 2 Fuel Lines 10 5 3 Fuel Pump Lift and Fuel Consumption 10 5 4 Fuel Filters or Strainers 10 Section 6 Electric...

Page 4: ...TP 6034 10 02 Table of Contents Notes...

Page 5: ...reconnecting the battery Follow these precautions to prevent the starting of the generator set by the remote start stop switch Battery Sulfuric acid in batteries Can cause severe injury or death Wear...

Page 6: ...xide is an odorless colorless tasteless nonirritating gas that can cause death if inhaled for even a short time Avoid breathingexhaustfumeswhenworking on or near the generator set Never operate the ge...

Page 7: ...se severe injury or death Operate the generator set only when all guards and electrical enclosures are in place Moving rotor WARNING Hazardous voltage Backfeed to the utility system can cause severe i...

Page 8: ...t system can ignite adjacent combustible materials Do not locate electrical wiring fuel lines or combustible materials above the exhaust muffler Exercise caution when parking your vehicle to prevent t...

Page 9: ...itute with inferior grade hardware Screws and nuts are available in different hardness ratings To indicate hardness American Standard hardware uses a series of markings and metric hardware uses a nume...

Page 10: ...VI Safety Precautions and Instructions TP 6034 10 02 Notes...

Page 11: ...following and state and local requirements The installer is responsible for improper installations resulting in penalties from noncompliance with CARB or EPA emission standards 1 2 Generator Set Spec...

Page 12: ...2 Introduction TP 6034 10 02 Notes...

Page 13: ...em components See the current generator set specification sheet or Section 7 of this manual for generator set dimensions and weights For angular operating limits consult the operation manual 2 3 Vehic...

Page 14: ...ADV 6450 E Figure 2 1 Extended Shaft Dimensions Figure 2 2 shows a Kohler mobile generator set mounted to a hydraulic pump The generator set equipped with the extended shaft option can power external...

Page 15: ...e intake restriction The engine generator performance will be adversely affected if these guidelines are neglected Follow these guidelines to optimize generator set performance Model Normal Intake Res...

Page 16: ...6 Cooling System TP 6034 10 02 Notes...

Page 17: ...e seek fresh air immediately and remain active Do not sit lie down or fall asleep Alert others to the possibility of carbon monoxide poisoning Seek medical attention if the condition of affected perso...

Page 18: ...cent combustible materials 4 3 Exhaust Piping If Used Route the exhaust piping to maintain minimum clearances and to minimize exhaust piping bends Use a tail pipe as short as possible with as few bend...

Page 19: ...atch fuel when draining thefuel system Wipe up spilled fuel after draining the system 5 1 Fuel Tank Fuel system design Design the generator set gasoline fuel system to operate independently of the veh...

Page 20: ...1 4 in ID Flexible hose sections If a metal fuel line draws fuel from the fuel tank install a flexible hose section to connect the metal line to the fuel pump The flexible section allows generator set...

Page 21: ...exhaust system and drippage of fuel oil or grease Allow at least a 51 mm 2 in clearance between the electrical wiring and hot exhaust parts Do not locate the wiring directly below or near the fuel sys...

Page 22: ...otect the AC load circuit of the generator set against overloading or short circuiting with a circuit breaker s Note For standby service connect output of the generator to a suitably rated transfer sw...

Page 23: ...in the STOP position 2 Disconnect the power to the battery charger if equipped 3 Remove the battery cables negative lead first Reconnect the negative lead last when reconnecting the battery Follow th...

Page 24: ...s for the following three reconnection systems using circuit breakers Two pole circuit breaker with a single voltage system example 120 volt 3 wire Attach stator leads marked 2 and 4 to the side of th...

Page 25: ...ate battery the battery can be installed closer to the generator set and the cable length can be minimized to eliminate voltage drop See Figure 6 2 for the minimum cold cranking amps CCA battery recom...

Page 26: ...ure gauge if equipped D Water temperature gauge if equipped D Battery voltage D Hourmeter D Start Stop switch including run light Available panels D Start Stop switch with hourmeter D Start Stop switc...

Page 27: ...Installation Drawing 17 TP 6034 10 02 Section 7 Installation Drawing ADV 6450 E Figure 7 1 Dimension Drawing...

Page 28: ...TP 6034 10 02 18 Installation Drawing Notes...

Page 29: ...o not connect the load side terminals of the circuit breaker See Figure 8 1 If the installation requires a 100 120 volt 2 wire system use a single pole circuit breaker See Figure 8 2 When connecting s...

Page 30: ...tator Leads L0 GRD L2 L1 L0 Neutral Line Side Factory Two Pole Circuit Breaker Ground Load Side 100 120 200 240 Volt 3 Wire 60 Hz 50 Hz L0 L1 100 120 Volt 100 120 Volt L0 L2 100 120 Volt 100 120 Volt...

Page 31: ...regulator Voltage regulator adjustments are possible without removing the voltage regulator The voltage regulator adjustment procedure applies to the PowerBoost IIIE Figure 8 5 voltage regulator Note...

Page 32: ...an electrical outlet 4 Start the generator set 5 Rotate the voltage adjustment pot clockwise to increase the voltage counterclockwise to decrease the voltage to the desired output voltage 6 Rotate the...

Page 33: ...age of each generator set operated lamp Note that not all of the lights or lamps are on the generator set AC circuit some are DC powered by a 12 volt battery Ensure that the calculated total wattage i...

Page 34: ...oled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dBA decibel A weighted DC direct current DCR direct current resistance deg degree dept department dia diameter DI EO...

Page 35: ...al OS oversize overspeed OSHA Occupational Safety and Health Administration OV overvoltage oz ounce p pp page pages PC personal computer PCB printed circuit board pF picofarad PF power factor ph phase...

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Page 40: ...Kohler Wisconsin 53044 Phone 920 565 3381 Fax 920 459 1646 For the nearest sales service outlet in the US and Canada phone 1 800 544 2444 KohlerPowerSystems com Kohler Power Systems Asia Pacific Head...

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