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11.

 

MACHINE OPERATION

 

 

The chipper is a flywheel and knife type of as they are fed into the head. The blades must be sharp to operate 
properly. Dirt, rocks, nails, or other foreign material will shorten blade life.

 

Before operating the chipper review the machine checklist. After turning the chipper by hand and making sure 
there  no obstructions  in the  head,  start  the  tractor and  raise  the  chipper  until  the  PTO  shaft  is within  15 
degrees of straight.

 

Start the chipper slowly with the PTO engaged, and release the PTO clutch slowly. Gradually increase speed 
until the tractor PTO speed is 540 RPM.

 

 

The material will feed into the head more easily if your start the pieces with the large end first .

 

The feed roll will fold branches as they are pulled into the hopper. Occasionally, a limo fork may have to be cut 
to feed properly.

 

If the material stops feeding, sometimes a little push on the long end of the limo will help.

 

If the material stops the feed roll, release the feed roll clutch by pushing it toward the chute. Hold the clutch 
in the disengaged mode, and pull the material out the hopper. Release the feed roll clutch and the feed roll 
will turn again.

 

Remember to cut only clean material, or blade life will be shortened. 

 

 

Do not move the unit while the flywheel is turning.

 

Block the wheels and set the brake while running the head. 

 

Watch the discharge chute while operating the unit and if the chips stop flowing 

 

stop feeding material 

into the unit by moving the feed roll clutch handle toward the chute and pulling the material from the hopper.

 

Most of the time this will be enough to clear the chips out of the unit. If the unit slows down noticeably, first 
shut off the PTO power, then the tractor.

 

Unplug the head by turning it backwards by hand with the discharge chute and top section of the wrapper off.

 

Remove the chips from the top of the head. If this fails, remove the clean-out door, located on the lower part 
of the front side-plate of the chipper below the main shaft. Then worked the chips out the case.

 

Replace the clean-out door after all the chips are removed, being sure to use both the lock washers and flat 
washers. 

 

Turn the head by hand after assembly to be sure it turns freely. Be sure to replace the chip deflector.

 

Do not operate the unit without the deflector in place.

 

Before stopping the chipper, be sure that all of the material is out the head and out of the feed roll.

 

All of the material in the chute must be gone or the unit could jam on a small piece of material. This can usually 
be cleared by tuning the unit backwards by hand.

 

To replace the blades, take the PTO shaft out of gear. Shut off the tractor and keep the keys in your pocket. 
The blades on most models are replaced or turned by removing the inspection plate on the side opposite the 
chute.

 

Unhook the feed roll springs, block the feed roll to maximum position, and, with an allen wrench on the chute 
side and a socket on the other, remove the bolts.

 

Be careful not drop any parts inside.

 

Remove the blade, clean the blade pocket, and turn or sharpen the blade. Replace.

 

Torque the bolts to 50 foot-pounds in all holes so the bolts are straight through the flywheel.

 

A small screwdriver or ice pick works well to clean pockets for the allen wrench.

 

Summary of Contents for HV5

Page 1: ...OPERATION MANUAL HV5 WWW KNEGT INTERNATIONAL COM...

Page 2: ...rd Reduction 3 6 Guarding 4 7 Warnings and Instructions 4 8 Safety instructions 5 9 Wear protrective gear 5 10 Machine Checklist 5 11 Machine Operation 6 12 Lubrication Frequencies and locations 7 13...

Page 3: ...brackets See drawings near the back of the manual check the table of contents for actual pages A small box containing the two 2 chipper hitch assemblies and mounting bolts is located in the bottom The...

Page 4: ...gs Specify and test telescoping members to allow the lowest possible thrust loads considering the expected working conditions 3 Specify and test torque limiters to control excessive shock loads 4 Wher...

Page 5: ...vide easy to understand instructions for proper drive line operation maintenance and repair in the operator s manual 4 Advise against the use of PTO adapters which may defeat the purpose of the tracto...

Page 6: ...of operation Anyone who has not read this manual and received instructions from a qualified person should not be in the area 9 WEAR PROTECTIVE GEAR EYES wrap around safety glasses or goggles EARS ear...

Page 7: ...ing the material from the hopper Most of the time this will be enough to clear the chips out of the unit If the unit slows down noticeably first shut off the PTO power then the tractor Unplug the head...

Page 8: ...of chute end Multi purpose grease every 4 to 8 hours of operation If dust or fine particles make pivot bind unhook feed roll springs use cleaning solvent on pivot while moving up and down wipe off lu...

Page 9: ...ks and feed into chute PROBLEM Not chipping clean or chip deflector plugging Possible Causes Solution Blades dull sharpen reverse Cutter bar rounded sharpen reverse Cutter bar not adjusted properly ad...

Page 10: ...position With the two drive shafts level with one another measure the distance between the ends of the two shafts the chipper and the tractor PTO shaft ends This ditance between the two shaft ends is...

Page 11: ...31 but longer than 17 31 the PTO drive shaft must be fitted Fit the drive shaft by cutting off equal amounts of the ends of the shaft tube and the guard tube of the PTO drive line The amount to out of...

Page 12: ...CX5G 0024 brace 1 3 501040586 GB794 A M10X25 bolt 8 4 503010762 DIN985 M10 nut 11 5 804090026 WCX5 0013 Cutting blade 1 6 506010056 GB97 1 10 washer 8 7 501011113 GB5783 M10X30 bolt 2 8 805340044 RKN1...

Page 13: ...1 hopper 1 21 506010054 GB97 1 6 washer 6 22 503010759 DIN985 M6 nut 3 23 501011160 GB5783 M16X50 bolt 1 24 506030039 GB93 16 Spring washer 1 25 704090049 WCX5 0102 Bed blade 1 26 506010055 GB97 1 8 w...

Page 14: ...4070215 WCM8 10101 Pressure plate 2 4 804090046 WCX5 0016 Discharge weldment 1 5 704070217 WCM8 10103 Exhaust hood cover 1 6 804070152 WCM8 00041 Lock pin bracket 1 7 804070149 WCM8 00038A Lock pin ha...

Page 15: ...783 M8X35 bolt 2 18 501011101 GB5783 M8X30 bolt 6 19 703340017 ZL 25 104 R pin 1 blade seat Name Specification 1 511040014 UCF208 Bearing with housing 2 804090029 WCX5 0014 Flywheel weldment 3 7040900...

Page 16: ...3010762 DIN985 M10 nut 8 4 506010056 GB97 1 10 washer 16 5 501011112 GB5783 M10X25 bolt 8 6 810560024 WCX5G 3102 01 plate 1 7 710560027 WCX5G 3103 plate 1 Knegt Quality Equipment Europe Habraken 1207...

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