Kohler 4EFRKM Operation Download Page 36

TP-6081 4/00

A-2 Appendix

kg/cm

2

kilograms per square
centimeter

kgm

kilogram-meter

kg/m

3

kilograms per cubic meter

kHz

kilohertz

kJ

kilojoule

km

kilometer

kOhm, k

W

kilo-ohm

kPa

kilopascal

kph

kilometers per hour

kV

kilovolt

kVA

kilovolt ampere

kVAR

kilovolt ampere reactive

kW

kilowatt

kWh

kilowatt-hour

kWm

kilowatt mechanical

L

liter

LAN

local area network

L x W x H length by width by height
lb.

pound

lbm/ft

3

pounds mass per cubic feet

LCB

line circuit breaker

LCD

liquid crystal display

ld. shd.

load shed

LED

light emitting diode

Lph

liters per hour

Lpm

liters per minute

LOP

low oil pressure

LP

liquefied petroleum

LPG

liquefied petroleum gas

LS

left side

L

wa

sound power level, A weighted

LWL

low water level

LWT

low water temperature

m

meter, milli (1/1000)

M

mega (10

6

when used with SI

units), male

m

3

cubic meter

m

3

/min.

cubic meters per minute

mA

milliampere

man.

manual

max.

maximum

MB

megabyte (2

20

bytes)

MCM

one thousand circular mils

meggar

megohmmeter

MHz

megahertz

mi.

mile

mil

one one-thousandth of an inch

min.

minimum, minute

misc.

miscellaneous

MJ

megajoule

mJ

millijoule

mm

millimeter

mOhm, m

W

milliohm

MOhm, M

W

megohm

MOV

metal oxide varistor

MPa

megapascal

mpg

miles per gallon

mph

miles per hour

MS

military standard

m/sec.

meters per second

MTBF

mean time between failure

MTBO

mean time between overhauls

mtg.

mounting

MW

megawatt

mW

milliwatt

m

F

microfarad

N, norm.

normal (power source)

NA

not available, not applicable

nat. gas

natural gas

NBS

National Bureau of Standards

NC

normally closed

NEC

National Electrical Code

NEMA

National Electrical
Manufacturers Association

NFPA

National Fire Protection
Association

Nm

newton meter

NO

normally open

no., nos.

number, numbers

NPS

National Pipe, Straight

NPSC

National Pipe, Straight-coupling

NPT

National Standard taper pipe
thread per general use

NPTF

National Pipe, Taper-Fine

NR

not required, normal relay

ns

nanosecond

O/C

overcrank

OD

outside diameter

OEM

original equipment
manufacturer

O/F

overfrequency

opt.

option, optional

O/S

oversize, overspeed

OSHA

Occupational Safety and Health
Administration

O/V

overvoltage

oz.

ounce

p., pp.

page, pages

PA

packed accessory

PC

personal computer

PCB

printed circuit board

pF

picofarad

PF

power factor

ph.

phase

PHC

Phillips head crimptite (screw)

PHH

Phillips hex head (screw)

PHM

pan head machine (screw)

PLC

programmable logic control

PMG

permanent magnet generator

pot

potentiometer, potential

ppm

parts per million

PROM

programmable read only
memory

psi

pounds per square inch

pt.

pint

PTC

positive temperature coefficient

PTO

power takeoff

PVC

polyvinyl chloride

qt.

quart

qty.

quantity

R

replacement (emergency)
power source

rad.

radiator, radius

RAM

random access memory

RDO

relay driver output

ref.

reference

rem.

remote

RFI

radio frequency interference

RH

round head

RHM

round head machine (screw)

rly.

relay

rms

root mean square

rnd.

round

ROM

read only memory

rot.

rotate, rotating

rpm

revolutions per minute

RS

right side

RTV

room temperature vulcanization

SAE

Society of Automotive
Engineers

scfm

standard cubic feet per minute

SCR

silicon controlled rectifier

s, sec.

second

SI

Systeme international d’unites,

International System of Units

SI/EO

side in/end out

sil.

silencer

SN

serial number

SPDT

single--pole, double--throw

SPST

single--pole, single--throw

spec, specs

specification(s)

sq.

square

sq. cm

square centimeter

sq. in.

square inch

SS

stainless steel

std.

standard

stl.

steel

tach.

tachometer

TD

time delay

TDC

top dead center

TDEC

time delay engine cooldown

TDEN

time delay emergency to
normal

TDES

time delay engine start

TDNE

time delay normal to
emergency

TDOE

time delay off to emergency

TDON

time delay off to normal

temp.

temperature

term.

terminal

TIF

telephone influence factor

TIR

total indicator reading

tol.

tolerance

turbo.

turbocharger

typ.

typical (same in multiple
locations)

U/F

underfrequency

UHF

ultrahigh frequency

UL

Underwriter’s Laboratories, Inc.

UNC

unified coarse thread (was NC)

UNF

unified fine thread (was NF)

univ.

universal

U/S

undersize, underspeed

UV

ultraviolet

U/V

undervoltage

V

volt

VAC

volts alternating current

VAR

voltampere reactive

VDC

volts direct current

VFD

vacuum fluorescent display

VGA

video graphics adapter

VHF

very high frequency

W

watt

WCR

withstand and closing rating

w/

with

w/o

without

wt.

weight

xfmr

transformer

Summary of Contents for 4EFRKM

Page 1: ...Commercial Mobile Generator Sets Models 5ERKM 4EFRKM TP 6081 4 00 Operation...

Page 2: ...Engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING California Proposition 65...

Page 3: ...et 4 2 4 3 Stopping the Generator Set 4 Section 3 Scheduled Maintenance 5 3 1 General Maintenance 5 3 2 Service Schedule 6 3 3 Lubrication System 8 3 3 1 Oil Specifications 8 3 3 2 Oil Check 8 3 3 3 O...

Page 4: ...TP 6081 4 00 Table of Contents Notes...

Page 5: ...t the power to the battery charger if equipped 2 Remove the battery cables negative lead first Reconnect the negative lead last when reconnecting the battery Follow these precautions to prevent the st...

Page 6: ...to the following D Light headedness dizziness D Physical fatigue weakness in joints and muscles D Sleepiness mental fatigue inability to concentrate or speak clearly blurred vision D Stomachache vomi...

Page 7: ...whenever electricity is present Open the main circuit breakers of all power sources before servicing the equipment Configurethe installation to electrically ground the generator set transfer switch a...

Page 8: ...thecrankshaft hardwareorrotorthrubolt whenmaking adjustments or servicing the generator set Rotate the crankshaft manually in a clockwise direction only Turning the crankshaft bolt or rotor thrubolt c...

Page 9: ...Assistance Service Information Please contact a local authorized distributor dealer for sales service or other information about Kohler Generator Division products To locate a local authorized distri...

Page 10: ...readily available for future reference Record field installed kit numbers after installing the kits Generator Set Identification Numbers Record the product identification numbers from the generator s...

Page 11: ...23316 Spark Plug 63 132 01 S Spray Paint Black 221292 Voltage Regulator Fuse 10 amp 223316 Figure 1 Maintenance and Service Parts x in 001 004 List of Related Literature Figure 2 identifies related li...

Page 12: ...TP 6081 4 00 iv Maintenance and Service Parts Related Literature Notes...

Page 13: ...ide 11 Lifting eye 12 Muffler 13 Exhaust outlet nonservice side 14 Spark plug 15 Air cleaner 16 Carburetor 17 Oil drain valve 18 Oil check oil fill 19 Fuel feed pump 20 Fuel inlet 21 Cooling air inlet...

Page 14: ...TP 6081 4 00 2 Section 1 Service Views Notes...

Page 15: ...vel Check the fuel level and keep the tank s full to ensure adequate fuel supply Oil Level Maintain the oil level at or near not over the full mark on the dipstick Operating Area Check for obstruction...

Page 16: ...arging Fuse This fuse protects the battery charging circuitry Voltage Regulator Fuse This fuse protects the voltage regulator circuitry Remote Start Connector A 6 pin connector on the controller s bac...

Page 17: ...use bothAmericanStandardandmetrichardware Usethecorrect size tools to prevent rounding of the bolt heads and nuts See the Safety Precautions and Instructions at the beginning of this manual before att...

Page 18: ...nkcase 3 3 4 X 20 hrs break in period X COOLING SYSTEM Check the air intake and cooling areas for obstructions and clean as necessary X Check X Clean IGNITION SYSTEM Check the spark plug condition adj...

Page 19: ...nd have it serviced if necessary X ENGINE AND MOUNTING Check for fuel and oil leakage X Retighten all nuts and bolts X Check the mounting bolts vibromounts and tighten as necessary X 200 hrs Check and...

Page 20: ...ove it Maintain the oil level between the Full and Add marks on the dipstick as shown in Figure 3 2 See Section 1 Service Views for the dipstick location 1 TP 5586 3 2 1 Full mark 2 Add mark Figure 3...

Page 21: ...t Dispose of used engine oil and other contaminants in a safe approved manner 3 4 Fuel System 3 4 1 Fuel Specifications Use a clean good quality unleaded fuel with an octane number of 87 Use fresh gas...

Page 22: ...s occupants install a carbon monoxide detector Consult the coach builder or dealer for approved detector location and installation Inspect the detector before each generator set use In addition to rou...

Page 23: ...Gap bridged spark plug Built up deposits and gap between the electrodes closing Oil or carbon fouling Clean and regap the spark plug Oil fouled spark plug Wet black deposits on the insulator shell bor...

Page 24: ...mm 0 028 0 031 in 7 Use a gapping tool to gently bend the side electrode closer to or farther from the center electrode to set the correct gap See Figure 3 6 Position the side electrode directly over...

Page 25: ...cid Battery gases Explosion can cause severe injury or death Battery gases can cause an explosion Do not smoke or permit flames or sparks to occur near a battery at any time particularly when it is ch...

Page 26: ...d moisture from mixing with the fuel 5 Remove the spark plug Pour approximately 1 tablespoon of engine oil into the spark plug hole Crank the engine two or three revolutions to lubricate the cylinder...

Page 27: ...he generator set installation manual I M and the engine service manual Engine S M to correct the indicated problem Corrective action and testing often require knowledge of electrical and electronic ci...

Page 28: ...TP 6081 4 00 16 Section 4 Troubleshooting Notes...

Page 29: ...ot locked tight x x x Disconnect the engine harness twist lock connector then reconnect it to the controller ctrica Loose or inoperative spark plug wire x x x x x 3 8 Reconnect or replace wire Elec Fa...

Page 30: ...TP 6081 4 00 18 Section 4 Troubleshooting Notes...

Page 31: ...gative lead last when reconnecting the battery Follow these precautions to prevent the starting of the generator set by the remote start stop switch Hazardous voltage Can cause severe injury or death...

Page 32: ...TP 6081 4 00 20 Section 5 Diagrams and Drawings GM11960 Figure 5 1 Schematic Wiring Diagram...

Page 33: ...TP 6081 4 00 21 Section 5 Diagrams and Drawings GM11960 Figure 5 2 Point to Point Wiring Diagram...

Page 34: ...TP 6081 4 00 22 Section 5 Diagrams and Drawings Notes...

Page 35: ...e CWC city water cooled cyl cylinder D A digital to analog DAC digital to analog converter dB decibel dBA decibel A weighted DC direct current DCR direct current resistance deg degree dept department...

Page 36: ...onal Safety and Health Administration O V overvoltage oz ounce p pp page pages PA packed accessory PC personal computer PCB printed circuit board pF picofarad PF power factor ph phase PHC Phillips hea...

Page 37: ...Log Use the log below to keep a cumulative record of operating hours on your generator set and the dates required services were performed Enter hours to the nearest quarter hour OPERATING HOURS SERVIC...

Page 38: ...TP 6081 4 00 A 4 Appendix Notes...

Page 39: ......

Page 40: ...381 Web site www kohlergenerators com Fax 920 459 1646 U S A Sales Fax 920 459 1614 International For the nearest sales and service outlet in U S A and Canada Phone 1 800 544 2444 Kohlerr Power System...

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