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Version 2018-11 
 

Technical Data are subject to change without notice!

 

 

General Description 

The TEL1-PCM single-channel telemetry system offers the easiest handling for the wireless transmission of strain gage signals 
from rotating shafts. The very small encoder 35 x 18 x 12 mm with a weight of 13g. The transmitter (encoder) part is simply 
mounted on the rotating shaft with a special fiber reinforced tape. 

The data transfer between transmitter and receiver is digital. The powering of the transmission part by the TEL1-PCM BATT is 
supplied by 6-9V battery. 

 

Functional Description 

 

The TEL1-PCM-BATT transmitter provides a pulse code modulated signal (PCM) to an induction winding around the shaft. The 
magnetic field of this winding enables the inductive transmission of the signal from coil to pickup. From there the signal is 
transferred by cable (5 m) to the receiver. The maximum distance between the transmitter coil and the pickup is 150mm.  

The receiver unit offers a BNC connector at the front panel with analog outputs 

 10 V and a optional a digital output for PCM 

interface ECIA100 (for notebooks) or IF16 (PCI Desktop). An LED bar indicator shows the actual level and a successful Auto 
Zero calibration. Overload is indicated by the last LED´s in pos. or neg. direction of the bar graph. These OVL-LED´s operate in 
peak-hold mode and are reset by pressing the overload switch. 

Strain gage sensors (>=350 Ohm) in full- and half- bridge configuration can be directly connected to the transmitter. The 
excitation is fixed to 4 Volt DC and the gain is set by the gain switch on the receiver side. An auto-zero (AZ) adjustment is 
executed by pressing the AZ button on the front side of the receiver. The successful AZ operation is indicated by a yellow LED 
in the middle of the LED bar indicator. The yellow LED flashes as long as the AZ is in progress. When the AZ completes the 
LED continuously illuminates. A continued flashing of the yellow LED indicates some error in the AZ electronics. In this case 
please contact the support of KMT. The AZ setting is stored in a Flash-RAM and thus is not lost during power-off. Use only 
shielded sensor cable.  

 

TEL1-PCM-BATT Set Contains:

 

 

Inductive PH-Pickup 
with 5m cable 

TEL1-PCM-BATT-
DEC (Decoder) 

Mounting tape 
2x 25mm 
Length 50meter 

Ferrite tape 
30mm x 3 meter 
(isolate magnetic field 
between shaft and coil) 

Screw driver to 
set the gain 

Hexagon key to 
activate the OLV 
and AZ switch 

TEL1-PCM-BATT-STG 

(Encoder for strain gages) 

DC-Power cable

 

CUL wire 

0.5mm for coil 

(Enamelled copper 

wire)

 

6V Lithium battery CR-P2 

not incl. in set! 

Must be purchased in your 

own country!

 

Summary of Contents for TEL1-PCM-BATT

Page 1: ...C CM M B BA AT TT T O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s D Di ig gi it ta al l T Te el le em me et tr ry y S Sy ys st te em m f fo or r S St tr ra ai in n G Ga ag ge e A Ap pp pl li ic ca at ti io on ns s o on n R Ro ot ta at ti in ng g S Sh ha af ft ts s Gain and Auto Zero setting direct from Receiver Side INSTRUCTIONS FOR QUALIFIED PERSONNEL ONLY ...

Page 2: ...ibration Overload is indicated by the last LED s in pos or neg direction of the bar graph These OVL LED s operate in peak hold mode and are reset by pressing the overload switch Strain gage sensors 350 Ohm in full and half bridge configuration can be directly connected to the transmitter The excitation is fixed to 4 Volt DC and the gain is set by the gain switch on the receiver side An auto zero A...

Page 3: ...oxy resin Static acceleration up to 3000g housing not filled with epoxy resin Static acceleration up to 10000g housing filled with epoxy resin and without solder pins and external capacitor Powering Battery with 6 9V Power consumption 70mA Housing splash water resistant IP65 except the connector pins TEL1 PCM TH K Select Gain 250 At Gain 500 multiply the values x2 Gain 1000 with x4 Max Voltage out...

Page 4: ...wer ON LED Red ON if power switch on Rear side Output to Powerhead via 6pol Tuchel Fuse LED Flashing if fuse is defect Powering 10 30V DC min 24Watt Input via 7pol Tuchel Switch ON OFF Operating temperature 10 to 70 C Dimensions 200 x 105 x 44 without connectors Weight 950 grams Static acceleration upto 200g System accuracy 0 2 measure with gain 1000 350ohm 0 1 full bridge test bridge TEL1 PCM Pic...

Page 5: ... indicator Strain gage connection Power On LED LED ON Error data transmission LED Flashing Battery voltage lower 6V Reset button of overload indicator AZ button Gain switch The pins for battery e g CR P2 1500mA Use only 6 9V battery Red point pole for battery Positive Baragraph LED With overload indicator Coil depends of shaft diameter 4 25 parallel windings of 0 5 CUL wire see table for help Coil...

Page 6: ...ata are subject to change without notice 6 Rear Pickup Distance of 5 150mm DC Power cable Power IN DC 10 30V Data input from Pickup and output to Powerhead Power ON OFF switch PCM OUT for Interface Option Flashing if fuse damage ...

Page 7: ...Version 2018 11 Technical Data are subject to change without notice 7 Pin Connection Note The Powerhead must be fixed in the middle of the coil in a distance from 5 to150 mm ...

Page 8: ...th 2 layers of mounting tape around the shaft Coil depends of shaft diameter 4 25 parallel windings of 0 5 CUL wires see table for help Solder the wires of the coil on the input pins of TEL1 PCM STG COIL Strip the isolation from the end of the wire with a skinning tool or head up you soldering iron over 450 C to burn off the insulation from the wire ...

Page 9: ...state of the shaft During the rotation test appropriate safety precautions should be taken The entire installation may be used only by authorized persons By using tape for the attachment it has to be used in the direction of rotation of the shaft and the end has to be secured Only non elastic tapes Fiberglas Tape with high tensile strength should be used for pre fixing Additionally use hose clamps...

Page 10: ...d the shaft The table standing below will help you to find the right number windings for steel shafts The table below is a help to estimate the number of windings fast To optimize your results you can try one winding more or less Diameter mm Windings 490 4 290 5 190 7 150 9 120 10 80 12 45 16 20 25 Optimum windings for steel shafts 0 100 200 300 400 500 600 0 5 10 15 20 25 30 windings diameter Coi...

Page 11: ...Use only special lithium Battarys for rotating applications Use only shielded sensor cable When used on rotating shafts all connections must be soldered Mounting of the modules on a shaft must be first fixed with mounting tape only for prefixing and then with additional steel strip ...

Page 12: ...it den Anforderungen der Normen und Richtlinien fulfills the requirements of the standard and regulations of the Directive satisfait aux exigences des normes et directives 108 2004 EG Elektromagnetische Verträglichkeit EMV EMC DIN EN 61000 6 3 Ausgabe 2002 8 Elektromagnetische Verträglichkeit EMV Teil 6 3 Fachgrundnorm Störaussendung DIN EN 61000 6 1 Ausgabe 2002 8 Elektromagnetische Verträglichke...

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