TP-6069 6/03
II
Safety Precautions and Instructions
Battery acid cleanup. Battery acid
can cause severe injury or death.
Battery acid is electrically conductive
and corrosive. Add 500 g (1 lb.) of
bicarbonate of soda (baking soda) to a
container with 4 L (1 gal.) of water and
mix the neutralizing solution. Pour the
neutralizing solution on the spilled
battery acid and continue to add the
neutralizing solution to the spilled
battery acid until all evidence of a
chemical
reaction
(foaming)
has
ceased. Flush the resulting liquid with
water and dry the area.
Battery gases. Explosion can cause
severe injury or death.
Battery gases
can cause an explosion. Do not smoke
or permit flames or sparks to occur near
a battery at any time, particularly when
it is charging.
Do not dispose of a
battery in a fire. To prevent burns and
sparks that could cause an explosion,
avoid touching the battery terminals
with tools or other metal objects.
Remove all jewelry before servicing the
equipment. Discharge static electricity
from
your
body
before
touching
batteries by first touching a grounded
metal surface away from the battery. To
avoid sparks, do not disturb the battery
charger connections while the battery
is charging. Always turn the battery
charger off before disconnecting the
battery connections.
Ventilate the
compartments containing batteries to
prevent accumulation of explosive
gases.
Battery short circuits.
Explosion
can cause severe injury or death.
Short circuits can cause bodily injury
and/or
equipment
damage.
Disconnect
the
battery
before
generator
set
installation
or
maintenance.
Remove all jewelry
before servicing the equipment. Use
tools with insulated handles. Remove
the negative (--) lead first when
disconnecting the battery. Reconnect
the negative (--) lead last when
reconnecting
the
battery.
Never
connect the negative (--) battery cable
to the positive (+) connection terminal
of the starter solenoid. Do not test the
battery
condition
by
shorting the
terminals together.
Engine Backfire/Flash
Fire
Fire.
Can cause severe injury or death.
Do not smoke or permit flames or sparks
near fuels or the fuel system.
WARNING
Servicing the fuel system. A flash
fire can cause severe injury or death.
Do not smoke or permit flames or
sparks near the carburetor, fuel line,
fuel filter, fuel pump, or other potential
sources of spilled fuels or fuel vapors.
Catch fuels in an approved container
when
removing
the
fuel
line
or
carburetor.
Servicing the air cleaner. A sudden
backfire can cause severe injury or
death.
Do not operate the generator
set
with
the
air
cleaner/silencer
removed.
Combustible materials. A sudden
flash fire can cause severe injury or
death.
Do not smoke or permit flames
or sparks near the fuel system. Keep
the compartment and the generator set
clean and free of debris to minimize the
risk of fire. Wipe up spilled fuels and
engine oil.
Combustible materials. A fire can
cause
severe
injury
or
death.
Generator set engine fuels and fuel
vapors are flammable and explosive.
Handle these materials carefully to
minimize the risk of fire or explosion.
Equip the compartment or nearby area
with a fully charged fire extinguisher.
Select a fire extinguisher rated ABC or
BC
for
electrical
fires
or
as
recommended by the local fire code or
an authorized agency.
Train all
personnel
on
fire
extinguisher
operation
and
fire
prevention
procedures.
Exhaust System
Carbon monoxide.
Can
cause
severe
nausea,
fainting, or death.
The exhaust system must be leakproof
and routinely inspected.
WARNING
Carbon
monoxide
symptoms.
Carbon monoxide can cause severe
nausea, fainting, or death.
Carbon
monoxide is a poisonous gas present in
exhaust gases.
Carbon monoxide
poisoning symptoms include but are
not limited to the following:
D
Light-headedness, dizziness
D
Physical fatigue, weakness in
joints and muscles
D
Sleepiness, mental fatigue,
inability to concentrate
or speak clearly, blurred vision
D
Stomachache, vomiting, nausea
If experiencing any of these symptoms
and carbon monoxide poisoning is
possible, seek fresh air immediately
and remain active. Do not sit, lie down,
or fall asleep.
Alert others to the
possibility
of
carbon
monoxide
poisoning. Seek medical attention if
the condition of affected persons does
not improve within minutes of breathing
fresh air.
Copper tubing exhaust systems.
Carbon monoxide can cause severe
nausea, fainting, or death.
Do not
use copper tubing in diesel exhaust
systems.
Sulfur in diesel exhaust
causes rapid deterioration of copper
tubing exhaust systems, resulting in
exhaust/water leakage.
Summary of Contents for 100EFOZ
Page 2: ......
Page 4: ......
Page 10: ...TP 6069 6 03 VI Safety Precautions and Instructions Notes ...
Page 12: ...TP 6069 6 03 2 Section 1 Introduction Notes ...
Page 14: ...TP 6069 6 03 4 Section 2 Location and Mounting Notes ...
Page 20: ...TP 6069 6 03 10 Section 3 Cooling System Notes ...
Page 26: ...TP 6069 6 03 16 Section 4 Exhaust System Notes ...
Page 38: ...TP 6069 6 03 28 Section 6 Electrical System Notes ...
Page 84: ...TP 6069 6 03 74 Section 8 Reconnection Adjustments Notes ...
Page 89: ......
Page 90: ......
Page 91: ......