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KV4000 Kinematic Viscosity Bath 

Operation and Technical Manual 

 

KV4000-Manual 

13 -

 

 

Withdrawal  Bulb

.  Use  to  pull  sample  into 

viscometer tube. 
Catalog Number: K22090 
 

 

Viscometer Tube Stopper.

 Insert in the top 

opening  of  the  viscometer  tube  to  prevent 
sample from flowing due to gravity.  
Catalog Number: K23311 for a pack of 12 

 

 

Operation 

near 

or 

below 

ambient 

temperatures.

  A  water  supply  or  external 

chiller  may  be  used  to  maintain  the 
temperature 

of 

the 

bath 

for 

cooler 

temperature.  Hose-barb  connections  for 
water  or  refrigerated  coolant  are  located  at 
the  back  of  the  bath.  There  are  two 
connections:  inlet  and  outlet.  The  hose 
connections  can  be  secured  with  copper 
wire  or  pull  ties  to  prevent  the  tubing  from 
disengaging from the connection.

 

4.3  Temperature Controller Operation 

 

 

 

 
 

Figure 4. Temperature Controller 

 

1.  Process  Temperature  Display.

  The 

upper  red  LED  display  shows  the 
process  temperature  as  read  from  the 
RTD probe. 

 

2.  Set  Point  Temperature  Display.

  The 

lower  green  LED  display  shows  the  set 
point temperature of the controller. 
 

3.  Programming  Key.

  Permits  scrolling 

through  controller  menu  parameters. 
One Level Forward 
 

4.  Down  Key.

  Used  to  decrease  the  set 

point  temperature  and  to  decrease  or 
change 

parameter 

values 

when 

programming the temperature controller.  
 

5.  Up  Key.

  Used  to  increase  the  set  point 

temperature  and  to  increase  or  change 
parameter  values  when  programming 
the temperature controller. 
 

6.  Exit / Function Key.

 This key is used to 

exit or leave a level. One level backward  
 

IMPORTANT 

NOTE:

 

The 

digital 

temperature  controller  for  the  unit 
comes 

pre-programmed 

from 

the 

Koehler factory. Please do NOT attempt 
to  re-program  the  digital  temperature 
controller  as  this  will  void  the  product 
warranty.  If  assistance  is  required, 
please  do  not  hesitate  to  contact  the 
Koehler technical service department. 

 

Setting  the  Temperature

.  Set  the  desired 

operating  temperature  by  adjusting  the  set 
point  with  the  up  and  down  keys.  The  set 
point will be displayed in the lower green Set 
Point 

LED 

display 

and 

the 

actual 

temperature  will  be  displayed  in  the  upper 
red  Process  LED  display.  Please  allow  the 
instrument 

to 

fully 

equilibrate 

before 

proceeding with any testing. 

 

Temperature  Calibration.

  This  routine  allows 

the  digital  temperature  controller  to  be 
calibrated  to  a  certified  thermometer.  In  the 
calibration mode, the display will always give 
2 decimal places. 

 

a.  Use  a  certified  calibrated  measuring 

device  to  acquire  the  temperature. 
Calculate  the  difference  between  the 
measuring  device  and  the  Process 
value displayed on the controller. 

b.  Press  the  program  key  two  times  until 

PCt

 is displayed in the lower green LED 

display.  Press  the  DOWN  key.  CAL  will 
display  on  the  lower  green  display.  If 
there  is  a  value  observed  in  the  upper 
red LED display, add it to the calculated 

Summary of Contents for KV4000

Page 1: ...re Avenue Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Anal...

Page 2: ......

Page 3: ...e with the applicable standards set forth in this certification Specifications ASTM D445 ASTM D2532 ASTM D6074 ASTM D6158 IP 71 ISO 3104 DIN 51550 FTM 791 305 NF T 60 100 This unit is tested before it...

Page 4: ......

Page 5: ...KV4000 Kinematic Viscosity Bath Operation and Instruction Manual KV4000 Manual 1...

Page 6: ...KV4000 Kinematic Viscosity Bath Operation and Instruction Manual KV4000 Manual 2...

Page 7: ...rate statement is given cataloging the items that require separation from the equipment along with basic information on subsequent processing or recycling prior to disposal of the equipment http www d...

Page 8: ...1716 As a minimum the following substances preparations and components have to be removed from any separately collected WEEE Mercury containing components such as switches or backlighting lamps compac...

Page 9: ...unning Tests 11 4 3 Temperature Controller Operation 13 5 Operation 14 5 1 Bath 14 5 2 Start Up 15 5 3 Control Panel Operation 15 5 4 Test Procedure 17 6 Safety Features 18 6 1 Over Temperature Protec...

Page 10: ...cosity Bath Operation and Instruction Manual KV4000 Manual 6 9 Wiring Diagrams 22 9 1 K23702 K23708 115 V Wiring 22 9 2 K23792 K23798 220V Wiring 23 10 Service 24 11 Storage 24 12 Warranty 24 13 Retur...

Page 11: ...rate and reliable instrumentation as well as support for your laboratory testing programs Please do not hesitate to contact us at any time with your inquiries about equipment tests or technical suppor...

Page 12: ...for use in accordance with the applicable standard test methods listed in section 1 2 of this manual The use of this equipment in accordance with any other test procedures or for any other purpose is...

Page 13: ...ment from cart and place on bench 8 Remove foam insert Borosilicate Glass Jar as per steps 9 thru 19 9 Using a flat head screwdriver remove the four 4 silver screws located at the four corners of the...

Page 14: ...s to these during normal operation can shatter the glass components releasing the bath fluid posing thermal burn hazards and slipping hazards For this reason the instrument must be operated by and acc...

Page 15: ...y is placed into the bath through the viscometer ports on top of the instrument 7 Bath Bath Stirrer The stirrer constantly circulates bath medium to prevent temperature gradients and ensures temperatu...

Page 16: ...nt at all temperatures This is advantageous when samples are to be measured at different temperatures Suspended level type viscometers are for transparent liquids of up to 100 000cSt Requires a sample...

Page 17: ...ase the set point temperature and to increase or change parameter values when programming the temperature controller 6 Exit Function Key This key is used to exit or leave a level One level backward IM...

Page 18: ...ed for performing kinematic viscosity tests using glass capillary viscometers Please be sure to read the safety and hazard warnings the installation procedure and any of the standard test methods befo...

Page 19: ...matches that of the ASTM Thermometer Calibrate if necessary See Section 4 3 for full operational details of the temperature controller 5 3 Control Panel Operation Figure 3 Control Panel_Main Screen 1...

Page 20: ...an be found on the calibration certificate provided with the viscometer 5 Constant 2 Press the Constant 2 button to input a second viscometer tube constant value using the pop up numerical keypad A se...

Page 21: ...uum system to the initial testing position above the first line This is also called charging the viscometer Place stopper in the top of the viscometer tube and remove the withdrawal bulb NOTE The proc...

Page 22: ...KV4000 Kinematic Viscosity System is equipped with several safety and protection features which are described in the following sections WARNING The bath is NOT Explosion Proof 6 1 Over Temperature Pro...

Page 23: ...tenance WARNING Disconnect power to the unit before servicing to avoid exposure to high voltages and or temperatures which may result in personal injury or death If you have any questions about mainta...

Page 24: ...move the four 4 silver screws located at the four corners of the back panel 7 Remove the back panel plate and set aside 8 A collection of wires runs from the lower control panel up the left side while...

Page 25: ...lacement Parts Part Number Description 050 001 028 Single Pole Switch 15A 091 032 001 Solid State Relay 4 32 VDC 20A 275 103 036 RTD Temperature Safety Limit 120V 275 103 037 RTD Temperature Safety Li...

Page 26: ...KV4000 Kinematic Viscosity Bath Operation and Technical Manual KV4000 Manual 22 9 Wiring Diagrams 9 1 K23702 K23708 115 V Wiring...

Page 27: ...KV4000 Kinematic Viscosity Bath Operation and Technical Manual KV4000 Manual 23 9 2 K23792 K23798 220V Wiring...

Page 28: ...rn of the product to the factory The sole responsibility of Koehler Instrument Company and the purchaser s exclusive remedy for any claim arising out of the purchase of any product is the repair or re...

Page 29: ...KV4000 Kinematic Viscosity Bath Operation and Technical Manual KV4000 Manual 25 Notes...

Page 30: ...KV4000 Kinematic Viscosity Bath Operation and Technical Manual KV4000 Manual 26 Notes...

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