Kodiak KM10124 Manual Download Page 11 | Manualshive

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Component Identification

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Summary of Contents for KM10124

Page 1: ...UPERCHARGED 6 2L LSA WARNING DANGER OF DEATH OR PERSONAL INJURY BY KEM EQUIPMENT INC KEM EQUIPMENT INC 10800 SW HERMAN RD TUALATIN OR 97062 PH 503 692 5012 FAX 503 692 1098 www kemequipment com KM1012...

Page 2: ...2...

Page 3: ...ne and may also VOID the Engine warranty Below are some specific installation procedures and guide lines that need to be followed very closely to complete the installation of the fuel system for the 6...

Page 4: ...n a Maximum distance of 12 vertical from the bottom of the fuel tank Hoses Use only USCG Approved fuel lines Check for any laws and or restrictions that may apply Check when routing the fuel lines tha...

Page 5: ...to protect against damage to the engine with possible personal injury loss of life or property damage The overspeed shutdown is totally independent of the operators control system An over temperature...

Page 6: ...and Styrofoam except antistatic versions around printed circuit boards Do not touch the components or conductors on a printed circuit board with your hands or with conductive devices IMPORT ANT DEFIN...

Page 7: ...ING THE ENGINE Page 15 Normal Conditions MAINTENANCE INSTRUCTIONS Page 16 17 Initial Start Up Maintenance Routine Maintenance Scheduled Preventive Maintenance Engine Oil Level Check Add Engine Oil CHA...

Page 8: ...100 400 800 HOUR INSPECTIONS Page 26 27 TROUBLESHOOTING Page 28 DIAGNOSIS Page 29 31 Engine Does Not Crank Engine Will Crank Intermittently When Engine Makes A Stuttering Or Chattering Noise Engine Cr...

Page 9: ...fied At the end of this manual you will find a list of qualified Kodiak marine service dealers to assist you in your area Always STOP the engine before refueling Always STOP the engine prior to any in...

Page 10: ...effect at the time of publication KEM Equipment Inc reserves the right to discontinue models at any time or to change specifications or design without notice and without incurring obligation ENGINE ID...

Page 11: ...11 Component Identification...

Page 12: ...DRIVE BELT Parts and Service Replacement parts can be obtained through your local Kodiak engine dealer Kodiak dealers are equipped to perform major and minor repairs The dealer personnel are anxious...

Page 13: ...an tool to determine the cause of the MIL illuminating repair the problem and clear the codes The MIL related codes are caused by sensor output and or conditions that adversely affect the operational...

Page 14: ...poisonous carbon monoxide and other gases which can endanger your health or life if inhaled steadily for a few minutes CAUTION If the engine stalls or falters during starting wait 3 to 4 seconds befo...

Page 15: ...exchanger cap CAUTION Before restarting the engine ensure that both the coolant system and the engine oil level have been checked and re filled if necessary Normal Conditions Following normal operati...

Page 16: ...ks for engine oil and coolant leaks Repair any oil or coolant leaks Check battery condition and cables frequently Keep the engine air filter and or spark arrestor clean Monitor engine coolant temperat...

Page 17: ...re often if the engine is operating in severe conditions such as dirty areas or during cold weather No oil additives or break in oil are recommended Engine Oil Quality NOTE To achieve proper engine pe...

Page 18: ...nd check for oil leaks at the drain plug and filter gasket Tighten as necessary to stop any oil leakage ENGINE FLAME ARRESTOR CAUTION Service the flame arrestor more frequently under severely dusty or...

Page 19: ...e system KEM Equipment and General Motors recommends the use of DEX COOL only Do not use alcohol or methanol antifreeze or mix them with specified coolant Plain water may be used in an emergency but r...

Page 20: ...ont of the engine This type of belt system incorporates a belt tensioning device that keeps the belt adjusted to the proper tension No manual adjustments are necessary This belt should be checked rout...

Page 21: ...e and under pressure It should not be exposed to open flame sparks or hot engine components Allow the engine to cool to ambient temperature prior to changing fuel filters WARNING Fuel is under HIGH pr...

Page 22: ...uel injectors from debris in the fuel tank Drain water from primary filter as needed This filter must be changed every 500 hours or every 6 months which ever occurs first Fuel Pressure Regulator The L...

Page 23: ...r Loss At Higher Elevations Fuel injected engines will lose 3 5 power for every 1000 feet the engine is operated above sea level All fuel injection systems installed by KEM Equipment Inc are equipped...

Page 24: ...or your engine Hotter or colder plugs or similar plugs that are not exact equivalents to the recommended plugs can cause permanent engine damage reduce the engines useful life and cause many other pro...

Page 25: ...Up For Indefinite Period CAUTION Make sure the water side of heat exchanger is drained when ambient temperature is below 32 Degrees F 1 Drain crankcase completely 2 Refill with recommended engine oil...

Page 26: ...s prior to proceeding further 6 Check charge and fluid level of battery Inspect connections for corrosion and clean as necessary 7 Clean crankcase vent system 8 Check air cleaner Make sure that it is...

Page 27: ...any engine check or operation Do not energize engine prior to performing the following steps 1 Open engine hatch cover and let compartment air out for ten minutes or more 2 Make sure that no electric...

Page 28: ...more common than battery failure Loose ignition wire connection more common than distributor coil or ignition Severe weather conditions temps below 32 can cause condensation on the inside of the engi...

Page 29: ...and clean any corrosion Check battery charge Refer to Pre Operational checklist for further checks Engine Will Crank Intermittently If you have to turn the key to START several times check the ignitio...

Page 30: ...system WARNING The bilge can accumulate explosive fumes The bilge Blower will evacuate the fumes The bilge Blower must be run for a minimum of 10 minutes prior to cranking the engine 1 Check fuel pres...

Page 31: ...engine cools Adding coolant to an extremely hot engine can result in a cracked block or cylinder head The following items may cause the engine to overheat Low coolant level Loose or broken belt Inope...

Page 32: ...GER BELT 12628026 GENERAL ENGINE SPECIFICATIONS Engine 6 2L TYPE V 8 DISPLACEMENT 376 CID VALVE CONFIGURATION OVERHEAD ROLLER ROCKERS VALVE LIFTERS HYDRAULIC ROLLER BORE X STROKE INCHES 103 25 X 92MM...

Page 33: ...ation Check serpentine belts X X X Inspect battery for case damage and corroded cables X X Inspect electrical and ignition system X X Replace spark plugs X Replace fuel water separator filter X Inspec...

Page 34: ...on of this warranty exceed one 1 year or 100 hours whichever occurs first measured from the original retail sale date All subsequent purchasers must inform Kodiak in writing and with a payment of 100...

Page 35: ...to change or improve the product for your protection Warranty Registration must be received within 10 days after date of purchase by the first owner Non compliance may void all warranties Please read...

Page 36: ...AN DEFECTS IN MATERIAL OR WORKMANSHIP CORROSION TO ELECTRICAL COMPONENTS CORROSION DUE TO ELECTROLYSIS WATER BORN FOREIGN CHEMICALS IMPROPER SERVICE OR CORROSION CAUSED BY DAMAGE OR ABUSE REIMBURSEMEN...

Page 37: ...owertrain On Board Diagnostic OBD System Check Verify that none of the following preliminary inspections tests reveal the cause of the vessel concern before beginning diagnosis Ensure that the battery...

Page 38: ...un Important Do not clear any SPNs unless instructed to do so by a diagnostic procedure Use the appropriate scan tool selections to obtain SPNs from each of the vehicle modules Verify there are no SPN...

Page 39: ...a Valid But Below Normal SPN 106 FMI 3 Manifold Absolute Pressure MAP Sensor Circuit Voltage Above Normal or Shorted High SPN 106 FMI 4 Manifold Absolute Pressure MAP Sensor Circuit Voltage Below Norm...

Page 40: ...3 FMI 3 Fuel Injector 3 Voltage Above Normal or Shorted High SPN 653 FMI 5 Fuel Injector 3 Current Below Normal or Open Circuit SPN 654 FMI 3 Fuel Injector 4 Voltage Above Normal or Shorted High SPN 6...

Page 41: ...ed Low SPN 65546 FMI 5 Ignition Coil 6 Current Below Normal or Open Circuit SPN 65547 FMI 4 Ignition Coil 7 Voltage Below Normal or Shorted Low SPN 65547 FMI 5 Ignition Coil 7 Current Below Normal or...

Page 42: ...t of Adjustment SPN 65594 FMI 7 Misfire Cylinder 4 Mechanical System Not Responding or Out of Adjustment SPN 65595 FMI 7 Misfire Cylinder 5 Mechanical System Not Responding or Out of Adjustment SPN 65...

Page 43: ...hanical System Not Responding or Out of Adjustment SPN 65620 or 65621 SPN Descriptors SPN 65620 FMI 4 5 Volt Reference A Circuit Voltage Below Normal or Shorted Low SPN 65621 FMI 4 5 Volt Reference B...

Page 44: ...igh Side Driver Current Below Normal or Open Circuit SPN 66003 SPN Descriptor SPN 66003 FMI 3 Malfunction Indicator Lamp MIL Driver Voltage Above Normal or Shorted High SPN 66003 FMI 5 Malfunction Ind...

Page 45: ...ormal or Open Circuit SPN 66018 SPN Descriptor SPN 66018 FMI 3 Tachometer Voltage Above Normal or Shorted High SPN 66018 FMI 5 Tachometer Current Below Normal or Open Circuit SPN 66030 SPN Descriptor...

Page 46: ...ine 503 762 2294 Pacific Power Boats 503 288 9350 Sigler Marine 503 252 5431 Redmond Core RV and Marine 541 923 5601 Dorn RV Marine 541 923 2027 Salem Allen Marine 503 399 1161 Dennis Boat Shop 503 36...

Page 47: ...and Marine 907 373 2613 Wasilla Arctic Cat 907 376 5845 Idaho Boise White Water Marine 208 377 5110 Lewiston Riverview Marina Customweld 800 859 0356 Arizona Bullhead Holiday RV Marine 928 763 2322 Mo...

Page 48: ...48...

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