Ringler RA 240 D5.5 IE2 Operating Manual Download

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Ringler GmbH
Robert-Bosch-Straße 4

–8

Fon +49 (0)7171-94 888-0

[email protected]

73550 Waldstetten [Germany]

Fax +49 (0)7171-94 888-28

www.ringler-gmbh.de

Fon +49(0)7171-94888-0

Translation of the Original Operating Manual
RA 200 D3,0 / D5,5 / D2x3,0 IE2

GERMANY

2015-12-10

GBR

Summary of Contents for RA 240 D5.5 IE2

Page 1: ... Straße 4 8 Fon 49 0 7171 94 888 0 info ringler kaercher com 73550 Waldstetten Germany Fax 49 0 7171 94 888 28 www ringler gmbh de Translation of the Original Operating Manual RA 200 D3 0 D5 5 D2x3 0 IE2 GERMANY 2015 12 10 GBR ...

Page 2: ...2 50 Copyright Copyright by Ringler GmbH Robert Bosch Straße 4 8 73550 Waldstetten GERMANY ...

Page 3: ... M 12 4 Layout and function 13 4 1 Main dimensions 13 4 2 Technical data total device RA 200 13 4 3 Technical Data D3 IE2 13 4 4 Technical Data D2x3 IE2 14 4 5 Technical Data D5 5 IE2 14 5 Main components 15 5 1 Components RA 200 15 5 2 Function Description 15 6 Initiation 16 6 1 Initial operation 16 6 2 Connection to the electric mains 16 6 3 Check the following before switching it on 17 6 4 Wron...

Page 4: ... 12 4 RA drive unit D 2x3 kW IE2 with PKZM switch 3401046 39 12 4 1 RA drive unit D 2x3 kW IE2 with PKZM switch 3401046 39 12 5 Side channel blowers 3kW IE2 preassembled 2401014 41 12 6 Side channel blowers 3kW IE2 preassembled 2401014 41 12 7 RA drive unit D 5 5 kW IE2 with star delts switch 3401000 42 12 8 RA drive unit D 5 5 kW IE2 with star delts switch 3401000 42 12 9 Collecting Container Typ...

Page 5: ...Safety Instructions 5 50 Pos 1 1 1 Grundl egende Sicher heitshi nweise Kapitelüberschrift 1 Angaben zur Sicher hei t 0 mod_1261472663260_131 docx 973 1 1 ...

Page 6: ...leg ende Si cherheitshinweise Text zu Vorsichtssymbol 0 mod_1261475623349_131 docx 1000 1 Dangerous situation which could result in minor to moderate injury if it is not avoided This information must be regarded strictly to avoid damages to the installation or environment Pos 1 11 1 Gr undleg ende Si cherheitshinweise Sig nal wort Fel d Warnung 0 mod_1261404807286_131 docx 893 1 WARNING Pos 1 12 1...

Page 7: ...166 1349 BT Pos 1 24 1 Gr undleg ende Si cherheitshinweise Hinweis N etzstecker ziehen 0 mod_1261407392098_131 docx 939 1 Before starting work remove the plug from the wall socket Pos 1 25 1 Gr undleg ende Si cherheitshinweise Hinweis Vor Beginn der Arbeiten freischalten 4 mod_1362652119939_131 docx 41545 1 Disconnect before starting work Pos 1 26 1 Gr undleg ende Si cherheitshinweise Hinweis el e...

Page 8: ...r mationen Wechselstrom Geräte Dieses Gerät ist nicht dafür besti mmt 4 mod_1361284957242_131 docx 39812 1 This device is not intended for being used by persons including with limited physical sensory or mental skills or lack of experience and or lack of knowledge except if they are supervised by a person responsible for their safety or were instructed in how to use the device by this person Child...

Page 9: ...Ver packungsmateri al 0 mod_1261401408372_131 docx 874 2 1 2 4 Packaging material The packaging materials must be disposed of in accordance with the valid legal requirements Correct disposal of this product electrical waste applicable in the countries of the European Union and other European countries with a separate collection system The identification on the product and on the associated literat...

Page 10: ...rage Should the industrial exhauster not be operated for a longer period of time so it has to be stored in dry dust and vibrationless rooms Temperature T 10 40 C Humidity max 85 Pos 6 1 3 Beschr eibung der Maschi ne Ver wendung Ger ätebeschrei bung Überschrift 0 mod_1261493001970_131 docx 1076 1 1 ...

Page 11: ...liquid escapes Pos 6 7 1 Grundl egende Sicher heitshi nweise Signalwort Feld Warnung 0 mod_1261404807286_131 docx 893 1 WARNING Pos 6 8 1 3 Beschr eibung der Maschi ne Ver wendungÜberschrift Staubklasse L 2 mod_1345207106541_131 docx 20618 3 1 3 1 1 Dust class L Observe warning sign on the device Pos 6 8 2 3 Beschr eibung der Maschi ne Ver wendungGeeignet für tr ockene gesundheitsgefährliche nicht...

Page 12: ...ort Fel d Gefahr 0 mod_1261404709797_131 docx 887 1 DANGER Pos 6 20 3 Beschrei bung der M aschine Ver wendung Bei nicht besti mmungsgemäßer Verwendung besteht Expl osi ons und Br andgefahr 1 mod_1335941594717_131 docx 12048 1 With improper use may cause explosion and fire Pos 6 21 1 3 Beschrei bung der M aschine Ver wendungÜberschrift Staubkl asse L 2 mod_1345207106541_131 docx 20618 3 1 3 2 1 Dus...

Page 13: ... R A 200 IE2 8 mod_1423122613270_131 docx 77258 2 1 4 2 Technical data total device RA 200 Weight without base frame D3 D5 5 D2x3 ca 176Kg ca 219Kg ca 211Kg Sound pressure level LpA Determined to EN 60335 2 69 70dB A 69dB A 70dB A Uncertainty KpA 2dB A Protective class I ambient temperature 15 C to 40 C intake temperature medium max 40 C Installation altitude max 1000m over NN Pos 7 6 4 Aufbau und...

Page 14: ...ciency IE2 85 5 cosφ 0 82 Sound pressure level 63dB A Pos 7 9 4 Aufbau und Funktion Technische Daten IE2 AntriebeTechnische D aten D5 5 IE2 6 mod_1402985884820_131 docx 61638 2 1 4 5 Technical Data D5 5 IE2 Output 5 5 kW 6 3kW Frequency 50Hz 60Hz Hedging 25A 25A Voltage Power intake 350 450V 11 1A Δ 400 500V 11 0A Δ 610 725V 6 4A Y 690 725V 6 4A Y Pressure 240 220mbar 180 170mbar Air displacement ...

Page 15: ...ung Bedi enungs und Anzeigeel emente Betri ebsarten RA Funkti onsbeschrei bung R A 200 7 mod_1409053727999_131 docx 64938 2 1 5 2 Function Description The stationary device comprises a drive unit and a frame connected by hose to the filter and collection container A turbine in the drive part generates a vacuum This vacuum sucks in contaminated raw air at the suction socket Heavy particles drop dir...

Page 16: ...7_131 docx 3203 1 The operating conditions must match the data on the plate and the supplied documentation if applicable Pos 9 12 6 Inbetri ebnahme Spänesauger Die Inbetri ebnahme ohne Filter oder ei nem beschädigten Filter ist nicht zulässig 0 mod_1269350986591_131 docx 3227 1 Starting without a filter or with a damaged filter is not allowed Pos 9 13 6 Inbetri ebnahme Spänesauger D er Industri es...

Page 17: ...owers do not convey the suction air with the full suction power if the rotating direction is not correct If this is the case the suction system must be switched off immediately The mains plug must be removed from the socket and technical specialists must be informed to have the phase conductor connections in the mains connection line relocated The suction system is set to clockwise rotation in the...

Page 18: ...tern Dr eieckschalter 5 mod_1363702965097_131 docx 42570 2 1 7 2 Rotary current switch 5 5 kW star delta switch Pos 10 3 1 7 Betri eb Bedienung Spänesaug er Ü berschrift Absaug vorgang 0 mod_1269355638357_131 docx 3324 2 1 7 3 Suction process Pos 10 3 2 1 Gr undleg ende Sicherheitshinweis e Sig nal wort Fel d Hi nweis 0 mod_1261404960439_131 docx 905 1 NOTICE Pos 10 3 3 7 Betri eb Bedienung Spänes...

Page 19: ... t der g anzen Fl äche aufsetzen 0 mod_1269355889461_131 docx 3330 1 Do not immerse the entire area of the nozzle Hold the nozzle diagonally to the suction surface so that both air and liquid are absorbed Pos 10 4 0 Allgemeines Seitenumbr uch 0 mod_1265272007940_0 docx 2191 1 ...

Page 20: ...Ü berschrift Sammelbehälter mit PE Staubsack entleer en 5 mod_1363942997804_131 docx 43060 2 1 7 5 Empty collection container with PE dust bag Pos 10 6 2 1 Gr undleg ende Sicherheitshinweise Sig nal wort Fel d Warnung 0 mod_1261404807286_131 docx 893 1 WARNING Pos 10 6 3 1 Gr undleg ende Sicherheitshinweise Hinweis Vor Beginn der Arbeiten freischalten 4 mod_1362652119939_131 docx 41545 1 Disconnec...

Page 21: ...move 4 Carefully pull the PE dust bag over the bead at the collection tank and close it tightly with cable ties 7 not included Remove PE dust bag 8 from the collection container If required clean the collection container and insert a new PE dust bag see wear parts list carefully push the edge over the bead at the collection container to avoid damage to the PE dust bag Downholder insert 4 Check the...

Page 22: ...ssembled and the maintenance is concluded Pos 11 9 1 Gr undleg ende Si cherheitshinweise Sicherheitsi nformati onen Wechselstr om Geräte Di e üblichen Sicher hei tsregel n l auten hier bei z B nach VD E 0105 0 mod_1269594914059_131 docx 3748 1 The usual safety regulations are for example in accordance with VDE 0105 Disconnect from mains Provide a safeguard to prevent unintentional restarting Check...

Page 23: ...eshooting and fault elimination 23 50 Motor switched to triangle instead of star electrician Pos 12 1 9 Wartung Instandsetzung Wartung Instandsetzung Kapitel überschrift 0 mod_1263808011795_131 docx 1516 1 1 ...

Page 24: ...809657689_131 docx 1540 1 Ringler assumes liability and guarantee only in case of proper use and compliance with the following maintenance instructions Pos 12 12 9 Wartung Instandsetzung Hi nweistext Wartung Zwangsentl üftung 0 mod_1263810045646_131 docx 1546 1 For maintenance by the user the device must be disassembled cleaned and maintained as far as practicable without causing danger for the ma...

Page 25: ...action system This mainly affects Pipe line pre separator and emptying flap Depending on extracted volume the customer therefore must have cleaning cycles performed by service staff based on experience Pos 12 23 9 Wartung Instandsetzung Tabelle Wartungsinter vall e Ü berschrift 0 mod_1263810791405_131 docx 1564 2 1 9 2 Maintenance intervals table Pos 12 24 9 Wartung Instandsetzung R A Tabelle Wart...

Page 26: ... 13982 1 Pos 12 28 8 1 Grundlegende Sicher hei tshi nweise Persönliche Schutzausr üstung Einweganzüge M aske Schutzbrille tr agen 1 mod_1337148996760_131 docx 13292 1 At the work it is absolutely necessary to wear personal protection equipment single way suits protecting mask and protective goggles Pos 12 28 9 9 Wartung Instandsetzung Filter wechsel Ausg etauscht Filter müssen i n verschl ossenen ...

Page 27: ... springs 6 Put impervious plastic bag over soiled filter cloth 7 Loosen retaining band 8 Raise filter cloth together with plastic bag 200mm rotate by 180 and place on a flat surface 9 Remove spacer frame from individual pockets of filter cloth 10 Seal plastic bag with filter cloth inside tightly and ensure correct disposal Clean remaining parts for re use Fitting the filter cloth Insert spacer fra...

Page 28: ...particular correct position of the fine dust pocket filter in the pre separator container must be observed At manual filter shaker 1 The tab at the filter insert must be inserted into the shaft At electric filter shaker 2 The tab at the filter insert must be inserted into the recess Pos 12 29 0 Allgemeines Sei tenumbruch 0 mod_1265272007940_0 docx 2191 1 1 2 ...

Page 29: ...inweis N etzstecker zi ehen 0 mod_1261407392098_131 docx 939 1 Before starting work remove the plug from the wall socket Pos 12 30 6 9 Wartung Instandsetzung R A Skizze Ausbau Saugturbi ne 5 5kW 9 mod_1428485186205_0 docx 90044 1 Pos 12 30 7 9 Wartung Instandsetzung R A Skizze Ausbau Saugturbi ne 3kW 4 mod_1359375264465_0 docx 38165 1 Pos 12 30 8 9 Wartung Instandsetzung R A Ausbau der Turbine R A...

Page 30: ...aufplan M otorschutzschalter D 0 55 D 1 5 D 3 D 4 D5 5 8 mod_1421939052462_0 docx 75536 1 Pos 12 33 1 9 Wartung Instandsetzung Stroml aufpl äne Ü berschrift Stroml aufpl an zu D 2x3 Motorschutzschalter 4 mod_1360136233453_131 docx 39093 2 1 9 6 Circuit diagram to motor protection switch D 2x3 kW Pos 12 33 2 9 Wartung Instandsetzung Stroml aufpl äne Str omlaufplan M otorschutzschalter D 2x3 0 8 mod...

Page 31: ... docx 1891 3 1 9 7 2 Warning sign for devices in class M Attention This device contains harmful dust Emptying and maintenance procedures including the disposal of dust collectors may only be performed by expert personnel wearing the appropriate protective equipment Do not operate without the complete filtration system 0431002 Pos 12 35 4 9 Wartung Instandsetzung Warnhinweise Eti ketten Aufkl eber ...

Page 32: ...istatic 2350198 Pos 14 6 9 Wartung Instandsetzung Verschl eißteile Filtertuch für Taschenfilter Kat M 1 75 m as 2350112 4 mod_1359382251377_131 docx 38195 1 Filter cloth for pocket filter 1 75 m category M antistatic 2350112 Pos 14 7 9 Wartung Instandsetzung Verschl eißteile Dr uckausgleichschl auch Typ A ø25 1600mm 2630268 4 mod_1361979915697_131 docx 40793 1 Pressure Balancing Hose Type A ø25 16...

Page 33: ...e the mains plug from the mains socket Roll up the connection cable Empty the collecting tank in accordance with the instructions in the chapter Operation Control Cleaning of the device as specified in the chapter Maintenance Repair When vacuuming up aggressive substances rinse out the tank with clean water Store the device in a dry place and out of reach of unauthorized personnel ATTENTION This p...

Page 34: ... 1822 1 Dispose of the device in accordance with the valid legal regulations Correct disposal of this product electrical waste applicable in the countries of the European Union and other European countries with a separate collection system The identification on the product and on the associated literature states that it must not be disposed of along with normal domestic waste at the end of its ser...

Page 35: ...2 ET R A Kompl ettgeräte IE2 Tabell e Ersatzteilliste R A 200 IE2 8 mod_1423123170337_131 docx 77286 1 1 1 piece 2201143 Base frame RA 200 with filter container 750mm for 100 litres collecting container 2 1 piece 2101026 Collecting container 100 litres 3 1 piece 2350115 C Pocket filter 3 2 m Kat M C as 4 1 piece 2441037 Hood for RA facilities with 1x lop ø75x2 distance 580mm 5 1 piece 3401049 RA A...

Page 36: ...nung 0 mod_1269006032708_131 docx 2858 1 Item Qty Unit Component number Version DESIGNATION Pos 20 5 12 Ersatzteillisten ET Fahrgestell und Grundkonsolen Tabelle Ersatzteilliste Fahrgestell Typ RA 200 2201143 7 mod_1408968868351_131 docx 64770 1 1 1 piece 1201131 Base frame RA 200 stationary with filter container 750mm 2 2 piece 2240135 A Lifting device RI 331 3 2 piece 0250185 B Shaft screw for l...

Page 37: ...n Bezeichnung 0 mod_1269006032708_131 docx 2858 1 Item Qty Unit Component number Version DESIGNATION Pos 22 5 12 Ersatzteillisten IE2 ET R A Antriebsteile IE2 Tabelle R A Antriebseinheit D 3 kW IE2 mit PKZM 3401049 7 mod_1409642864703_131 docx 65808 1 1 1 Piece 1200431 C Floor plate RA 300 with screw on tabs 2 1 Piece 1441033 Cover RA 300 3 1 Piece 0440140 A Rear door RA series 4 5 Piece 1120107 B...

Page 38: ... 25 1 Piece 1330113 B Pressure limiter valve 1 220 mbar 26 4 Piece 0450028 A Rubber metal buffer type D ø50 h 28 mm 27 9 Piece 0010703 Mudguard washer ø40 x 10 5 x 4 mm zinc plated 28 4 Piece 0010723 Spring ring ø10 DIN127 form A zinc plated 29 4 Piece 0010424 Hex nut DIN 934 M10 zinc plated 30 2 Piece 0010031 Ring screw DIN 580 M10 zinc plated 31 1 Piece 0040027 A Flange angle screw connection SE...

Page 39: ...1 Item Qty Unit Component number Version DESIGNATION Pos 24 5 12 Ersatzteillisten IE2 ET R A Antriebsteile IE2 Tabelle R A Antriebseinheit D 2x3 kW IE2 mit PKZM Schalter 3401046 7 mod_1409642264288_131 docx 65782 1 1 1 Piece 1200431 B Floor plate RA 300 with screw on tabs 2 1 Piece 1441033 Cover RA 300 with plate and bores for PKZM 3 1 Piece 1441034 Door front for RA drive part D 2 x 3 0 kW for PK...

Page 40: ... green yellow 500mm long complete with nuts and washers 28 4 Piece 0010723 Spring ring ø10 DIN127 form A zinc plated 29 2 Piece 0010031 Ring screw DIN 580 M10 zinc plated 30 4 Piece 0010401 A Safety nut M6 DIN985 zinc plated with polyamide insert 31 4 Piece 0010037 Recessed screw ISO 10642 M8 x 20 8 8 zinc plated 32 18 Piece 0010059 A Rib screw M5x10 DIN 267 33 6 Piece 0010213 Rib screw M8x12 DIN ...

Page 41: ...31 docx 81425 1 1 1 piece 1211114 console drive unit D3 4 kW with slant lacquered 2 3 piece 0450031 Rubber metal shock mounts type B ø50 h 20 mm M10x15 3 3 piece 0010181 Hex bolt M10x12 DIN 933 8 8 galvanized 4 3 piece 0010723 Spring washer ø10 DIN127 Form A galvanized 5 1 piece 1390107 A Intake Manifold straight D 3 0 KW 6 1 piece 1390108 A Muffler pipe with oval flange RA 300 D 3 0 KW 7 1 piece ...

Page 42: ... Ersatzteilliste Pos M enge Einheit Bauteil nummer Versi on Bezeichnung 0 mod_1269006032708_131 docx 2858 1 Item Qty Unit Component number Version DESIGNATION Pos 28 5 12 Ersatzteillisten IE2 ET R A Antriebsteile IE2 Tabelle R A Antriebseinheit D 5 5 kW IE2 mi t Ster n Drei eck Schal ter 3401000 7 mod_1409664791370_131 docx 66191 1 1 1 Piece 0401019 Side channel blower IE2 5 5kW 50Hz 2 1 Piece 133...

Page 43: ...rotection profile for bore ø210 black 9 5 x 6 5 21 4 Piece 0120108 B Threaded piece 2 3 4 for blow out conductive 22 1 Piece 2600227 Muffler blow out hose ø 76 x 600 mm grey installation position 23 1 Piece 2600227 Muffler blow out hose ø 76 x 600 mm grey installation position 24 1 Piece 1441036 Door front RA AT D5 5kW with bracket f star delta switch 25 1 Piece 0040257 A Motor protection switch s...

Page 44: ...12 Ersatzteillisten Kopfzeil e Ersatzteilliste Pos M enge Einheit Bauteil nummer Versi on Bezeichnung 0 mod_1269006032708_131 docx 2858 1 Item Qty Unit Component number Version DESIGNATION Pos 30 5 12 Ersatzteillisten ET Sammel behälter Tabell e Ersatzteilliste Sammel behälter 100 Li ter Typ RI 332 R A 200 2101026 3 mod_1352117977677_131 docx 33245 1 1 1 Piece 1100147 B Collection container 100 li...

Page 45: ...ezeichnung 0 mod_1269006032708_131 docx 2858 1 Item Qty Unit Component number Version DESIGNATION Pos 32 5 12 Ersatzteillisten ET Filter und Abrüttlung Tabelle Taschenfilter 3 2m Kat L as M as 2350202 2350115 1 mod_1292320294309_131 docx 7867 1 1 1 Pc 0700104 E Pocket filter insert 1 75m 3 2 m 5 2m 2 1 Pc 2381001 Spacer rake for 3 2m pocket filter 3 2 Pc 0350334 Spacer mat 130 x 390 mm 4 1 Pc 0050...

Page 46: ...mod_1278576448841_131 docx 6120 3 1 12 11 1 Spacer rake for pocket filter 1 75 3 2 5 2m 2381000 2381001 2381002 Pos 34 4 12 Ersatzteillisten Kopfzeil e Ersatzteilliste Pos M enge Einheit Bauteil nummer Versi on Bezeichnung 0 mod_1269006032708_131 docx 2858 1 Item Qty Unit Component number Version DESIGNATION Pos 34 5 12 Ersatzteillisten ET Filter und Abrüttlung Tabelle Distanzr echen für Taschenfi...

Page 47: ...belle Ersatzteilliste Saugschl aucheinheit DN 50 alle Typen 0 mod_1269843996274_131 docx 3938 1 1 1 piece 0490098 G Push in connection bow 115 DN50 black 2 1 piece 1600118 Spare hose DN50 Type A 3m 1600119 Spare hose DN50 Type A 5m 1600109 Spare hose DN50 Type C 3m 1600110 Spare hose DN50 Type C 5m 1600112 Spare hose DN50 Type D 3m 1600113 Spare hose DN50 Type D 5m 1600474 Spare hose DN50 Type E 3...

Page 48: ..._131 docx 2858 1 Item Qty Unit Component number Version DESIGNATION Pos 38 5 12 Ersatzteillisten ET Zubehör Tabelle Ersatzteilliste Saugschl aucheinheit DN 70 alle Typen 2 mod_1346133527909_131 docx 21408 1 1 1 Piece 1490040 B Insertion bend 90 DN 70 black 2 1 Piece 1480447 A Hose connection piece with outer cone DN 70 3 1 Piece 1480446 A Hose connection piece with inner cone DN 70 4 1 Piece 16004...

Page 49: ...l ver dichter 0 mod_1268647256807_131 docx 2793 2 1 13 1 Documentation for side channel compressor comprising the following pdf documents BA 0001 DE Operating instructions for types 2BH11 12 13 14 15 16 18 19 Pos 41 1 14 EG Konfor mitätser klärungen EG Konfor mitätser klärung Überschrift 0 mod_1247742927411_131 docx 669 1 1 ...

Page 50: ...hli nien überei n 0 mod_1264168039597_131 docx 2002 1 complies with the following EC directives Pos 41 7 14 EG Konfor mitätser klärungen EG Richtlini e 2006 42 EG 0 mod_1247743881354_131 docx 687 1 EC Directive 2006 42 EC Pos 41 8 14 EG Konfor mitäts er klärungen Ni ederspannungsrichtli nie 2006 95 EG 0 mod_1264168308102_131 docx 2009 1 Low Voltage Directive 2006 95 EG Pos 41 9 14 EG Konfor mitäts...

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