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KV4000 Kinematic Viscosity Bath 

Operation and Technical Manual 

 

KV4000-Manual 

8 -

 

  DIN  51550:  Determination  of  Kinematic 

Viscosity and Dynamic Viscosity 

 

5.  Federal Test Method (FTM) 

 
FTM Publication:

 

 

FTM  791-305:  Kinematic  Viscosity  of 
Petroleum Products 

 
6.  Association  Française  de  Normalisation 

(AFNOR) 
http://www.afnor.fr 

 
AFNOR Publication:

 

 

NF  T  60-100:  Kinematic  Viscosity  of 
Petroleum Products 

1.3  Instrument Specification 

 

*Temperatures below ambient require an optional external    
chiller. 
 
 
 
 
 
 

2  Safety Information and Warnings 

 

Safety  Considerations. 

The  use  of  this 

equipment may involve 

hazardous 

materials and 

operations.  This  manual  does  not  purport  to 
address  all  of  the  safety  problems  associated 
with  the  use  of  this  equipment.  It  is  the 
responsibility  of  any  user  of  this  equipment  to 
investigate,  research,  and  establish  appropriate 
safety  and  health  practices  and  determine  the 
applicability of regulatory limitations prior to use. 

 
Equipment  Modifications  and  Replacement 
Parts. 

Any  modification  or  alteration  of  this 

equipment  from  that  of  factory  specifications  is 
not  recommended  and  voids  the  manufacturer 
warranty, 

product 

safety, 

performance 

specifications,  and/or  certifications  whether 
specified  or  implied,  and  may  result  in  personal 
injury  and/or  property  loss.  Replacement  parts 
must be O.E.M. exact replacement equipment. 
 

Unit  Design. 

This  equipment  is  specifically 

designed  for  use  in  accordance  with  the 
applicable  standard  test  methods  listed  in 
section  1.2  of  this  manual.  The  use  of  this 
equipment  in  accordance  with  any  other  test 
procedures,  or  for  any  other  purpose,  is  not 
recommended 

and 

may 

be 

extremely 

hazardous. 
 

Over  Temperature  Protection.

  This  unit  is 

equipped  with  Over  Temperature  Protection 
(OTP)  circuitry  to  prevent  overheating.  The  unit 
will  automatically  interrupt  power  whether 
equipment  malfunction  or  operator  error  causes 
the  temperature  to  exceed  either  20  °C  above 
the  set  point  or  the  maximum  recommended 
temperature range. The power can only then be 
restored  by  identifying  and  correcting  the 
problem,  allowing  the  unit  to  return  to  normal 
operating temperatures, and resetting the power 
to the unit. 
 

Chemical  Reagents  Information. 

Chemicals 

and  reagents  used  in  performing  the  test  may 
exhibit  potential  hazards.  Any  user  must  be 
familiarized  with  the  possible  dangers  before 
use.  We  also  recommend  consulting  the 
Material Data and Safety Sheet (MSDS) on each 
chemical  reagent  for  additional  information. 
MSDS  information  can  be  easily  located  on  the 
internet 

at 

http://siri.uvm.edu 

or 

http://www.sigma-aldrich.com. 

Models: 

K23702, K23708, 
K23792, K23798 

Electrical 

Requirements: 

 
115V 60Hz, single 
phase 12.6A 
220-240V 50/60Hz, 
single phase 7.2A 

 

Temperature Range: 

 

 
Ambient to 150°C 
(302°F) 
 

Optional Temperature 

Range: 

 
–20° to 150°C  
(

–4° to 302°F)* 

Temperature Control 

Stability: 

 
Exceeds ASTM 
requirements 

Viscometer Ports: 

Seven (7) round 2” 
(51mm) ports 

Bath Medium: 

Water or suitable 
heat transfer fluid 

Bath Medium Capacity: 

22L (5.8 gal) or 34L 
(8.9 gal) 

Summary of Contents for KV4000

Page 1: ...re Avenue Bohemia New York 11716 1796 USA Toll Free 1 800 878 9070 US only Tel 1 631 589 3800 Fax 1 631 589 3815 http www koehlerinstrument com e mail info koehlerinstrument com Petroleum Testing Anal...

Page 2: ......

Page 3: ...e with the applicable standards set forth in this certification Specifications ASTM D445 ASTM D2532 ASTM D6074 ASTM D6158 IP 71 ISO 3104 DIN 51550 FTM 791 305 NF T 60 100 This unit is tested before it...

Page 4: ......

Page 5: ...KV4000 Kinematic Viscosity Bath Operation and Instruction Manual KV4000 Manual 1...

Page 6: ...KV4000 Kinematic Viscosity Bath Operation and Instruction Manual KV4000 Manual 2...

Page 7: ...rate statement is given cataloging the items that require separation from the equipment along with basic information on subsequent processing or recycling prior to disposal of the equipment http www d...

Page 8: ...1716 As a minimum the following substances preparations and components have to be removed from any separately collected WEEE Mercury containing components such as switches or backlighting lamps compac...

Page 9: ...unning Tests 11 4 3 Temperature Controller Operation 13 5 Operation 14 5 1 Bath 14 5 2 Start Up 15 5 3 Control Panel Operation 15 5 4 Test Procedure 17 6 Safety Features 18 6 1 Over Temperature Protec...

Page 10: ...cosity Bath Operation and Instruction Manual KV4000 Manual 6 9 Wiring Diagrams 22 9 1 K23702 K23708 115 V Wiring 22 9 2 K23792 K23798 220V Wiring 23 10 Service 24 11 Storage 24 12 Warranty 24 13 Retur...

Page 11: ...rate and reliable instrumentation as well as support for your laboratory testing programs Please do not hesitate to contact us at any time with your inquiries about equipment tests or technical suppor...

Page 12: ...for use in accordance with the applicable standard test methods listed in section 1 2 of this manual The use of this equipment in accordance with any other test procedures or for any other purpose is...

Page 13: ...ment from cart and place on bench 8 Remove foam insert Borosilicate Glass Jar as per steps 9 thru 19 9 Using a flat head screwdriver remove the four 4 silver screws located at the four corners of the...

Page 14: ...s to these during normal operation can shatter the glass components releasing the bath fluid posing thermal burn hazards and slipping hazards For this reason the instrument must be operated by and acc...

Page 15: ...y is placed into the bath through the viscometer ports on top of the instrument 7 Bath Bath Stirrer The stirrer constantly circulates bath medium to prevent temperature gradients and ensures temperatu...

Page 16: ...nt at all temperatures This is advantageous when samples are to be measured at different temperatures Suspended level type viscometers are for transparent liquids of up to 100 000cSt Requires a sample...

Page 17: ...ase the set point temperature and to increase or change parameter values when programming the temperature controller 6 Exit Function Key This key is used to exit or leave a level One level backward IM...

Page 18: ...ed for performing kinematic viscosity tests using glass capillary viscometers Please be sure to read the safety and hazard warnings the installation procedure and any of the standard test methods befo...

Page 19: ...matches that of the ASTM Thermometer Calibrate if necessary See Section 4 3 for full operational details of the temperature controller 5 3 Control Panel Operation Figure 3 Control Panel_Main Screen 1...

Page 20: ...an be found on the calibration certificate provided with the viscometer 5 Constant 2 Press the Constant 2 button to input a second viscometer tube constant value using the pop up numerical keypad A se...

Page 21: ...uum system to the initial testing position above the first line This is also called charging the viscometer Place stopper in the top of the viscometer tube and remove the withdrawal bulb NOTE The proc...

Page 22: ...KV4000 Kinematic Viscosity System is equipped with several safety and protection features which are described in the following sections WARNING The bath is NOT Explosion Proof 6 1 Over Temperature Pro...

Page 23: ...tenance WARNING Disconnect power to the unit before servicing to avoid exposure to high voltages and or temperatures which may result in personal injury or death If you have any questions about mainta...

Page 24: ...move the four 4 silver screws located at the four corners of the back panel 7 Remove the back panel plate and set aside 8 A collection of wires runs from the lower control panel up the left side while...

Page 25: ...lacement Parts Part Number Description 050 001 028 Single Pole Switch 15A 091 032 001 Solid State Relay 4 32 VDC 20A 275 103 036 RTD Temperature Safety Limit 120V 275 103 037 RTD Temperature Safety Li...

Page 26: ...KV4000 Kinematic Viscosity Bath Operation and Technical Manual KV4000 Manual 22 9 Wiring Diagrams 9 1 K23702 K23708 115 V Wiring...

Page 27: ...KV4000 Kinematic Viscosity Bath Operation and Technical Manual KV4000 Manual 23 9 2 K23792 K23798 220V Wiring...

Page 28: ...rn of the product to the factory The sole responsibility of Koehler Instrument Company and the purchaser s exclusive remedy for any claim arising out of the purchase of any product is the repair or re...

Page 29: ...KV4000 Kinematic Viscosity Bath Operation and Technical Manual KV4000 Manual 25 Notes...

Page 30: ...KV4000 Kinematic Viscosity Bath Operation and Technical Manual KV4000 Manual 26 Notes...

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