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16.

 

DRIVE-LINE FITTING ADJUSTMENTS

 

 

PTO drive-line data on model 4 and 6 tool barn PTO driven chippers and chipper mulchers with speed –up kit 
options.

 

This  data  is  for  drive-line  fitting  adjustment,  which  is  required  prior  to  initial  startup  and  installation  of 
chippers.

 

Prior to startup, the PTO that is supplied with your chipper must be properly sized to insure proper operation. 
If this is not done, damage to the chipper, PTO, and tractor PTO drive-line will occur.

 

These calculations are vased on the following assumptions:

 

1.

 

The PTO drive-line used is the one supplied with your chipper with a size 2 PTO shaft spline for a type 1 
spline on this tractor PTO.

 

2.

 

The drive-line has an active length range of 24.5” to 21.5” and that 2-1/4” of contact area on the tractor 
PTO spline and 1-3/8” of contact area on the chipper spline shaft are utilized.

 

3.

 

The two shaft ends are horizontal with one ancther.

 

 

The  following steps should be  taken to insure the proper fitting of the PTO drive-line  (provided with your 
chipper) with your tractor PTO drive.

 

1.

 

Attach the chipper to your tractor three-point connections.

 

2.

 

Raise  the  chipper  to  a  position  where  its  drive-shaft  is  level  with  the  tractor  PTO  drive-shaft.  this          
horizontal position is recommended for operation of the chipper.

 

3.

 

A maximum of 15 degrees of offset from the horizontal position between the two shaft ends is allowable 
for proper operation of the unit by the PTO drive-line manufacturer. However, drive-line calculations are 
based on a level, horizontal position.

 

With the two drive shafts level with one another, measure the distance between the ends of the two

 

shafts. ( the chipper and the tractor PTO shaft ends ).

 

This ditance between the two shaft ends is the measured shaft end distance, or “msed”.

 

The PTO drive-line is capable of handling a msed between 18.76” to 21.76”, allowing for at least 1/3 of 
shaft overlap as recommended by the drive-line manufacturer.

 

4.

 

If the msed is longer than 21.76” a longer drive-line is needed and should be ordered.

 

5.

 

If the msed is shorter than 18.76” a shorter drive-line is needed and shour be ordered.

 

6.

 

Most drive-lines must be adjusted to fit by cutting off equal amounts of the ends of the shaft tube and 
the guard tube of the PTO diver-line.

 

7.

 

Consult the drive-line manufacture data enclosed with your drive-line for proper assembly, disassembly. 
Lubrication and operation- prior to startup, and during operation.

 

 

REMEMBER:  

 

Contact with the drive-line wile in use can result in serious in inuury or death.

 

Any portion of the drive-line not shielded must be guarded by an interactive guarding system. 

 

The manufacturer of the equipment is responsible for providing guards. Any replacement is guard must be 
one which is specified by that manufacturer. in short, do not remove any of the plastic safety covers on the 
drive-line, and insure that caution is used around this drive-line no one should be in the drive-line area when 
it is operating. 

 

Another dive-line data base is as follows – these calculations are based on the following assumptions:

 

1.

 

the PTO drive-line is the bondioli model 7102043nnt07607 with a size 2 PTO shaft spline for A type 1 
spline on the tractor PTO.

 

2.

 

The drive-line has an active length range of 31.06 to 25.13”

 

Summary of Contents for HV5

Page 1: ...OPERATION MANUAL HV5 WWW KNEGT INTERNATIONAL COM...

Page 2: ...rd Reduction 3 6 Guarding 4 7 Warnings and Instructions 4 8 Safety instructions 5 9 Wear protrective gear 5 10 Machine Checklist 5 11 Machine Operation 6 12 Lubrication Frequencies and locations 7 13...

Page 3: ...brackets See drawings near the back of the manual check the table of contents for actual pages A small box containing the two 2 chipper hitch assemblies and mounting bolts is located in the bottom The...

Page 4: ...gs Specify and test telescoping members to allow the lowest possible thrust loads considering the expected working conditions 3 Specify and test torque limiters to control excessive shock loads 4 Wher...

Page 5: ...vide easy to understand instructions for proper drive line operation maintenance and repair in the operator s manual 4 Advise against the use of PTO adapters which may defeat the purpose of the tracto...

Page 6: ...of operation Anyone who has not read this manual and received instructions from a qualified person should not be in the area 9 WEAR PROTECTIVE GEAR EYES wrap around safety glasses or goggles EARS ear...

Page 7: ...ing the material from the hopper Most of the time this will be enough to clear the chips out of the unit If the unit slows down noticeably first shut off the PTO power then the tractor Unplug the head...

Page 8: ...of chute end Multi purpose grease every 4 to 8 hours of operation If dust or fine particles make pivot bind unhook feed roll springs use cleaning solvent on pivot while moving up and down wipe off lu...

Page 9: ...ks and feed into chute PROBLEM Not chipping clean or chip deflector plugging Possible Causes Solution Blades dull sharpen reverse Cutter bar rounded sharpen reverse Cutter bar not adjusted properly ad...

Page 10: ...position With the two drive shafts level with one another measure the distance between the ends of the two shafts the chipper and the tractor PTO shaft ends This ditance between the two shaft ends is...

Page 11: ...31 but longer than 17 31 the PTO drive shaft must be fitted Fit the drive shaft by cutting off equal amounts of the ends of the shaft tube and the guard tube of the PTO drive line The amount to out of...

Page 12: ...CX5G 0024 brace 1 3 501040586 GB794 A M10X25 bolt 8 4 503010762 DIN985 M10 nut 11 5 804090026 WCX5 0013 Cutting blade 1 6 506010056 GB97 1 10 washer 8 7 501011113 GB5783 M10X30 bolt 2 8 805340044 RKN1...

Page 13: ...1 hopper 1 21 506010054 GB97 1 6 washer 6 22 503010759 DIN985 M6 nut 3 23 501011160 GB5783 M16X50 bolt 1 24 506030039 GB93 16 Spring washer 1 25 704090049 WCX5 0102 Bed blade 1 26 506010055 GB97 1 8 w...

Page 14: ...4070215 WCM8 10101 Pressure plate 2 4 804090046 WCX5 0016 Discharge weldment 1 5 704070217 WCM8 10103 Exhaust hood cover 1 6 804070152 WCM8 00041 Lock pin bracket 1 7 804070149 WCM8 00038A Lock pin ha...

Page 15: ...783 M8X35 bolt 2 18 501011101 GB5783 M8X30 bolt 6 19 703340017 ZL 25 104 R pin 1 blade seat Name Specification 1 511040014 UCF208 Bearing with housing 2 804090029 WCX5 0014 Flywheel weldment 3 7040900...

Page 16: ...3010762 DIN985 M10 nut 8 4 506010056 GB97 1 10 washer 16 5 501011112 GB5783 M10X25 bolt 8 6 810560024 WCX5G 3102 01 plate 1 7 710560027 WCX5G 3103 plate 1 Knegt Quality Equipment Europe Habraken 1207...

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