Kodak X-Omat 5000 RA PROCESSOR Installation Instructions Manual Download Page 31 | Manualshive

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Connecting the PROCESSOR

5B6339 – January 1996

31

Connecting the REPLENISHMENT TUBES

Caution

• Prevent contaminating the processing solutions. Do the following procedure to connect the DEVELOPER

REPLENISHMENT TUBE to the DEVELOPER REPLENISHMENT TANK, then, do the same procedure to
connect the FIXER REPLENISHMENT TUBE.

• Use only thick-walled TUBING because the REPLENISHMENT PUMPS cause high suction.

[1] Locate the left or right KNOCKOUT in the feed end of the PROCESSOR, that you need to use for the

REPLENISHMENT TUBES. Remove the KNOCKOUT.

[2] Insert the REPLENISHMENT TUBE through the KNOCKOUT.

Note

The REPLENISHMENT TUBES are not provided with the PROCESSOR.

Connecting the REPLENISHMENT TANKS

Important

• Because this PROCESSOR has very high pumping rates, check that the TUBES are not bent or do not have

obstructions.

• Connect the developer REPLENISHMENT TUBE first, then, connect the fixer REPLENISHMENT TUBE.

[1] Install one end of the STRAINER into the TUBE from the REPLENISHMENT TANK.

[2] Install the other end of the STRAINER into the TUBE to the PROCESSOR.

[3] Connect the TUBE to the REPLENISHMENT INLET on the REPLENISHMENT PUMP.

[4] After following the above procedures for the installation of the developer REPLENISHMENT TUBE, do the

above procedures again for the installation of the fixer REPLENISHMENT TUBE.

Installing the REPLENISHMENT TUBES

H148_0025BA

KNOCKOUTS

STRAINER

REPLENISHMENT

TANK

DEVELOPER
REPLENISHMENT
INLET

FIXER
REPLENISHMENT
INLET

H148_0025BCA

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Summary of Contents for X-Omat 5000 RA PROCESSOR

Page 1: ... Eastman Kodak Company Publication No 5B6339 January 1996 INSTALLATION INSTRUCTIONS for the Kodak X Omat 5000 RA PROCESSOR H148_0004AA ...

Page 2: ...nd your Kodak X Omat Processors and associated drains clean and dry at all times Any accumulation of fluids from mixing tanks drain lines etc should be cleaned up immediately In the event of an accumulation of liquid due to backup overflow or other malfunctions of the drain associated with your X Omat Processor call a plumber or other contractor to correct any problem with the drain Kodak accepts ...

Page 3: ... PROCESSOR 20 Making the Electrical Connections 20 Connecting the JUMPERS at TB2 and TB3 and the Wires to TB1 20 Connecting the Wires to TERMINAL STRIP TB1 22 Changing the PROCESSOR to 50 Hz Operation 28 Making the Plumbing Connections 29 Installing the DEVELOPER FILTER 29 Connecting the Drains 29 Connecting the Water 30 Connecting the REPLENISHMENT TUBES 31 Connecting the REPLENISHMENT TANKS 31 M...

Page 4: ...hic labels which frequently include instructions Follow all label instructions Wear a grounding strap when handling static sensitive components Always make certain that the clip remains attached to a properly grounded unpainted clean surface Repair static sensitive components at an ESD protected work station or use a portable grounding mat For help in setting up an ESD protected work station conta...

Page 5: ...R for transport 1 Check the shock indicator labels on the shipping carton for possible damage in shipping 2 Cut the bands around the outside of the shipping carton 3 Open the top of the shipping carton and remove the cardboard and the PREPACK items that are above the PROCESSOR 4 Remove a shipping carton from the PROCESSOR b tape and corner PROTECTORS c TOP COVER from the PROCESSOR d CROSSOVERS e S...

Page 6: ...as possible to the installation site Note The following steps are for moving the PROCESSOR off the drive side of the PALLET but if access is easier on the nondrive side of the PROCESSOR remove the BOLTS and RAIL from the nondrive side of the PALLET 2 Move the PROCESSOR toward the nondrive side until the nondrive side of the PROCESSOR is flush with the nondrive edge of the PALLET 3 Remove the 2 BOL...

Page 7: ... PALLET 5 Carefully tilt the PROCESSOR and PALLET toward the drive side until the other person can place the RAIL under the nondrive side RAIL of the PALLET See the figure 6 Continue to tilt and move the PROCESSOR to remove the PROCESSOR from the PALLET H148_0176CA drive side nondrive side H148_0176CCA RAILS PALLET ...

Page 8: ... MIDDLE ACCESS PANEL TRANSFORMER ACCESS PANEL 2 Remove the items packed behind the drive side ACCESS PANEL 3 Use the Packing List to check that all the items on the List were shipped with the PROCESSOR H148_0181AA H148_0181ACA PANEL BOX ACCESS ELECTRICAL TOP COVER DRYER ACCESS PANEL RECEIVING BIN nondrive ACCESS PANEL side H148_0182AA H148_0182ACA PANEL ACCESS MIDDLE ACCESS PANEL TRANSFORMER PANEL...

Page 9: ...IR TUBES 2 Remove the front AIR TUBES and all the ROLLERS from the DRYER 3 Remove all the remaining packing material from the DRYER 4 Check that the back AIR TUBES are fully seated on both the drive and nondrive sides 5 Install the ROLLERS and front AIR TUBES 6 Check that the ROLLERS and the front AIR TUBES are fully seated on both the drive and nondrive sides H148_0116HA H148_0116HCA ASSEMBLY ROL...

Page 10: ...use damage to the PANELS of the PROCESSOR To install the LEVELING SCREWS tilt the PROCESSOR from side to side 1 Tilt the PROCESSOR to the drive side and install the 2 nondrive side LEVELING SCREWS 2 Rotate the LEVELING SCREWS fully up 3 Tilt the PROCESSOR to the nondrive side and install the other 2 LEVELING SCREWS and rotate fully up H148_0177GA drive side H148_0177GCA SCREW SHIPPING SLIDE BOX EL...

Page 11: ... bottom of the BAR 2 Move the PROCESSOR within approximately 2 5 cm 1 in of the wall 3 Install the 4 FLOOR PLATES under the 4 LEVELING SCREWS FLOOR PLATES are available for the 3 8 in LEVELING SCREWS only If installing a SEISMIC KIT use the FLOOR PLATES provided with the SEISMIC KIT 4 Check that the LIGHTTIGHT GASKET is tight against the wall Compress the LIGHTTIGHT GASKET to approximately 10 mm 3...

Page 12: ... approximately 2 5 cm 1 in of the wall 4 Install the 4 FLOOR PLATES under the 4 LEVELING SCREWS FLOOR PLATES are available for the 3 8 in LEVELING SCREWS only If installing a SEISMIC KIT use the FLOOR PLATES provided with the SEISMIC KIT 5 If you are also installing a Kodak 5000 RA INTEGRATED CHEMICAL MIXER install it now See the Installation Instructions in the Service Manual for the MIXER Public...

Page 13: ...revent damage to the LEVELING SCREWS and the PROCESSOR do not allow more than a 2 5 cm 1 in clearance between the bottom of the PROCESSOR and the HEAD of the LEVELING SCREW 3 Place a LEVEL as shown in the figure below at the left Adjust the LEVELING SCREWS to level the PROCESSOR from front to back Leveling the PROCESSOR from Front to Back H148_0017GA H148_0017GCA LEVEL H148_0018GA H148_0018GCA LEV...

Page 14: ...at DEVELOPER HEAT EXCHANGER COVER is correctly seated in the bottom of the DEVELOPER TANK DEVELOPER HEAT EXCHANGER COVER is pressed completely down 3 Install DEVELOPER RACK FIXER RACK WASH RACK H148_0016CA H148_0016CCA EXCHANGER HEAT COVER EXCHANGER HEAT DEVELOPER TANK DEVELOPER H148_0010BA WASH RACK FIXER RACK DEVELOPER RACK H148_0010BCB ...

Page 15: ...that the GEARS of the RACKS engage the GEARS of the MAIN DRIVE SHAFT 6 If necessary for local codes install a SEISMIC KIT Use SEISMIC KIT 8B6812 for 3 8 in LEVELING SCREWS or SEISMIC KIT 8B7038 for 1 2 in LEVELING SCREWS Each SEISMIC KIT includes all parts necessary to install the BRACKETS on one PROCESSOR H148_0019BA H148_0019BCA SHAFT DRIVE MAIN GEAR RACK on a GEAR ...

Page 16: ...g the SEISMIC BRACKETS H148_0163EA 3 8 in Leveling Screw and Seismic Kit 1 2 in Leveling Screw and Seismic Kit H148_0163ECB BOLT WASHER SEISMIC BRACKET NUT LEVELING SCREW 1 2 in WASHER BOLT BRACKET SEISMIC PLATE FLOOR SEISMIC PLATE FLOOR SCREW LEVELING 3 8 in ...

Page 17: ...emicals both ends of the WATER TROUGH must be in the notches in the SIDEPLATES 1 Check that the 2 WATER TROUGHS are installed correctly on the FIXER WASH CROSSOVER and the DEVELOPER FIXER CROSSOVER Both ends of the WATER TROUGH must be in the notches in the SIDEPLATES TO INSTALL TO REMOVE CORRECT H148_0037DA H148_0037DCB notch notch WATER TROUGH TROUGH WATER notch TROUGH WATER ...

Page 18: ...SSEMBLY are fuly seated 4 Install the YOKE between the DEVELOPER FIXER and FIXER WASH CROSSOVERS on the nondrive end of the CROSSOVERS See the figure below and the one on Page 19 H148_0009BA H148_0009BCA DETECTOR CROSSOVER DEVELOPER FIXER CROSSOVER SQUEEGEE ASSEMBLY FIXER WASH CROSSOVER H148_0130BA H148_0130BCA VALVE DISCONNECT QUICK CROSSOVER FIXER WASH CROSSOVER FIXER DEVELOPER YOKE ...

Page 19: ...WASH CROSSOVERS 6 Check that the EVAPORATION COVERS are correctly seated with correct clearance on the nondrive side for the YOKE F I X E R D E V H148_0187HA H148_0187HCB ASSEMBLY SQUEEGEE RACK WASH CROSSOVER FIXER WASH RACK FIXER CROSSOVER FIXER DEVELOPER RACK DEVELOPER CROSSOVER DETECTOR COVERS EVAPORATION YOKE CLEANING CROSSOVER ...

Page 20: ...NT PLATE COVER 3 Determine the supply voltage to be applied to the PROCESSOR 4 Install the correct ELECTRIC SERVICE LABEL from the PREPACK onto the DATA PLATE H148_0183AA H148_0183ACA COVER PLATE COMPONENT BOX ELECTRICAL KODAK X OMAT 5000 RA Processor SERVICE CODE SERIAL NUMBER 3425 LISTED 115B Made in USA by Eastman Kodak Company Rochester New York 14650 H148_0185CA apply ELECTRIC SERVICE LABEL h...

Page 21: ...PERS from the PREPACK Warning Dangerous Voltage 6 Move the wall power switch to the OFF position 7 Using the Supply Voltage Connection Tables on Pages 22 through 27 connect the main input power wires to TERMINAL STRIP TB1 and to the GROUND LUG Wiring must meet all local codes 8 Move the ELECTRICAL BOX into the PROCESSOR H148_0011HA LUG GROUND TB1 TB2 TB3 H148_0011HCA ...

Page 22: ...OTE 50 60 240 E SEE NOTE 50 60 230 SEE NOTE SEE NOTE M SEE NOTE 50 240 415 L SEE NOTE 50 230 400 K SEE NOTE 50 220 380 SEE NOTE SEE NOTE D C B A 50 60 50 60 50 60 220 200 127 220 120 208 DIAGRAM CONNECTION Hz FREQUENCY VOLTAGE NOMINAL SUPPLY POWER SYSTEM L2 OR L1 N TB1 1 2 3 4 PROCESSOR PROCESSOR L3 4 3 2 1 TB1 L2 N L1 Earth Ground 3 Wire L1 L2 or N Earth Ground ...

Page 23: ...s Continued H148_9001EC L1 L2 N 4 Wire SEE NOTE SEE NOTE L1 L2 TB1 1 2 3 4 L3 PROCESSOR J 50 60 200 SEE NOTE PROCESSOR 4 3 2 1 TB1 N L1 L2 H G 50 60 50 60 120 240 100 200 DIAGRAM CONNECTION Hz FREQUENCY VOLTAGE NOMINAL SUPPLY POWER SYSTEM Earth Ground 4 Wire L1 L2 L3 Earth Ground ...

Page 24: ...tion Tables Continued H148_9002EC 4 Wire L1 L2 N SEE NOTE SEE NOTE SEE NOTE SEE NOTE SEE NOTE 240 415 50 S R 50 230 400 220 380 50 P O 50 127 220 120 208 60 N L1 N L2 TB1 1 2 3 4 L3 PROCESSOR DIAGRAM CONNECTION Hz FREQUENCY VOLTAGE NOMINAL SUPPLY POWER SYSTEM Earth Ground ...

Page 25: ... H4 L2 X4 X2 X3 D L1 H1 L3 NEU H2 H3 H5 SAFELIGHT LOAD D 8 8 9 10 9 10 7 6 3 4 5 7 6 3 4 5 LOAD A H4 DEV HTR MISC FIX HTR MISC L2 LOAD C X2 X1 X3 X4 IF TB1 2 CONNECTS TO N THEN LEAVE F4 JUMPER IN PLACE TO L2 THEN REMOVE WHITE JUMPER FROM F4 IF TB1 2 CONNECTS TB2 1 2 TB3 1 2 DRYER HEATER LOAD B 10 8 9 10 8 9 6 5 7 2 4 3 6 5 7 2 4 3 LOAD A DEV HTR MISC H4 L2 X2 X3 X1 X4 IF TB1 2 CONNECTS TO L2 THEN ...

Page 26: ...B3 X2 X3 X4 1 3 2 5 6 4 DRYER HEATER TB2 1 3 2 5 6 4 NEU L3 L1 LOAD D SAFELIGHT LOAD B X2 X3 X4 DRYER HEATER TB3 TB2 2 3 1 6 5 4 2 3 1 5 6 4 LOAD D SAFELIGHT L1 L3 NEU X1 H4 LOAD A L2 7 8 10 9 7 8 10 9 H2 H1 H5 LOAD C H3 FIX HTR MISC LOAD B 1 2 TB3 REMOVE WHITE DRYER HEATER 1 2 TB2 LOAD D L3 FROM F4 JUMPER WIRE L2 H4 X1 LOAD A 8 9 7 10 8 9 7 10 DRYER HEATER LOAD B TB3 2 1 TB2 2 1 X4 X2 H4 X1 X3 3 ...

Page 27: ...L1 NEU SAFELIGHT 3 L2 10 9 10 9 H3 H5 DEV HTR MISC FIX HTR MISC LOAD C LOAD A DRYER HEATER LOAD B DRYER HEATER X4 X2 X1 H4 X3 DEV HTR MISC LOAD A L2 TB3 3 2 1 TB2 1 3 2 LOAD D NEU L3 5 4 8 7 6 5 4 7 8 6 9 10 9 10 H1 L1 FIX HTR MISC LOAD C H3 H2 H5 SAFELIGHT X4 2 1 4 3 TB3 DRYER HEATER LOAD B 2 1 4 3 SAFELIGHT LOAD D L3 NEU TB2 X3 X1 L2 H4 LOAD A 6 7 9 10 8 DEV HTR MISC 6 7 9 10 8 LOAD C H3 H5 L1 H...

Page 28: ...ESSOR to 50 Hz Operation The PROCESSOR is shipped for 60 Hz operation For 50 Hz operation pull out and move the SWITCHES to the 50 Hz position at the back of both REPLENISHMENT PUMPS B3 and B4 H148_0020AA PUMP B4 REPLENISHMENT PUMP B3 REPLENISHMENT SWITCH H148_0020ACA ...

Page 29: ...e material Use PVC or equivalent The DRAIN must have a minimum diameter of 7 6 cm 3 in and be free of obstruction Drain service must comply with all local codes The HOSES must slope gradually down to the DRAIN To prevent possible biological growth do not allow the drain TUBES to touch the FLOOR DRAIN 1 Remove the three 1 9 cm 3 4 in HOSES from the PREPACK CARTON Connect the 3 HOSES to the DEVELOPE...

Page 30: ...FITTING 2 Check that the FIXER and DEVELOPER DRAIN VALVES are closed Making the Drain and Water Connections H148_0001DA MAIN CIRCUIT PIC EXHAUST POWER FEED TRAY WASH OVERFLOW and DRAIN FIXER OVERFLOW and DRAIN DEVELOPER and DRAIN SAFELIGHT WATER SUPPLY H148_0001DCA OVERFLOW RECEPTACLE FITTING BREAKER CB1 PORT INTERFACE CONNECTOR FIXER DRAIN VALVE FIXER AUXILIARY DRAIN DEVELOPER AUXILIARY DRAIN DEV...

Page 31: ...ovided with the PROCESSOR Connecting the REPLENISHMENT TANKS Important Because this PROCESSOR has very high pumping rates check that the TUBES are not bent or do not have obstructions Connect the developer REPLENISHMENT TUBE first then connect the fixer REPLENISHMENT TUBE 1 Install one end of the STRAINER into the TUBE from the REPLENISHMENT TANK 2 Install the other end of the STRAINER into the TU...

Page 32: ...N CIRCUIT BREAKER CB1 on the PROCESSOR to the ON position 3 Check that the EXHAUST BLOWER actuates 4 Connect the RUBBER HOSE to the CENTER CONNECTOR of the AIR METER TL 2431 Do not connect the L TUBE to the RUBBER HOSE J6 DEV THERMISTOR J7 FIX J10 LEVEL SENSOR J100 FIX MGR J11 REPLEN CALIBRATE SWITCH CB2 CB3 CB4 ON OFF ON OFF ON OFF J17 EXHAUST BLOWER J18 DEV HEATER J19 FIX HEATER J20 DRYER BLOWER...

Page 33: ...SOR until the static pressure matches the pressure recorded in Step 7 If you cannot match the pressure recorded above adjust the gap until the pressure is at least 1 2 of the pressure recorded in Step 7 If you cannot obtain a static pressure of a minimum of 1 2 of the pressure recorded in Step 7 install an AUXILIARY FAN See Page 34 For example if the pressure measured without the EXHAUST HOSE conn...

Page 34: ...all a Kodak AUXILIARY VENTILATION FAN KIT 264503 See the figure below An AIR GAP ASSEMBLY is provided with the KIT If it is necessary to order an AIR GAP ASSEMBLY separately order Part No 264519 H148_0013EA AIR GAP ASSEMBLY 3 SELF TAPPING SCREWS air gap HOSE CLAMP not provided BUILDING EXHAUST SYSTEM EXHAUST DUCT FAN EXHAUST DUCT air gap 5 cm 2 in H148_0013ECA ...

Page 35: ...FEED TRAY Installing the FEED TRAY 1 Install the FEED TRAY with the 5 SCREWS Do not tighten the SCREWS 2 Install the FILM GUIDE with the 3 WING NUTS Installing the FEED TRAY and the FILM GUIDE H148_0033AA H148_0033ACA TRAY FEED H108_0033BA H108_0033BCC 3 WING NUTS 5 SCREWS 5 SCREWS FILM GUIDE FEED TRAY ...

Page 36: ... the FILM GUIDE For optimum accuracy of the Film Logging feature align the FILM GUIDE by doing the following steps 1 Check for correct operation of the 6000 FILM ACCUMULATOR BOARD by entering diagnostics and selecting the following See also the Diagnostics Manual Publication Part No 5B6342 GO TO SETUP and enter the Access Code MORE INFO DIAG MORE MORE FILM ACCUMUL LED DET H108_0038AA H108_0038ACB ...

Page 37: ...th the edge of the film aligned along the nondrive edge of the FILM GUIDE 4 Adjust the FILM GUIDE until the correct number of LEDs or pluses for that size of film are displayed See the table at the left 5 Move the film to the drive side edge of the FILM GUIDE and do Step 4 again 6 Check that this adjustment is correct by doing Steps 3 5 for each film size to be processed in this PROCESSOR 7 Tighte...

Page 38: ...IELD is not necessary if attaching an accessory such as a Kodak MULTILOADER or a Kodak AUTOMATIC FILM FEEDER to the PROCESSOR If not installing the LIGHT SHIELD advance to Page 39 1 Align the holes in the LIGHT SHIELD with the holes for the 2 SCREWS 2 Install the 2 LOCK WASHERS WASHERS and SCREWS through the LIGHT SHIELD and into the PROCESSOR H148_0022AA H148_0022ACA 2 SCREWS SHIELD LIGHT ...

Page 39: ...tuate the COVER INTERLOCK SWITCHES on the edges of the PROCESSOR 3 To provide for conduction of the LEVEL PROBES a Add 90 mL 3 fluidounces of developer to the DEVELOPER TANK b Add 90 mL 3 fluidounces of fixer to the FIXER TANK 4 Move AUXILIARY CIRCUIT BREAKERS CB2 CB3 and CB4 to the ON position 5 Move the MAIN CIRCUIT BREAKER CB1 to the ON position 6 Check the PROCESSOR for leakage in a RECIRCULAT...

Page 40: ...n Ready light on the DISPLAY PANEL illuminates after the PROCESSOR has been allowed to warm up for approximately 15 minutes at 26 C 72 F ambient conditions and 26 C 72 F water temperature 2 Check that the DEVELOPER temperature illuminated on the DISPLAY PANEL is in the operating range between 35 and 38 3 C 95 and 101 F Checking the Transport Feed one sheet of processed 35 x 43 cm 14 x 17 in film i...

Page 41: ...n the TANKS of water by opening the FIXER and DEVELOPER DRAIN VALVES 3 Close the FIXER and DEVELOPER DRAIN VALVES 4 Install all PANELS and the TOP COVER 5 Do the setup procedures in the Operator Manual Important After the PROCESSOR has been in regular use for 1 or 2 days again check all FITTINGS for leakage If necessary tighten any loose connections ...

Page 42: ... Pub No ECO No Affected Pages File Name Notes October 1995 5B6339 2649 029 All ii3425_1_029 doc First printing January 1996 5B6339 2649 062 Covers ii3425_1_062 doc Graphic Unification January 1998 5B6339 2649 062 All ii342500 fm First CD ROM printing Content is identical to January 1996 version formatting may vary from print version Kodak and X Omat are trademarks ...

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