TP-6137 5/03
81
Section 10 Generator and Engine Disassembly/Reassembly
Figure 10-78
Inner Spring
11. Check the speed control shaft performance and
check its springs. The inner spring is correctly set if
it rejects the push of the governor pin.
See
Figure 10-78.
12. The outer spring is correctly set when the
accelerator lever is held in position during a higher
engine speed rate.
Increase its tension by
changing the position on the ratchet plate. Also,
check its reaction in the opposite direction. See
Figure 10-79.
Figure 10-79
Ratchet Plate
Piston
1. Using a ring expander tool, install the piston rings
so that the “Top Marks” are towards the piston
crown. See Figure 10-80.
Figure 10-80
Piston and Ring Expander Tool
2. Lubricate the rings and the piston skirt.
3. Check that the piston ring gaps are at 120
_
offset.
4. Put the cylinder on the bench with its upper side
touching the bench.
Note:
Never tap on the piston crown.
Note:
Never install the piston from the upper side of the
cylinder because the liner is narrower and lightly
tapered in this position.
5. Compress all of the rings with a ring compressor
tool and drive the piston in the cylinder.
Figure 10-81
Ring Compressor
Summary of Contents for 3.5EFOZ
Page 1: ...Marine Generator Sets Includes Engine Maintenance Models 4EOZ 3 5EFOZ TP 6137 5 03 Service ...
Page 10: ...TP 6137 5 03 VI Safety Precautions and Instructions Notes ...
Page 12: ...TP 6137 5 03 ii Service Assistance Notes ...
Page 28: ...TP 6137 5 03 16 Section 3 Scheduled Maintenance Notes ...
Page 42: ...TP 6137 5 03 30 Section 5 Fuel System Notes ...
Page 48: ...TP 6137 5 03 36 Section 6 Cooling System Notes ...
Page 102: ...TP 6137 5 03 90 Section 10 Generator and Engine Disassembly Reassembly Notes ...
Page 104: ...TP 6137 5 03 92 Section 11 Wiring Diagrams 11 1 Wiring Diagram Schematic GM20645 B ...
Page 105: ...TP 6137 5 03 93 Section 11 Wiring Diagrams 11 2 Wiring Diagram Point to Point GM20645 B ...
Page 106: ...TP 6137 5 03 94 Section 11 Wiring Diagrams Notes ...
Page 114: ......
Page 115: ......