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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53300131-01

Printed in U.S.A.

Form 30RAP-12SI

Pg 1

3-14

Replaces: 30RAP-11SI

Installation Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS

. . . . . . . . . . . . . . . . . . . . .1,2

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2-57

Storage

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 1 — Place and Rig the Unit

. . . . . . . . . . . . . . . . . . 2

• PLACING  UNIT

• RIGGING

• MOUNTING UNIT

Step 2 — Check Compressor Mounting

 . . . . . . . . . 11

Step 3 — Cooler Fluid and Drain Piping

Connections

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

• ALL UNITS

• UNITS WITH FACTORY-INSTALLED

HYDRONIC PACKAGES

• AIR  SEPARATION

Step 4 — Fill the Chilled Water Loop

 . . . . . . . . . . . . 25

• WATER SYSTEM CLEANING

• FILLING THE SYSTEM

• PREPARATION FOR YEAR-ROUND OPERATION

• FREEZE PROTECTION

• PREPARATION FOR WINTER SHUTDOWN

Step 5 — Make Electrical Connections

 . . . . . . . . . . 35

• POWER SUPPLY

• POWER  WIRING

• FIELD CONNECTIONS

Step 6 — Install Accessories

. . . . . . . . . . . . . . . . . . . . 53

• ELECTRICAL

Step 7 — Check Refrigerant Circuit

 . . . . . . . . . . . . . 53

• LEAK TESTING

• DEHYDRATION

• REFRIGERANT CHARGE

BACnet Communication Option Wiring

. . . . . . . . . . 55

APPENDIX A (Pressure Drop Curves)

 . . . . . . . .  58-70

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air-conditioning equip-

ment can be hazardous due to system pressures, electrical

components, and equipment location (roofs, elevated struc-

tures, etc.).

Only trained, qualified installers and service mechanics

should install, start up, and service this equipment (Fig. 1).

Untrained personnel can perform basic maintenance func-

tions such as cleaning coils. All other operations should be

performed by trained service personnel.

When working on the equipment, observe precautions in the

literature and on tags, stickers, and labels attached to the

equipment.

• Follow all safety codes.

• Wear safety glasses and work gloves.

• Keep quenching cloth and fire extinguisher nearby when

brazing.

• Use care in handling, rigging, and setting bulky

equipment.

.

 

WARNING

Electrical shock can cause personal injury and death. Shut

off all power to this equipment during installation. There

may be more than one disconnect switch. Tag all discon-

nect locations to alert others not to restore power until work

is completed.

WARNING

DO NOT USE TORCH to remove any component. System

contains oil and refrigerant under pressure. 
To remove a component, wear protective gloves and gog-

gles and proceed as follows:
a. Shut off electrical power to unit.
b. Recover refrigerant to relieve all pressure from sys-

tem using both high-pressure and low pressure ports.

c. Traces of vapor should be displaced with nitrogen

and the work area should be well ventilated. Refrig-

erant in contact with an open flame produces toxic

gases.

d. Cut component connection tubing with tubing cutter

and remove component from unit. Use a pan to catch

any oil that may come out of the lines and as a gage

for how much oil to add to the system.

e. Carefully unsweat remaining tubing stubs when nec-

essary. Oil can ignite when exposed to torch flame.

Failure to follow these procedures may result in personal

injury or death.

Fig. 1 — Typical 30RAP Unit (018-030 Shown)

AquaSnap

®

30RAP010-150

Liquid Chillers

with Puron

®

 

Refrigerant (R-410A)

Summary of Contents for AQUASNAP 30RAP010-150

Page 1: ...coils All other operations should be performed by trained service personnel When working on the equipment observe precautions in the literature and on tags stickers and labels attached to the equipment Follow all safety codes Wear safety glasses and work gloves Keep quenching cloth and fire extinguisher nearby when brazing Use care in handling rigging and setting bulky equipment WARNING Electrical...

Page 2: ...d For acceptable clearance with layout involving more than 2 chillers please contact application engineering These instructions cover installation of 30RAP010 150 air cooled liquid chillers Refer to Fig 4 for model number to de termine factory installed options RIGGING Preferred method for rigging is with spreader bars from above the unit Use shackles in lifting holes Rig at a single point with 4 ...

Page 3: ...td Interrupt Suction Service Valve F Hot Gas Bypass Std Interrupt Suction Service Valve G Digital Comp Std Interrupt Suction Service Valve H Std Comp High Interrupt Suction Service Valve J Hot Gas Bypass High Interrupt Suction Service Valve K Digital Comp High Interrupt Suction Service Valve L Low Ambient Std Comp Std Interrupt Suction Service Valves M Low Ambient Hot Gas Bypass Std Interrupt Suct...

Page 4: ...9 656 035 677 877 537 415 2507 035 307 398 244 188 1137 040 728 846 513 441 2529 040 330 384 233 200 1147 045 701 906 550 425 2582 045 318 411 249 193 1171 050 756 873 524 453 2606 050 343 396 238 206 1182 055 768 910 561 474 2713 055 349 413 254 215 1231 060 771 910 562 476 2719 060 350 413 255 216 1233 070 1036 1032 871 874 3812 070 470 468 395 396 1729 080 1054 1070 963 948 4035 080 478 485 437...

Page 5: ...ight A B C D E F Total Weight 070 1126 1140 954 942 4161 070 511 517 433 427 1887 080 1164 1206 1062 1025 4457 080 528 547 482 465 2022 090 1126 1255 1108 994 4483 090 511 569 502 451 2033 100 1215 982 1098 929 664 1059 5947 100 551 445 498 421 301 480 2697 115 1240 1012 1178 1019 750 1140 6338 115 562 459 534 462 340 517 2875 130 1506 1337 1577 901 696 1495 7512 130 683 606 715 409 316 678 3407 1...

Page 6: ...52 1401 1233 1191 5177 080 613 635 559 540 2348 090 1307 1456 1285 1154 5203 090 593 660 583 524 2360 100 1317 1090 1308 1030 773 1268 6787 100 597 494 593 467 351 575 3078 115 1357 1135 1418 1135 873 1379 7298 115 615 515 643 515 396 626 3310 130 1639 1474 1846 1035 832 1766 8592 130 743 668 837 469 377 801 3897 150 1682 1525 2017 1158 955 1935 9272 150 763 692 915 525 433 878 4206 30RAP SIZE WEI...

Page 7: ...m Refrigerant Pressure psig 505 505 505 505 505 565 565 565 565 565 Maximum Water Side Pressure Without Pump s psig 300 300 300 300 300 300 300 300 300 300 Maximum Water Side Pressure With Pump s psig 150 150 150 150 150 150 150 150 150 150 CHILLER WATER CONNECTIONS in Inlet and Outlet Victaulic IPS Carbon Steel 2 2 2 2 2 2 21 2 21 2 21 2 21 2 Drain NPT 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 COND...

Page 8: ... 50 40 46 50 43 50 44 50 Circuit B 54 50 60 54 50 57 50 56 50 COOLER Brazed Direct Expansion Plate Heat Exchanger Weight lb empty 160 4 160 4 197 228 245 267 304 334 378 Net Fluid Volume gal 5 0 5 0 4 3 5 0 6 8 7 4 8 6 9 5 10 9 Maximum Refrigerant Pressure psig 565 565 450 450 450 450 450 450 450 Maximum Water Side Pressure Without Pump s psig 300 300 300 300 300 300 300 300 300 Maximum Water Side...

Page 9: ...896 3896 Maximum Water Side Pressure Without Pump s kPa 2068 2068 2068 2068 2068 2068 2068 2068 2068 2068 Maximum Water Side Pressure With Pump s kPa 1034 1034 1034 1034 1034 1034 1034 1034 1034 1034 CHILLER WATER CONNECTIONS in Inlet and Outlet Victaulic IPS Carbon Steel 2 2 2 2 2 2 21 2 21 2 21 2 21 2 Drain NPT 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 CONDENSER FANS Standard Low Sound AeroAcousti...

Page 10: ... Circuit A 46 50 40 46 50 43 50 44 50 Circuit B 54 50 60 54 50 57 50 56 50 COOLER Brazed Direct Expansion Plate Heat Exchanger Weight kg empty 72 8 72 8 89 4 103 4 111 1 121 0 137 7 151 3 171 2 Net Fluid Volume L 18 9 18 9 16 3 18 9 25 7 28 0 32 5 35 9 41 2 Maximum Refrigerant Pressure kPa 3896 3896 3103 3103 3103 3103 3103 3103 3103 Maximum Water Side Pressure Without Pump s kPa 2068 2068 2068 20...

Page 11: ...ng on model See Fig 16 18 for accessory storage dimensions All sizes have Victaulic IPS connections as shown in the physical data tables The water connections are copper swaged to Victaulic IPS Any connecting pipe to the 30RAP unit must be of a material that will not cause any galvanic corrosion For this reason galvanized steel pipe or other dissimilar metals must not be used unless joined by a di...

Page 12: ...12 Fig 9A Unit Rigging Label Detail 010 060 Sizes a30 4916 ...

Page 13: ...4289 1945 4419 2004 4637 2103 4767 2194 5357 2429 5487 2520 30RAP090 4310 1955 4440 2014 4663 2114 4793 2205 5383 2441 5513 2532 30RAP100 5267 2389 5417 2457 6125 2778 6275 2846 6965 3159 7118 3228 30RAP115 5575 2528 5725 2596 6507 2951 6657 3019 7467 3386 7617 3454 30RAP130 7010 3179 7190 3261 7672 3479 7852 3561 8752 3969 8932 4051 30RAP150 7485 3394 7665 3476 8220 3728 8400 3809 9420 4272 9600 ...

Page 14: ...14 a30 5733 Fig 10 Dimensions 30RAP010 and 015 Units ...

Page 15: ...15 a30 5734 Fig 11 Dimensions 30RAP018 030 Units ...

Page 16: ...16 a30 5735 Fig 12 Dimensions 30RAP035 060 Units ...

Page 17: ...17 Fig 13 Dimensions 30RAP070 090 Units a30 5731 ...

Page 18: ...18 Fig 14 Dimensions 30RAP100 115 Units a30 5730 ...

Page 19: ...19 a30 5732 Fig 15 Dimensions 30RAP130 150 Units ...

Page 20: ... 2 X 12 03 305 66 2 X 7 03 178 68 2 X 14 07 357 25 1 4 VENT 2 PLCS 2 SQ DRAIN 2 PLCS 3 76 2 MOUNTING HOLES FOUR CORNERS TYP Ø 395 405 TYP MOUNTING HOLES MIDDLE EACH SIDE 2 9 15 32 850 CENTER OF GRAVITY A 1 5 13 32 442 Ø2 1 2 VICTAULIC WATER INLET OUTLET 2 X 4 7 8 124 2 X 1 1 16 27 1 1 32 306 1 1 32 306 1 5 13 32 442 1 11 1 2 597 CENTER OF GRAVITY DETAIL A AT 4 PLCS Ø7 16 11 X 1 25 LG SLOT 2 X 1 25...

Page 21: ...ER OUT REF 3 8 1 2 1130 CENTER OF GRAVITY DETAIL A AT 4 PLCS Ø7 32 6 X 1 25 LG SLOT 2 X 1 25 Ø 88 22 35 KNOCKOUT FOR POWER TO THE CONTROL BOX TANK ACCESS TANK ACCESS 2 X 3 1 1 4 946 CHILLER MOUNTING SLOT CONTROL BOX END TANK ACCESS Ø 395 405 TYP MOUNTING HOLES MIDDLE EACH SIDE 3 76 2 MOUNTING HOLES FOUR CORNERS TYP 1 1 2 38 1 2 SQ DRAIN 2 PLCS TANK ACCESS CONTROL BOX END 1 10 7 8 581 SECTION A A 2...

Page 22: ...NK ACCESS TANK ACCESS TANK ACCESS CONTROL BOX END 1 10 7 8 581 7 4 31 32 2260 CHILLER WATER OUT FAR SIDE REF 2 X 12 02 305 23 2 X 22 94 582 56 2 SQ DRAIN 4 PLCS CHILLER WATER IN FAR SIDE REG 2 X 0 1 1 6 2 X 0 4 7 8 2 X 28 84 732 43 SECTION A A 2 PLCS CONTROL BOX END MOUNTING HOLES Ø 88 22 35 KNOCKOUT FOR POWER TO THE CONTROL BOX 2 X 7 5 2260 CHILLER MOUNTING SLOT TANK ACCESS CONTROL BOX END Ø 88 2...

Page 23: ... installed in the piping between the unit and the valves following all applicable state and local codes System Pressurization A proper initial cold fill pressure must be established before the filling of the unit The initial cold fill pressure is the pressure applied at the filling point to fill a system to its highest point plus a minimum pressure at the top of the system 4 psi 28 kPa minimum to ...

Page 24: ...ed in the 30RAP hydronic pack age is a diaphragm tank meaning that a flexible diaphragm physically separates the water air interface With this type of expansion tank it is undesirable to have any air in the water loop See the section on air separation below for instructions on providing air separation equipment AIR SEPARATION For proper system operation it is essential that water loops be installe...

Page 25: ... shown The term pH refers to the acidity basicity or neutrality of the water supply Below 7 0 the water is considered to be acidic Above 7 0 water is considered to be basic Neutral water contains a pH of 7 0 Dissolved carbon dioxide can either be calculated from the pH and total alkalinity values shown below or measured on the site using a test kit Dissolved Carbon Dioxide PPM TA x 2 6 3 pH 0 3 wh...

Page 26: ...essure drop measured is the flow through the balancing valve NOTE Carrier recommends a differential pressure gage when measuring pressures across the pumps or balancing valves This provides for greater accuracy and reduces error build up that often occurs when subtracting pressures made by different gages On primary secondary systems it is advisable to set the 30RAP balancing valve to maintain des...

Page 27: ... 3 18 0 5 0 37 0 5 1 6 1 7 1 8 3 9 5 10 8 12 2 13 7 15 2 16 9 2 5 in SETTING VALVE COEFFICIENT Cv WATER PRESSURE DROP ft GPM 40 45 50 55 60 65 70 75 80 85 90 1 0 15 6 15 2 19 2 23 7 28 7 34 2 40 1 46 5 53 4 60 7 68 6 76 9 2 0 21 1 8 3 10 5 13 0 15 7 18 7 21 9 25 4 29 2 33 2 37 5 42 0 3 0 24 5 6 2 7 8 9 6 11 6 13 9 16 3 18 9 21 6 24 6 27 8 31 2 4 0 38 0 2 6 3 2 4 0 4 8 5 8 6 8 7 8 9 0 10 2 11 6 13 ...

Page 28: ... 220 3 238 3 257 0 276 3 296 4 317 2 338 7 360 9 2 5 27 0 126 7 139 7 153 4 167 6 182 5 198 0 214 2 231 0 248 4 266 5 285 2 304 5 324 5 3 0 30 0 102 7 113 2 124 2 135 8 147 8 160 4 173 5 187 1 201 2 215 9 231 0 246 7 262 8 3 5 36 5 69 4 76 5 83 9 91 7 99 9 108 4 117 2 126 4 135 9 145 8 156 1 166 6 177 6 4 0 56 0 29 5 32 5 35 7 39 0 42 4 46 0 49 8 53 7 57 8 61 9 66 3 70 8 75 4 4 5 76 0 16 0 17 6 19...

Page 29: ...6 1 72 0 78 1 84 5 91 1 97 9 105 1 112 4 120 1 127 9 136 1 3 0 68 0 22 0 24 2 26 4 28 8 31 2 33 8 36 4 39 2 42 0 45 0 48 0 51 2 54 4 3 5 100 0 10 2 11 2 12 2 13 3 14 4 15 6 16 8 18 1 19 4 20 8 22 2 23 7 25 2 4 0 129 0 6 1 6 7 7 3 8 0 8 7 9 4 10 1 10 9 11 7 12 5 13 3 14 2 15 1 4 5 162 0 3 9 4 3 4 7 5 1 5 5 6 0 6 4 6 9 7 4 7 9 8 5 9 0 9 6 5 0 190 0 2 8 3 1 3 4 3 7 4 0 4 3 4 7 5 0 5 4 5 8 6 1 6 6 7 0...

Page 30: ...0 030 English LEGEND 1 30RAP010 4 30RAP020 2 30RAP015 5 30RAP025 3 30RAP018 6 30RAP030 a30 4919 50 40 45 7 8 9 10 11 12 30 35 20 25 10 15 0 5 10 0 250 200 150 100 50 0 GPM WATER PRESSURE DROP ft Fig 25 Heat Exchanger Pressure Drop Water Only 30RAP035 060 English LEGEND 7 30RAP035 10 30RAP050 8 30RAP040 11 30RAP055 9 30RAP045 12 30RAP060 a30 4920 ...

Page 31: ...50 GPM WATER PRESSURE DROP ft 1 2 3 LEGEND 1 30RAP070 2 30RAP080 3 30RAP090 a30 5350 Fig 27 Heat Exchanger Pressure Drop Water Only 30RAP100 150 English 0 5 10 15 20 25 30 35 40 45 50 150 200 250 300 350 400 450 500 GPM WATER PRESSURE DROP ft wg 1 2 3 4 a30 5444 LEGEND 1 30RAP100 2 30RAP115 3 30RAP130 4 30RAP150 ...

Page 32: ...Water Only 30RAP010 030 SI LEGEND 1 30RAP010 4 30RAP020 2 30RAP015 5 30RAP025 3 30RAP018 6 30RAP030 a30 4921 325 250 275 300 7 8 9 10 11 12 200 225 125 150 175 50 75 100 0 25 50 25 20 15 10 5 0 LITERS SECONDS WATER PRESSURE DROP Kpa Fig 29 Heat Exchanger Pressure Drop Water Only 30RAP035 060 SI LEGEND 7 30RAP035 10 30RAP050 8 30RAP040 11 30RAP055 9 30RAP045 12 30RAP060 a30 4922 ...

Page 33: ...25 LITERS SECOND WATER PRESSURE DROP kPa 1 2 3 LEGEND 1 30RAP070 2 30RAP080 3 30RAP090 a30 5351 Fig 31 Heat Exchanger Pressure Drop Water Only 30RAP100 150 SI 0 20 40 60 80 100 5 10 15 20 25 30 35 LITERS SECOND WATER PRESSURE DROP kPa 1 2 3 4 120 140 160 LEGEND 1 30RAP100 2 30RAP115 3 30RAP130 4 30RAP150 a30 5445 ...

Page 34: ...sed flow If greater flow is necessary look at opening the balance valve Also verify that the strainer is clean and that no unnecessary system resis tance is present such as partially closed isolation valves Increasing system resistance by closing the balancing valve will force the pump to ride its curve to the left resulting in less flow Although this does reduce power consumption slightly it may ...

Page 35: ...to 20 F 29 C except in case of a power failure 5 Cooler heaters that will protect down to 20 F 29 C can be installed as a factory option It should be noted that these heaters will not protect the cooler from freezing in the event of a power failure PREPARATION FOR WINTER SHUTDOWN Do not shut off power disconnect during off season shutdown At the end of the cooling season 1 Drain water from system ...

Page 36: ...tors only 2 Units with high SCCR option and terminal block must use approved fuses to meet high SCCR rating 3 High SCCR option not available on dual point unit CONNECTION TYPE 30RAP UNIT SIZES MCA RANGE WIRE SIZE RANGE MAXIMUM NUMBER OF WIRES PER PHASE HIGH SCCR FUSE TYPE TERMINAL BLOCK 010 060 MCA up to 175 14 AWG to 2 0 AWG 1 J T RK1 RK5 G CC 060 060 MCA 175 1 to 335 6 AWG to 400 kcmil 1 J T RK1...

Page 37: ...87 253 1 229 6 250 468 7 250 231 4 250 470 5 250 380 60 342 418 1 119 6 125 228 2 125 119 6 125 228 8 125 460 60 414 506 1 97 9 110 223 5 110 99 1 110 224 7 110 575 60 518 633 1 81 4 100 170 7 90 82 0 100 171 3 90 050 208 230 60 187 253 1 236 0 250 471 9 250 237 8 250 473 7 250 380 60 342 418 1 126 0 150 231 4 150 126 0 150 231 4 150 460 60 414 506 1 106 9 125 228 0 125 108 1 125 229 2 125 575 60 ...

Page 38: ...7 4 110 232 8 100 460 3 60 414 506 92 5 110 213 6 100 87 4 110 232 8 100 575 3 60 518 632 79 1 90 163 2 90 77 0 100 179 4 90 090 208 230 3 60 187 254 217 4 250 487 6 250 181 4 225 451 6 200 380 3 60 342 418 133 9 150 287 4 150 110 5 125 264 0 125 380 415 3 50 342 440 104 8 125 250 2 125 87 4 110 232 8 100 460 3 60 414 506 104 8 125 250 2 125 87 4 110 232 8 100 575 3 60 518 632 91 4 110 193 8 100 7...

Page 39: ... 4 110 232 8 100 460 3 60 414 506 94 9 110 216 0 110 87 4 110 232 8 100 575 3 60 518 632 80 3 100 164 4 90 77 0 100 179 4 90 090 208 230 3 60 187 254 221 0 250 491 2 250 181 4 225 451 6 200 380 3 60 342 418 133 9 150 287 4 150 110 5 125 264 0 125 380 415 3 50 342 440 107 2 125 252 6 125 87 4 110 232 8 100 460 3 60 414 506 107 2 125 252 6 125 87 4 110 232 8 100 575 3 60 518 632 92 6 110 195 0 100 7...

Page 40: ... 70 575 60 51 2 70 135 3 60 52 6 70 136 7 60 54 2 70 138 3 60 030 208 230 60 141 9 175 412 1 175 145 5 200 415 7 175 150 2 200 420 4 175 380 60 86 7 110 240 2 100 88 7 110 242 2 100 91 3 125 244 8 100 460 60 68 4 90 213 8 80 70 0 90 215 4 80 72 1 90 217 5 80 575 60 59 7 80 162 1 70 61 1 80 163 5 70 62 7 80 165 1 70 035 208 230 60 173 3 200 367 5 200 178 0 200 372 2 200 380 60 107 9 125 223 3 125 1...

Page 41: ... 575 60 109 7 125 215 9 125 111 9 125 218 1 125 060 208 230 60 279 7 300 549 9 300 286 2 300 556 4 300 380 60 170 5 200 324 0 200 174 1 200 327 6 200 460 60 134 6 150 280 0 150 137 4 150 282 8 150 575 60 117 3 125 219 7 125 119 5 125 221 9 125 070 208 230 60 341 5 350 611 7 350 348 0 400 618 2 400 380 60 208 4 225 361 9 225 212 0 225 365 5 225 460 60 164 4 175 309 8 175 167 2 175 312 6 175 575 60 ...

Page 42: ... 104 4 125 246 6 125 90 6 110 232 8 100 130 208 230 3 60 297 8 350 689 0 350 321 6 400 763 8 350 380 3 60 159 9 175 371 9 175 168 3 200 421 7 200 460 3 60 132 4 150 306 5 150 142 3 175 350 3 175 575 3 60 106 8 125 249 0 125 115 6 125 283 2 125 150 208 230 3 60 366 2 450 808 4 400 321 6 400 763 8 350 380 3 60 199 2 225 452 6 225 168 3 200 421 7 200 460 3 60 164 2 200 372 2 175 142 3 175 350 3 175 5...

Page 43: ... 303 6 150 117 8 150 291 9 150 575 3 60 104 4 125 246 6 125 94 4 110 236 6 110 130 208 230 3 60 297 8 350 689 0 350 331 2 400 773 4 400 380 3 60 159 9 175 371 9 175 174 2 225 427 6 200 460 3 60 132 4 150 306 5 150 146 7 175 354 7 150 575 3 60 106 8 125 249 0 125 119 4 150 287 0 150 150 208 230 3 60 366 2 450 808 4 400 331 2 400 773 4 400 380 3 60 199 2 225 452 6 225 174 2 225 427 6 200 460 3 60 16...

Page 44: ... 575 60 51 6 70 135 7 60 53 0 70 137 1 60 54 6 70 138 7 60 030 208 230 60 143 1 175 413 3 175 146 7 200 416 9 175 151 4 200 421 6 175 380 60 86 7 110 240 2 100 88 7 110 242 2 100 91 3 125 244 8 100 460 60 69 2 90 214 6 80 70 8 90 216 2 80 72 9 90 218 3 80 575 60 60 1 80 162 5 70 61 5 80 163 9 70 63 1 80 165 5 70 035 208 230 60 175 1 200 369 3 200 179 8 200 374 0 200 380 60 107 9 125 223 2 125 110 ...

Page 45: ...0 110 5 125 216 7 125 112 7 125 218 9 125 060 208 230 60 282 1 300 552 3 300 288 6 300 558 8 300 380 60 170 5 200 324 0 200 174 1 200 327 6 200 460 60 136 2 150 281 6 150 139 0 150 284 4 150 575 60 118 1 125 220 5 125 120 3 125 222 7 125 070 208 230 60 344 5 400 614 7 400 351 0 400 621 2 400 380 60 208 4 225 361 9 225 212 0 225 365 5 225 460 60 166 4 175 311 8 175 169 2 175 314 6 175 575 60 144 4 ...

Page 46: ...0 125 248 2 125 90 6 110 232 8 100 130 208 230 3 60 303 2 350 694 4 350 321 6 400 763 8 350 380 3 60 159 9 175 371 9 175 168 3 200 421 7 200 460 3 60 136 0 150 310 1 150 142 3 175 350 3 175 575 3 60 108 6 125 250 8 125 115 6 125 283 2 125 150 208 230 3 60 372 2 450 814 4 400 321 6 400 763 8 350 380 3 60 199 2 225 452 6 225 168 3 200 421 7 200 460 3 60 168 2 200 376 2 200 142 3 175 350 3 175 575 3 ...

Page 47: ...306 8 150 117 8 150 291 9 150 575 3 60 106 0 125 248 2 125 94 4 110 236 6 110 130 208 230 3 60 303 2 350 694 4 350 331 2 400 773 4 400 380 3 60 159 9 175 371 9 175 174 2 225 427 6 200 460 3 60 136 0 150 310 1 150 146 7 175 354 7 175 575 3 60 108 6 125 250 8 125 119 4 150 287 0 150 150 208 230 3 60 372 2 450 814 4 400 331 2 400 773 4 400 380 3 60 199 2 225 452 6 225 174 2 225 427 6 200 460 3 60 168...

Page 48: ... 018 208 230 60 2 6 0 380 60 2 3 9 460 60 2 2 9 575 60 2 2 4 020 208 230 60 2 6 0 380 60 2 3 9 460 60 2 2 9 575 60 2 2 4 025 208 230 60 2 6 0 380 60 2 3 9 460 60 2 2 9 575 60 2 2 4 030 208 230 60 2 6 0 380 60 2 3 9 460 60 2 2 9 575 60 2 2 4 035 208 230 60 3 6 0 380 60 3 3 9 460 60 3 2 9 575 60 3 2 4 040 208 230 60 3 6 0 380 60 3 3 9 460 60 3 2 9 575 60 3 2 4 045 208 230 60 3 6 0 380 60 3 3 9 460 6...

Page 49: ...0 60 2 6 6 380 60 2 3 9 460 60 2 3 3 575 60 2 2 6 020 208 230 60 2 6 6 380 60 2 3 9 460 60 2 3 3 575 60 2 2 6 025 208 230 60 2 6 6 380 60 2 3 9 460 60 2 3 3 575 60 2 2 6 030 208 230 60 2 6 6 380 60 2 3 9 460 60 2 3 3 575 60 2 2 6 035 208 230 60 3 6 6 380 60 3 3 9 460 60 3 3 3 575 60 3 2 6 040 208 230 60 3 6 6 380 60 3 3 9 460 60 3 3 3 575 60 3 2 6 045 208 230 60 3 6 6 380 60 3 3 9 460 60 3 3 3 575...

Page 50: ...30 60 4 3 3500 380 60 2 4 3500 460 60 2 1 3500 575 60 1 6 3 4 B C 3 0 HP 3500 208 230 60 7 9 3500 380 60 4 4 3500 460 60 3 7 3500 575 60 3 0 5 6 D F 5 0 HP 3500 208 230 60 12 6 3500 380 60 7 0 3500 460 60 5 8 3500 575 60 4 6 7 G 7 5 HP 3500 208 230 60 18 5 3500 380 60 10 4 3500 460 60 8 7 3500 575 60 7 0 Z H 10 0 HP 3500 208 230 60 25 0 3500 380 60 14 0 3500 460 60 11 5 3500 575 60 9 2 070 150 1 6...

Page 51: ... 9 109 030 2 208 230 60 55 8 340 380 60 34 0 196 460 60 26 9 179 575 60 23 7 132 035 2 208 230 60 35 8 239 33 4 225 380 60 23 7 145 19 2 140 460 60 17 9 125 16 7 114 575 60 14 3 80 13 4 80 040 2 208 230 60 35 8 239 48 1 245 380 60 23 7 145 23 7 145 460 60 17 9 125 18 6 125 575 60 14 3 80 14 7 100 045 2 208 230 60 48 1 245 51 3 300 380 60 23 7 145 23 7 145 460 60 18 6 125 23 1 150 575 60 14 7 100 1...

Page 52: ...96 34 0 196 380 415 50 26 9 179 26 9 179 460 60 26 9 179 26 9 179 575 60 23 7 132 23 7 132 100 2 3 208 230 60 94 2 75 0 560 485 75 0 485 0 380 60 49 3 38 4 315 260 38 4 260 0 380 415 50 41 6 32 7 260 215 32 7 215 0 460 60 41 6 32 7 260 215 32 7 215 0 575 60 33 9 26 2 210 175 26 2 175 0 115 3 208 230 60 75 0 485 75 0 485 380 60 38 4 260 38 4 260 380 415 50 32 7 215 32 7 215 460 60 32 7 215 32 7 215...

Page 53: ... external vibration isolation remote enhanced display temperature reset hail guard security grilles storage tank wind baffles and re mote cooler For installation details refer to separate installa tion instructions supplied with these accessory packages Step 7 Check Refrigerant Circuit LEAK TESTING Units are shipped with complete operat ing charge of R 410A refer to physical data tables and should...

Page 54: ...54 Fig 33 Typical Main Power and Control Connections a30 5514 ...

Page 55: ...or into the UPC Open controller s power terminals if they are not current ly connected 5 Verify communication with the network by viewing a module status report To perform a module status report using the BACview keypad display unit press and hold the FN key then press the Key To install a BT485 terminator push the BT485 on to the BT485 connector located near the BACnet connector NOTE The BT485 te...

Page 56: ... 7 6 5 4 32 1 0 9 8 7 6 5 4 32 1 0 9 BACNET BAUD RATE DIP SWITCHES ADDRESS ROTARY SWITCHES POWER LED RUN LED ERROR LED BACNET CONNECTION BAS PORT BT485 TERMINATOR Tx2 LED Rx2 LED Tx1 LED Rx1 LED EIA 485 JUMPERS Fig 36 Network Wiring ...

Page 57: ...mperature Rating SmokeGard 167 F 75 C Halar 40 to 302 F 40 to 150 C Voltage 300 Vac power limited Listing UL NEC CL2P or better Fig 37 BT485 Terminator Installation AWG American Wire Gage CL2P Class 2 Plenum Cable DC Direct Current FEP Fluorinated Ethylene Polymer NEC National Electrical Code O D Outside Diameter TC Tinned Copper UL Underwriters Laboratories WIRING SPECIFICATIONS RECOMMENDED VENDO...

Page 58: ...40 60 80 100 120 140 160 Wa GPM NOTES 1 Use the following formula to convert feet of water to psig ft of water 4335 psig 2 Use the following formula to convert psig to feet of water psig 2 306 ft of water 3 Pressure drop curves are suitable for water only 4 Includes strainer and unit piping LEGEND 1 30RAP010 4 30RAP020 7 30RAP035 10 30RAP050 2 30RAP015 5 30RAP025 8 30RAP040 11 30RAP055 3 30RAP018 ...

Page 59: ... Second 60 80 100 120 140 r Pressure Drop kPa 11 10 9 8 7 12 0 20 40 0 1 2 3 4 5 6 7 8 9 10 Water Liters Second UNITS WITHOUT HYDRONIC PACKAGE SI LEGEND 1 30RAP010 4 30RAP020 7 30RAP035 10 30RAP050 2 30RAP015 5 30RAP025 8 30RAP040 11 30RAP055 3 30RAP018 6 30RAP030 9 30RAP045 12 30RAP060 NOTES 1 Pressure drop curves are suitable for water only 2 Includes strainer and unit piping ...

Page 60: ...80 3 30RAP090 NOTES 1 Use the following formula to convert feet of water to psig ft of water 4335 psig 2 Use the following formula to convert psig to feet of water psig 2 306 ft of water 3 Pressure drop curves are suitable for water only 4 Includes strainer and unit piping 50 100 150 200 250 0 50 0 5 10 15 20 25 LITERS SECOND WATER PRESSURE DROP kPa 1 2 3 a30 5357 LEGEND 1 30RAP070 2 30RAP080 3 30...

Page 61: ...30 4 30RAP150 NOTES 1 Use the following formula to convert feet of water to psig ft of water 4335 psig 2 Use the following formula to convert psig to feet of water psig 2 306 ft of water 3 Pressure drop curves are suitable for water only 4 Includes strainer and unit piping 50 100 150 200 250 0 50 5 10 15 20 25 LITERS SECOND WATER PRESSURE DROP kPa 30 35 1 2 3 4 LEGEND 1 30RAP100 2 30RAP115 3 30RAP...

Page 62: ...10 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 GPM LEGEND 1 30RAP010 4 30RAP020 7 30RAP035 10 30RAP050 2 30RAP015 5 30RAP025 8 30RAP040 11 30RAP055 3 30RAP018 6 30RAP030 9 30RAP045 12 30RAP060 UNITS WITH SINGLE PUMP HYDRONIC PACKAGE English a30 5131a NOTES 1 Use the following formula to convert feet of water to psig ft of water 4335 psig 2 Use the following formula to convert psig ...

Page 63: ...00 OP kPa 11 12 300 PRESSURE DRO 200 WATER P 100 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 LITERS SECOND LEGEND 1 30RAP010 4 30RAP020 7 30RAP035 10 30RAP050 2 30RAP015 5 30RAP025 8 30RAP040 11 30RAP055 3 30RAP018 6 30RAP030 9 30RAP045 12 30RAP060 UNITS WITH SINGLE PUMP HYDRONIC PACKAGE SI a30 5133a NOTES 1 Pressure drop curves are suitable for water only 2 Includes strainer and unit piping ...

Page 64: ...80 3 30RAP090 a30 5352 NOTES 1 Use the following formula to convert feet of water to psig ft of water 4335 psig 2 Use the following formula to convert psig to feet of water psig 2 306 ft of water 3 Pressure drop curves are suitable for water only 4 Includes strainer and unit piping 50 100 150 200 250 300 0 50 0 5 10 15 20 25 1 2 3 LITERS SECOND WATER PRESSURE DROP kPa LEGEND 1 30RAP070 2 30RAP080 ...

Page 65: ...AP130 4 30RAP150 a30 5446 NOTES 1 Use the following formula to convert feet of water to psig ft of water 4335 psig 2 Use the following formula to convert psig to feet of water psig 2 306 ft of water 3 Pressure drop curves are suitable for water only 4 Includes strainer and unit piping 1 2 3 4 100 150 200 250 300 0 50 WATER PRESSURE DROP kPa 5 10 15 20 25 30 LITERS SECOND 35 LEGEND 1 30RAP100 2 30R...

Page 66: ...10 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 GPM LEGEND 1 30RAP010 4 30RAP020 7 30RAP035 10 30RAP050 2 30RAP015 5 30RAP025 8 30RAP040 11 30RAP055 3 30RAP018 6 30RAP030 9 30RAP045 12 30RAP060 UNITS WITH DUAL PUMP HYDRONIC PACKAGE English NOTES 1 Use the following formula to convert feet of water to psig ft of water 4335 psig 2 Use the following formula to convert psig to feet of w...

Page 67: ...450 500 OP kPa 11 12 300 350 PRESSURE DRO 200 250 WATER P 50 100 150 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 LITERS SECOND LEGEND 1 30RAP010 4 30RAP020 7 30RAP035 10 30RAP050 2 30RAP015 5 30RAP025 8 30RAP040 11 30RAP055 3 30RAP018 6 30RAP030 9 30RAP045 12 30RAP060 UNITS WITH DUAL PUMP HYDRONIC PACKAGE SI a30 5137a NOTES 1 Pressure drop curves are suitable for water only 2 Includes strainer a...

Page 68: ... 30RAP080 3 30RAP090 NOTES 1 Use the following formula to convert feet of water to psig ft of water 4335 psig 2 Use the following formula to convert psig to feet of water psig 2 306 ft of water 3 Pressure drop curves are suitable for water only 4 Includes strainer and unit piping 100 150 200 250 300 0 50 0 5 10 15 20 25 LITERS SECOND WATER PRESSURE DROP kPa 2 1 3 a30 5355 LEGEND 1 30RAP070 2 30RAP...

Page 69: ...30 4 30RAP150 a30 5447 NOTES 1 Use the following formula to convert feet of water to psig ft of water 4335 psig 2 Use the following formula to convert psig to feet of water psig 2 306 ft of water 3 Pressure drop curves are suitable for water only 4 Includes strainer and unit piping 1 2 3 4 100 150 200 250 0 50 WATER PRESSURE DROP kPa 5 10 15 20 25 30 LITERS SECOND 35 LEGEND 1 30RAP100 2 30RAP115 3...

Page 70: ...rves Accessory Storage Tanks 1 ACCESSORY TANK FLOW RATE gpm PRESSURE DROP ft wg 30RAP035 060 30RAP010 030 100 0 10 0 1 0 0 1 10 100 1000 0 1 1 0 10 0 1 0 10 0 ACCESSORY TANK FLOW RATE L s PRESSURE DROP kPa 30RAP035 060 30RAP010 030 100 0 ...

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Page 72: ...ght to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53300131 01 Printed in U S A Form 30RAP 12SI Pg 72 3 14 Replaces 30RAP 11SI Carrier Corporation 2014 ...

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