
TP-6081 4/00
5
Section 3 Scheduled Maintenance
Section 3 Scheduled Maintenance
3.1 General Maintenance
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working
on
the
generator
set.
Remove the negative (--) lead first
when
disconnecting
the
battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
WARNING
Disabling the generator set.
Accidental starting can
cause severe injury or death.
Before working on the
generator set or equipment connected to the set, disable the
generator set as follows: (1) Disconnect the power to the
battery charger, if equipped. (2) Remove the battery cables,
negative (--) lead first. Reconnect the negative (--) lead last
when reconnecting the battery. Follow these precautions to
prevent the starting of the generator set by the remote
start/stop switch.
Rotating parts.
Can cause severe injury or death.
Operate the generator set only when
all guards, screens, and covers are in
place.
WARNING
Servicing the generator set when it is operating. Exposed
moving parts can cause severe injury or death.
Keep
hands, feet, hair, clothing, and test leads away from the belts
and pulleys when the generator set is running.
Replace
guards, screens, and covers before operating the generator
set.
NOTICE
Hardware damage.
The engine and generator set may use
both American Standard and metric hardware. Use the correct
size tools to prevent rounding of the bolt heads and nuts.
See the Safety Precautions and Instructions at the
beginning of this manual before attempting to service,
repair, or operate the generator set. Have an authorized
distributor/dealer perform generator set service.
Engine Service.
Perform generator set engine service
at the intervals specified by the engine operation
manual.
Generator Set Service.
Perform generator set service
at the intervals specified by the generator set operation
manual.
If the generator set operates under dusty or dirty
conditions, use
dry
compressed air to blow dust out of
the alternator. With the generator set running, direct the
stream of air in through the cooling slots at the alternator
end.
Routine Maintenance.
Refer to the following generator
set service schedule, the engine service schedule, and
the hourmeter located on the generator set controller to
determine when to schedule routine maintenance.
Service more frequently generator sets that are subject
to extreme weather or dusty or dirty conditions.
Service Log.
Use the Operating Hour Service Log
located in the back of this manual to document
performed services.
Service Schedule.
Perform maintenance on each item
in the service schedule at the designated intervals for
the life of the generator set.
For example, an item
requiring service every 100 hours or 3 months also
requires service after 200 hours or 6 months, 300 hours
or 9 months, and so on.
Summary of Contents for 4EFRKM
Page 1: ...Commercial Mobile Generator Sets Models 5ERKM 4EFRKM TP 6081 4 00 Operation...
Page 4: ...TP 6081 4 00 Table of Contents Notes...
Page 12: ...TP 6081 4 00 iv Maintenance and Service Parts Related Literature Notes...
Page 14: ...TP 6081 4 00 2 Section 1 Service Views Notes...
Page 28: ...TP 6081 4 00 16 Section 4 Troubleshooting Notes...
Page 30: ...TP 6081 4 00 18 Section 4 Troubleshooting Notes...
Page 32: ...TP 6081 4 00 20 Section 5 Diagrams and Drawings GM11960 Figure 5 1 Schematic Wiring Diagram...
Page 34: ...TP 6081 4 00 22 Section 5 Diagrams and Drawings Notes...
Page 38: ...TP 6081 4 00 A 4 Appendix Notes...
Page 39: ......