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The feed roll drive belt can be adjusted by first loosening the four bolts that hold the worm gear gox to the 
base, then moving the gear box away from the chute and re-torques the bolts to 40 foot pounds.

 

All decals and safety instructions should be kept clean and legible. It is the operator’s responsibility to replace 
the decals as needed; they will b mailed at no charge.

 

 
 

14.

 

TROUBLE SHOOTING 

 

 

PROBLEM

:  Head slows but tractor does not

 

            

Possible causes                    Solution 

 

            Main drive belts are slipping           tighten

 

            Blades dull                          sharpen/ reverse

 

 

PROBLEM

:  Feed roll clutch kicking in and out of gear excessively

 

  Possible causes                     solution 

 

  Blades dull                          sharpen/ reverse

 

  Material jammed in chute              release feed

 

                                   roll clutch and 

 

                                   remove material

 

                                   by pulling cut

 

                                   of chute, trim forks, 

 

                                   and feed into chute.

 

 

PROBLEM

:  Not chipping clean or chip deflector plugging 

 

            

Possible Causes

                     

Solution

 

            Blades dull                           sharpen / reverse

 

            Cutter bar rounded                    sharpen / reverse

 

            Cutter bar not adjusted properly         adjust to tolerance level.

 

  Chipper head turning too slowly         check to PTO speed  at 540 RPM

 

 

PROBLEM

:  unit won’t feed

 

  Possible causes                       Solution 

 

  Feed roll slides dirty or dry              clean & lubricate 

 

  Fork in material too wide                remove and trim

 

  Feed roll gear box belt loose            tighten

 

  Feed roll tension springs stretched       replace

 

 
 
15.

 

SPECIFICATIONS

 

 

We have designed and manufactured the chipper as possible. We have used off- the shelf bearings, belts, and 
pulleys. We have manufactured a few items that were not readily available. The off-the shelf items are balance 
of the parts are available from the dealer, distributor, or factory. 

 

We have used grade 8 bolts on the models for the models for the flywheel, blades, and cutter bars. All other 
bolts are grade 2 or 5 as needed.

 

 

Summary of Contents for HV5

Page 1: ...OPERATION MANUAL HV5 WWW KNEGT INTERNATIONAL COM...

Page 2: ...rd Reduction 3 6 Guarding 4 7 Warnings and Instructions 4 8 Safety instructions 5 9 Wear protrective gear 5 10 Machine Checklist 5 11 Machine Operation 6 12 Lubrication Frequencies and locations 7 13...

Page 3: ...brackets See drawings near the back of the manual check the table of contents for actual pages A small box containing the two 2 chipper hitch assemblies and mounting bolts is located in the bottom The...

Page 4: ...gs Specify and test telescoping members to allow the lowest possible thrust loads considering the expected working conditions 3 Specify and test torque limiters to control excessive shock loads 4 Wher...

Page 5: ...vide easy to understand instructions for proper drive line operation maintenance and repair in the operator s manual 4 Advise against the use of PTO adapters which may defeat the purpose of the tracto...

Page 6: ...of operation Anyone who has not read this manual and received instructions from a qualified person should not be in the area 9 WEAR PROTECTIVE GEAR EYES wrap around safety glasses or goggles EARS ear...

Page 7: ...ing the material from the hopper Most of the time this will be enough to clear the chips out of the unit If the unit slows down noticeably first shut off the PTO power then the tractor Unplug the head...

Page 8: ...of chute end Multi purpose grease every 4 to 8 hours of operation If dust or fine particles make pivot bind unhook feed roll springs use cleaning solvent on pivot while moving up and down wipe off lu...

Page 9: ...ks and feed into chute PROBLEM Not chipping clean or chip deflector plugging Possible Causes Solution Blades dull sharpen reverse Cutter bar rounded sharpen reverse Cutter bar not adjusted properly ad...

Page 10: ...position With the two drive shafts level with one another measure the distance between the ends of the two shafts the chipper and the tractor PTO shaft ends This ditance between the two shaft ends is...

Page 11: ...31 but longer than 17 31 the PTO drive shaft must be fitted Fit the drive shaft by cutting off equal amounts of the ends of the shaft tube and the guard tube of the PTO drive line The amount to out of...

Page 12: ...CX5G 0024 brace 1 3 501040586 GB794 A M10X25 bolt 8 4 503010762 DIN985 M10 nut 11 5 804090026 WCX5 0013 Cutting blade 1 6 506010056 GB97 1 10 washer 8 7 501011113 GB5783 M10X30 bolt 2 8 805340044 RKN1...

Page 13: ...1 hopper 1 21 506010054 GB97 1 6 washer 6 22 503010759 DIN985 M6 nut 3 23 501011160 GB5783 M16X50 bolt 1 24 506030039 GB93 16 Spring washer 1 25 704090049 WCX5 0102 Bed blade 1 26 506010055 GB97 1 8 w...

Page 14: ...4070215 WCM8 10101 Pressure plate 2 4 804090046 WCX5 0016 Discharge weldment 1 5 704070217 WCM8 10103 Exhaust hood cover 1 6 804070152 WCM8 00041 Lock pin bracket 1 7 804070149 WCM8 00038A Lock pin ha...

Page 15: ...783 M8X35 bolt 2 18 501011101 GB5783 M8X30 bolt 6 19 703340017 ZL 25 104 R pin 1 blade seat Name Specification 1 511040014 UCF208 Bearing with housing 2 804090029 WCX5 0014 Flywheel weldment 3 7040900...

Page 16: ...3010762 DIN985 M10 nut 8 4 506010056 GB97 1 10 washer 16 5 501011112 GB5783 M10X25 bolt 8 6 810560024 WCX5G 3102 01 plate 1 7 710560027 WCX5G 3103 plate 1 Knegt Quality Equipment Europe Habraken 1207...

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