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KMT STREAMLINE S50, Operation And Maintenance Manual

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KMT STREAMLINE S50 Operation And Maintenance Manual Download Page 5

 

 
 

 

20479315 
2-2012/Rev 03 

iii 

 

7

 

Electrical System ............................................................................................... 7-1 

7.1 Overview 

................................................................................................ 

7-1 

7.2 Sensors 

and 

Solenoids............................................................................ 

7-1 

7.3 

Service and Maintenance Procedures .................................................... 7-5 
Proximity Switch Maintenance .............................................................. 7-5 

8

 

High Pressure Water System ........................................................................... 8-1 

8.1 Overview 

................................................................................................ 

8-1 

8.2 Operation................................................................................................ 

8-1 

8.3 System 

Components............................................................................... 

8-3 

8.4 

Service and Maintenance Overview ...................................................... 8-4 
Torque Specifications ............................................................................ 8-5 
Specialized Maintenance Tools ............................................................. 8-7 

8.5 

High and Low Pressure Water Piping .................................................... 8-8 

8.6 

High Pressure Cylinder Assembly ......................................................... 8-8 
High Pressure Cylinder Assembly Removal .......................................... 8-9 
High Pressure Cylinder Assembly Installation ...................................... 8-10 
High Pressure Cylinder Maintenance .................................................... 8-11 

8.7 

Hard Seal End Caps ............................................................................... 8-11 
Hard Seal End Cap Removal ................................................................. 8-11 
Hard Seal End Cap Installation .............................................................. 8-12 

8.8 

Sealing  Head .......................................................................................... 8-13 
High Pressure Discharge Check Valve .................................................. 8-13 
Low Pressure Inlet Check Valve ............................................................ 8-15 
Sealing Head Maintenance .................................................................... 8-16 

8.9 

High Pressure Seal Assembly ................................................................ 8-16 

8.10 

Hydraulic Cartridge Seal and Plunger Removal .................................... 8-18 
Plunger Maintenance ............................................................................. 8-21 
Plunger  Installation ................................................................................ 8-21 
Hydraulic Cartridge Seal Installation ..................................................... 8-21 

8.11 Hydraulic 

Piston 

..................................................................................... 

8-23 

Hydraulic Piston Removal ..................................................................... 8-23 
Bearing Rings and Seal Assembly ......................................................... 8-25 
Plunger Button Sockets, Seals and Retainer Pins .................................. 8-25 
Internal Check Valves ............................................................................ 8-26 
Hydraulic Piston Installation .................................................................. 8-26 

8.12 

Hydraulic Cylinder Maintenance ........................................................... 8-28 

8.13 

High Pressure Attenuator ....................................................................... 8-28 

8.14 

High Pressure Dump Valve ................................................................... 8-29 
Pneumatic Control Valve ....................................................................... 8-29 
Pneumatic Actuator ................................................................................ 8-33 

8.15 Weep 

Holes 

............................................................................................ 

8-34 

 
 
 

Summary of Contents for STREAMLINE S50

Page 1: ...MANUAL 20479050 R04 STREAMLINE S50 WATERJET INTENSIFIER OPERATION AND MAINTENANCE MANUAL ...

Page 2: ...es the information described in this manual to be accurate and reliable Much care has been taken in its preparation however the Company cannot accept any responsibility financial or otherwise for any consequences arising out of the use of this material The information contained herein is subject to change and revisions may be issued advising of such changes and or additions KMT WATERJET SYSTEMS 20...

Page 3: ...tment 1 6 1 5 Worldwide Product Support 1 7 1 6 Spare Parts 1 7 1 7 Manual Organization 1 7 1 8 Equipment and Service Manual Questionnaire 1 8 Terms and Conditions of Sale Terms and Conditions Part Sales Terms LD 146 Domestic Service Supervisor Terms LD 147 International Service Supervisor 2 Installation 2 1 2 1 Overview 2 1 2 2 Installation Summary 2 1 2 3 Site Requirements 2 2 Transporting 2 2 2...

Page 4: ...sure Water System 4 1 4 1 Overview 4 1 4 2 Cutting Water Supply Quality 4 1 4 3 Operation 4 1 4 4 Service and Maintenance Procedures 4 2 Filter Assembly and Strainer Maintenance 4 3 Booster Pump Adjustment 4 4 5 Recirculation System 5 1 5 1 Overview 5 1 5 2 Operation Oil to Water Models 5 1 5 3 Operation Oil to Air Models 5 2 5 4 Service and Maintenance Procedures 5 3 Hydraulic Oil Maintenance 5 3...

Page 5: ...d Seal End Caps 8 11 Hard Seal End Cap Removal 8 11 Hard Seal End Cap Installation 8 12 8 8 Sealing Head 8 13 High Pressure Discharge Check Valve 8 13 Low Pressure Inlet Check Valve 8 15 Sealing Head Maintenance 8 16 8 9 High Pressure Seal Assembly 8 16 8 10 Hydraulic Cartridge Seal and Plunger Removal 8 18 Plunger Maintenance 8 21 Plunger Installation 8 21 Hydraulic Cartridge Seal Installation 8 ...

Page 6: ...ns 10 2 Cutting Water Supply 10 2 Recirculation System 10 3 Water Quality Standards 10 4 10 4 Electrical Specifications 10 6 Electrical System 10 6 Ampacity and Power Voltage Requirements 10 6 10 5 Hydraulic and High Pressure System Specifications 10 6 Hydraulic System 10 6 High Pressure Water System 10 6 Orifice Capacity 10 8 Torque Specifications 10 8 11 Parts List 11 1 11 1 Overview 11 1 11 2 I...

Page 7: ... 6 L min 0 014 inch 0 36 mm 60Hz 60 000 psi 4 137 bar 0 86 gpm 3 3 L min 0 013 inch 0 33 mm To operate at 60 000 psi 4 137 bar maximum deadhead and 50 Hz operating frequency a second high pressure attenuator must be added Kit P N 20479544 1 2 Performance Features The S50 is designed with the same convenience and ease of access for maintenance and service you have come to expect from KMT Waterjet T...

Page 8: ...system that provides properly conditioned oil to the main hydraulic system Major system components include the recirculation pump heat exchanger oil filter assembly and the hydraulic oil reservoir Hydraulic System The hydraulic system supplies the intensifier with the hydraulic oil required to produce high pressure water Major system components include the electric motor hydraulic pump and a 4 way...

Page 9: ... the material ejected by the extreme pressure can result in severe injury All personnel operating servicing or working near the waterjet cutting equipment shall adhere to the following safety precautions as well as the applicable plant safety precautions Only KMT factory trained qualified personnel shall service and maintain the equipment The operator shall practice and promote safety at all times...

Page 10: ...n the machine Before any maintenance or repairs are performed the machine shall be isolated and rendered inoperative as follows 1 Shut down the machine by pressing the stop button and open the high pressure cutting water valve to bleed the water and hydraulic pressure from the system 2 Disconnect lockout and tag the main customer supplied power source 3 Lockout and tag the circuit breaker disconne...

Page 11: ...ssure water through the safety dump valve Depressurization of the high pressure system creates a loud hissing sound when the dump valve opens The sound fades quickly as the pressure drops P N 05098017 4 All personnel involved in the installation operation and or service of the intensifier must carefully read understand and follow the procedures in this manual to avoid creating unsafe conditions ri...

Page 12: ...ert This card is to be carried by personnel working with high pressure waterjet equipment Obtain medical treatment immediately for ANY high pressure waterjet injuries KMT Waterjet Systems 635 West 12th Street Baxter Springs KS 66713 620 856 2151 This person has been working with water jetting at pressures to 60 000 psi 374MPa 4 137 bar 3867 Kg cm2 with a jet velocity of 3 000 fps 914 mps Foreign m...

Page 13: ...61231 Bad Nauheim Germany Phone 49 6032 997 117 Fax 49 6032 997 270 Email order service kmt waterjet com 1 6 Spare Parts KMT Waterjet maintains a well stocked Spare Parts Department staffed by trained knowledgeable personnel If required emergency shipment is available Contact the Customer Service Department to order spare parts or for additional information 1 7 Manual Organization This manual cont...

Page 14: ...detailed discussion of water quality standards and treatment guidelines as well as horsepower requirements for various orifice sizes Section 11 Parts List contains part numbers descriptions and drawings to facilitate the ordering of replacement parts 1 8 Equipment and Service Manual Questionnaire We are interested in your impression of the KMT Waterjet System recently installed at your location Yo...

Page 15: ...o Is the unit easy to operate Yes No Comments 3 Performance Does the unit perform smoothly and meet your expectations Yes No Does the unit run quietly Yes No Comments 4 Did the installation and startup go smoothly Yes No Comments 5 What features do you consider the most significant Quiet operation Appearance Performance Operation Repair Maintenance Other 6 What areas could be improved Appearance P...

Page 16: ...illustrations suitable for the material being presented Yes No Comments 9 Text Does the information adequately explain how to operate and service the equipment Yes No Comments Are there paragraphs or procedures you feel need clarification Please identify them by page number and add your comments Yes No Comments Is there anything you would add or delete to make the manual more useful Yes No Comment...

Page 17: ...ion certificate which the Company is required to pay 6 Set Offs Neither Purchaser nor any affiliated company or assignee shall have the right to claim compensation or to set off against any amounts which become payable to the Company under this contract or otherwise 7 Patents The Company shall defend any Suit or proceeding brought against the Purchaser and shall pay any adverse judgment entered th...

Page 18: ...T PROFITS OR REVENUE INTEREST LOST GOODWILL WORK STOPPAGE IMPAIRMENT OF OTHER GOODS LOSS BY REASON OF SHUTDOWN OR NON OPERATION INCREASED EXPENSES OF OPERATION COST OF PURCHASE OF REPLACEMENT POWER OR CLAIMS OF PURCHASER OR CUSTOMERS OF PURCHASER FOR SERVICE INTERRUPTION WHETHER OR NOT SUCH LOSS OR DAMAGE IS BASED ON CONTRACT WARRANTY NEGLIGENCE INDEMNITY STRICT LIABILITY OR OTHERWISE 10 Nuclear L...

Page 19: ...ies applicable to material and equipment supplied by the Company but wholly manufactured by others shall be limited to the warranties extended to the Company by the manufacturer which are able to be conveyed to the Purchaser The Company makes no performance warranty and the effects of corrosion erosion and normal wear and tear are specifically excluded from the Company s warranty THE COMPANY MAKES...

Page 20: ......

Page 21: ... to the Company at the completion of the services 6 The Company agrees that the Supervisor will provide Best Efforts in effecting repairs to equipment supplied by the Company but provides no guarantee that such Best Efforts will result in restoration of proper operation of equipment the Supervisor is contracted to repair 7 The Supervisor shall be suitably covered with insurance in the areas of Wor...

Page 22: ......

Page 23: ... for transport by the Supervisor the Purchaser shall assist in arranging for their return to a location designated by the Company at the completion of the services 6 The Purchaser shall provide suitable office facilities convenient to the jobsite for work assignments exceeding thirty 30 days facilities to include heat light desk chair telephone and safe storage space for drawings and tools 7 The S...

Page 24: ...n receipt the machine must be uncrated and moved into position on a level surface Properly sized power drops with fused disconnects or circuit breakers and properly sized starting components must be installed A pneumatic drop with a manual shutoff valve and regulator for the air connection must be installed Plumbing and manual shutoff valves for the inlet and outlet cutting water and the inlet and...

Page 25: ... 2 1 Equipment Dimensions Table 2 1 Equipment Dimensions and Weight Length Width Height Weight 85 37 2 168 mm 39 36 1 000 mm 43 06 1 094 mm 2 590 lbs 1 175 kg air to oil 2 194 lbs 995 kg water to oil Transporting The weight of the machine is not evenly distributed from one end to the other Do not attempt to lift the machine from either end Note the warnings stamped on the crate The center of gravi...

Page 26: ...om the bottom Do not attempt to lift the machine from the intensifier 2 4 Power Requirements Power supplied to the pump and wiring for remote control must comply with local regional and national electrical codes Service voltage and ampacity must meet the requirements of the specific model Voltage fluctuations in excess of 10 percent of nominal voltage may damage the machine and void the warranty R...

Page 27: ... pressure discharge line and an air supply line All piping must comply with local regional and national codes All service connections are made on the bulkhead of the machine as shown in Figure 2 3 Service Connections Table 2 3 lists the fittings required for each interface connection With the exception of the wastewater drain line manual shutoff valves should be installed for all connections To fa...

Page 28: ...or cooling ensure the supply flow and pressure meet the requirements in Section 10 Specifications If a facility wide chilled water system is used for cooling ensure there is a minimum of 35 psi 2 4 bar pressure differential between the facility supply and discharge plumbing Installation of an in line pressure boosting pump may be necessary to provide adequate cooling flow Dedicated chilled water s...

Page 29: ...gh pressure plumbing however piping must comply with local regional and national codes Plant Air The facility compressed air connection should provide clean dry air regulated to 85 psi 5 9 bar Air usage is minimal normally less than 1 scf m The following table provides specifications for each ISO air quality classification KMT recommends adherence to Quality Class 4 Table 2 5 ISO Air Quality Class...

Page 30: ...nts represent instantaneous not average demand The machine will not start if the inlet cutting water pressure drops below 30 psi 2 bar Figure 2 4 Pressure Drop Values 2 7 High Pressure Piping High pressure piping is used to transport high pressure cutting water from the machine to the cutting station High pressure piping and fittings must be properly rated and sized When transporting high pressure...

Page 31: ...1 4 Threading Tool 05108865 05122742 3 8 Threading Tool 05108873 05120258 9 16 Threading Tool 05108881 05122759 1 4 Tube Vise 05108782 3 8 Tube Vise 05108790 9 16 Tube Vise 05108774 Measurements and Dimensions Tubing must be cut to the proper length both ends of the tubing must then be coned threaded and deburred To determine the tube length measure the distance between the fittings and add two ti...

Page 32: ...3 18 mm 0 219 5 6 mm 0 750 19 1 mm 3 8 24 9 16 14 29 mm 0 188 4 78 mm 0 281 7 1 mm 0 938 23 8 mm 9 16 18 Hand Coning 1 Place the body of the coning tool in a vise allowing adequate clearance for the rotation of the cutter handle Position the tool so the cutter handle is elevated slightly so the lubricant will flow to the cutting blade Figure 2 7 Hand Coning Tool 2 Turn the feed nut counter clockwi...

Page 33: ...d cuts NOTE Before interrupting the cut back the cutter blade away from the tubing Use compressed air or a small brush to remove the accumulation of chips from the blade and the tubing throughout the coning operation 9 Continue the operation until the feed nut bottoms on the housing Turn the cutter handle several more rotations to face off the end of the cone 10 Retract the cutter blade loosen the...

Page 34: ...tion to break off and remove the chips 4 Apply cutting oil frequently and liberally throughout the cutting operation A medium weight cutting oil with high sulfur content is recommended 5 Continue threading until the proper thread length is reached see Table 2 8 Column L Remove the tool from the end of the tubing NOTE Clean the machining chips from the die and body of the tool before threading the ...

Page 35: ...ying the inside of the tube with a carrier fluid such as WD 40 before purging with air will help carry the burrs High pressure piping must be installed without torsional or bending stresses and proper supports and guides must be provided Torsional stress will cause premature component failure Pure Goop anti seize compound must be applied to the threads and contact surfaces of all stainless steel c...

Page 36: ...aded area of the tubing can cause premature failure at the back of the thread When tubing will be subjected to vibration rotation and movement anti vibration connections must be used The anti vibration collet gland transfers the stress to the unthreaded section of the tubing and the gripping action of the collet strengthens the entire assembly Figure 2 9 Anti Vibration Connections 1 Deburr the tub...

Page 37: ...around the pump for foreign objects and debris Remove all tools parts etc from the area 2 Check the hydraulic fluid level The hydraulic system is pre filled prior to shipping If the hydraulic fluid is low or empty due to leakage during transit the system must be filled Follow the instructions and specifications in Section 5 Recirculation System 3 Open the shutoff valves on the service connections ...

Page 38: ... cutting orifice and open the nozzle valve 9 Activate the control power and start the motor Run the machine in low pressure for approximately five minutes with the orifice removed to purge the system 10 Check for any leaks in the plumbing or around the high pressure cylinders If leaks are detected stop the machine and correct any problems 11 Observe the booster pressure gauge on the front of the m...

Page 39: ...operating conditions using a large inexpensive orifice Contamination can be released when the tubing expands under pressure Early orifice failures could be experienced if the piping is not adequately purged 2 10 Decommissioning All local regulations must be adhered to when the intensifier is decommissioned and taken out of service for any reason ...

Page 40: ...med each day If problems are detected they should be remedied before placing the machine in service Prior to startup inspect the area around the machine the high pressure piping and connections for indications of leaks Make sure there is no maintenance work in process Check the hydraulic oil level As the machine is started and water pressure increases listen for unusual sounds Check for water or o...

Page 41: ...be rated for 60 000 psi 4 137 bar Failure to use properly rated components may result in component failure equipment damage and personal injury Do not over torque fittings to stop leakage Ensure all components are clean free of burrs metal particles dirt and dust prior to assembly After servicing high pressure components the high pressure water system must be thoroughly flushed to remove any debri...

Page 42: ...mediately Press the EMERGENCY STOP button to turn the control power off and bleed off the high pressure water from the intensifier before lifting the cover Never service or maintain any high pressure component or loosen any high pressure fitting when it is pressurized Press the EMERGENCY STOP button to turn the control power off and bleed off the high pressure water from the intensifier before ser...

Page 43: ... Installation Tool Kit Pneumatic Valve 1 10079523 HP Plug 38 1 10078129 HP Gland 38 1 80082191 JL M Grease 15 milliliter pack 2 80079239 End Cap Wrench 1 80078249 Socket Wrench 38 1 20487868 Threadlocker 242 Adhesive 50 milliliter tube 1 20494983 Threadlocker Primer 1 3 4 ounce 1 05108832 Coning Tool Assembly 25 Hand 1 05108857 Coning Tool Assembly 38 Hand 1 05108840 Coning Tool Assembly 56 Hand 1...

Page 44: ...ection 10 Specifications for details regarding water quality standards 4 3 Operation Cutting water is introduced through the 1 2 inch NPT connection on the bulkhead of the machine and passes through the normally closed inlet water solenoid valve When the control power is turned on the solenoid valve opens and allows water to flow through the valve Figure 4 1 Low Pressure Water System Inlet cutting...

Page 45: ... be no greater than 30 psi 2 bar The water pressure range should remain between 90 120 psi 6 8 bar during operation Discharge pressure is monitored by a 60 psi pressure switch NOTE While the intensifier assembly reverses direction the boosted pressure will fluctuate slightly above and below the normal setting A temperature switch mounted on the outlet manifold monitors the discharge temperature To...

Page 46: ...strainer should also be cleaned The following procedure is used to replace the filter element and clean the strainer Figure 4 2 Filter Element 1 Turn the cutting water supply off 2 Press the red bleed valve on the filter head to release any pressure trapped inside the housing 3 Use a filter wrench to unscrew the housing and remove the old element 4 Install the new element Apply FML 2 grease to the...

Page 47: ... 90 psi 6 bar while the intensifier is shifting the relief valve on the booster pump should be adjusted Figure 4 4 Booster Pump 1 Turn the cutting water supply on 2 Start the machine and initiate normal shifting operation 3 Observe the discharge pressure from the booster pump If the pressure stays below 90 psi 6 bar continue with Step 4 4 Stop the intensifier and remove the acorn nut on the side o...

Page 48: ...ng and relief will fall down inside the pump If this occurs the pump must be removed and the parts must be reinstalled to avoid component damage 6 Replace the acorn nut resume normal operation and observe the booster discharge pressure Peak pressure should be in the range of 90 to 120 psi 6 to 8 bar If it is not repeat the adjustment procedure ...

Page 49: ...y monitored from a dual scale level temperature sight gauge on the side of the hydraulic oil reservoir Figure 5 1 Recirculation System Components Oil to Water The recirculation pump pulls oil from the reservoir and sends it to the heat exchanger The oil to water heat exchanger controls heat build up in the hydraulic oil The plate style design allows cooling water and oil to flow side by side throu...

Page 50: ...cooled 5 3 Operation Oil to Air Models The recirculation pump pulls oil from the hydraulic oil reservoir and sends it to the heat exchanger The oil to air heat exchanger controls heat build up in the hydraulic oil Oil temperature can be visually monitored from a dual scale level temperature sight gauge on the side of the reservoir Figure 5 2 Recirculation System Components Oil to Air The temperatu...

Page 51: ... components are detailed below NOTE Refer to Section 11 Parts List for a complete listing of replacement parts and part numbers Hydraulic Oil Maintenance The hydraulic oil should be replaced after 3 000 hours or one year of service whichever comes first The oil should be replaced sooner if a fluid sample indicates contamination that cannot be rectified by filtering An air breather and filter is lo...

Page 52: ...ance 2 Drain the oil reservoir by connecting the inlet hose from an oil transfer pump to the drain valve on the reservoir 3 Open the shut off valve on the drain and pump the used oil out to a container NOTE It is recommended that the empty reservoir be flushed with a few gallons of clean oil to remove settled debris from the bottom 4 Close the shut off valve and remove the inlet hose from the drai...

Page 53: ...e oil sight gauge on the reservoir to ensure proper fill level 8 Remove the hose from the case drain on the main hydraulic pump to make sure the pump case fills with oil With the hose removed head pressure from the reservoir will force oil into the pump case Oil in the pump case provides internal lubrication for the main hydraulic pump Failure to the fill the pump case with oil will allow air to b...

Page 54: ...eat this process six times before allowing the hydraulic pump to create pressure Oil Filter Maintenance If the filter element is not properly serviced and is allowed to fill with debris the oil will be forced through the relief valve bypassing the filter The bypass relief valve opens at 50 psi 3 4 bar The filter element must be replaced when the pressure gauge reading is 40 psi 2 8 bar or greater ...

Page 55: ...nt will be required during commissioning and with seasonal changes to the cooling water temperature Figure 5 6 Water Modulating Valve 1 Locate the adjusting knob a screwdriver slot on the top of the valve 2 Use a flat screwdriver and turn counter clockwise to compress the spring slowing water flow and increasing temperature Or turn clockwise to reduce spring tension increasing water flow and decre...

Page 56: ...tric motor drives three pumps mounted in tandem the main hydraulic pump the recirculation pump and the booster pump Hydraulic fluid from the reservoir is drawn into the inlet low pressure side of the hydraulic pump Oil delivered to the pump should be maintained at 110 115 F 43 46 C Hydraulic fluid then enters the bottom of the manifold through an internal anti rotation check valve After a shutdown...

Page 57: ...low pressure operation A light on the solenoid connector indicates low pressure operation A reference gauge on the front of the machine displays hydraulic pressure to the intensifiers When the intensifier shifts it is normal for the pressure to quickly fall and then rise again The 4 way directional control valve directs pressurized oil to one end the hydraulic cylinder and returns fluid to the res...

Page 58: ...lockwise 290 psi 20 bar 1 500 psi 103 bar Figure 6 2 High Pressure Control Valve 1 Check the operating pressure to determine if adjustment is necessary 2 If high pressure adjustment is required loosen the locking nut on the high pressure control valve by turning counter clockwise 3 Turn the knob on the control valve clockwise to increase operating pressure Turn the knob counter clockwise to decrea...

Page 59: ...hydraulic fluid to the system The compensators can become blocked with debris resulting in loss of pump control Figure 6 4 Hydraulic Compensator Components Severe injury can result if the machine is not properly locked out Observe electrical Lockout Tagout procedures before performing maintenance on the system components Ensure all pressure is relieved or blocked from the hydraulic and high pressu...

Page 60: ...ly dry with air 8 Check and clean the small internal passages in the spools 9 Check and clean the orifices in both spools 10 Assemble in the reverse order ensuring that the screw slot on the orifice is aligned with the long axis of the body When the compensators are removed the machine loses adjustment The compensators must be reset before operation can begin 11 Start the machine and select the lo...

Page 61: ...c reference gauge reads 3 000 psi 207 bar 17 Select low pressure operating mode and turn the adjusting screw on the low limit compensator clockwise until the reference gauge reads 290 psi 20 bar Lock the adjustment screw in place 18 Select high pressure operating mode and turn the knob on the high pressure control valve counter clockwise until the reference gauge reads 2 000 psi 138 bar 19 Open th...

Page 62: ... for either wye delta or across the line starting 7 2 Sensors and Solenoids Sensors monitor operating conditions and electronically operated solenoids provide basic intensifier shift control The cables connected to these sensors and solenoids are bundled into a wiring harness Table 7 1 lists the shutdown settings Table 7 1 Shutdown Settings Label Sensor Shutdown Setting 3S2 3 Low hydraulic oil lev...

Page 63: ...Filter Assembly 2 The 30 psi pressure switch mounted on the inlet manifold monitors the inlet cutting water to protect the booster pump from damage due to insufficient water supply pressure 3 A temperature switch monitors the temperature of the cutting water from the booster pump The temperature switch prevents booster pump overheating due to lack of water long deadhead conditions or a blocked ori...

Page 64: ...l valve shifts the hydraulics back and forth to the intensifier A shift valve directs pressurized oil to one end of the hydraulic cylinder and returns fluid to the reservoir from the opposite end causing the intensifier to stroke The movement is controlled hydraulically by a pilot valve that is electronically operated by two solenoids As power is directed from one solenoid to the other LEDs are al...

Page 65: ...tivated The proximity switches are magnetically activated by the presence of the metallic surface of the piston When the switch is activated it sends a signal to the PLC to change the flow of the directional control valve and reverse direction High Pressure Safety Dump Valve 10 When control power is removed the safety dump valve releases the stored pressure in the intensifier and high pressure del...

Page 66: ... Switch 1 Turn the machine off and observe the appropriate Lockout Tagout procedures Severe injury can result if the machine is not properly locked out Observe electrical Lockout Tagout procedures before performing maintenance on the system components Ensure all pressure is relieved or blocked from the hydraulic and high pressure circuits before performing maintenance 2 Remove the electrical cable...

Page 67: ...em 20479287 1 2009 Rev 0 7 6 Ensure that the proximity switch is properly installed and secured prior to starting the machine Failure to tighten the two hold down screws on each switch will result in the spray of hydraulic oil ...

Page 68: ...components include a double ended hydraulic cylinder reciprocating piston assembly high pressure cylinder assemblies attached to each end of the hydraulic cylinder two plungers sealing heads and hard seal end caps one liter capacity attenuator and a safety dump valve Sophisticated check valves and seal assemblies ensure hydraulic oil and the low pressure and high pressure water travel in the appro...

Page 69: ... plunger extends to create high pressure water the inlet valve closes to seal the inlet passage and the discharge check valve opens to allow the high pressure water to exit the cylinder As the plunger retracts the discharge check valve closes The intensifier is a reciprocating pump As the piston and plungers move from one side to the other high pressure water exits one side of the intensifier as l...

Page 70: ...ter System 20479291 2 2012 Rev 04 8 3 8 3 System Components The following figures illustrate the individual high pressure water system components Figure 8 3 High Pressure Cylinder Assembly Figure 8 4 Hydraulic Cylinder Assembly ...

Page 71: ... to the intensifier and bleeds high pressure water through the dump valve Improper assembly can lead to the premature failure of components Maintenance procedures must be followed carefully components must be properly cleaned prior to assembly and tightened to the correct torque specifications Some high pressure components are not serviceable at the customer level others require precise refinishin...

Page 72: ... Nm Crossing Pattern 3rd Stage 32 35 ft lbs 43 47 Nm Crossing Pattern 4th Stage 32 35 ft lbs 43 47 Nm Clockwise Pattern From Bolt 1 Socket Wrench Size 3 8 inch 6 Bolt Crossing Pattern Note Crossing Pattern 1 2 3 4 5 6 or 1 2 3 4 5 6 7 8 Note A maximum torque of 38 ft lbs 51 Nm is etched on the hard seal end cap This represents the maximum allowable torque not the recommended torque Hydraulic Cylin...

Page 73: ...ex Key M8 Sealing Head Discharge Gland Nut 130 ft lbs 176 Nm Poppet Retainer 30 in lbs 3 4 Nm 3 Port Pneumatic Valve HP Adapter 25 ft lbs 34 Nm 1 4 inch Outlet to Drain 25 ft lbs 34 Nm Pneumatic Actuator 5 ft lbs 7 Nm 3 8 inch HP Gland Nut 50 ft lbs 68 Nm High Pressure Fittings 1 4 inch HP Gland Nut 25 ft lbs 34 Nm 3 8 inch HP Gland Nut 50 ft lbs 68 Nm 9 16 inch HP Gland Nut 110 ft lbs 149 Nm ...

Page 74: ...ated in Figure 8 6 Specialized Maintenance Tools and part numbers are provided in Table 8 2 Figure 8 6 Specialized Maintenance Tools Table 8 2 Specialized Maintenance Tools High Pressure Water System Part Number Plunger Removal Tool 20477460 Plug 10079523 3 8 Gland Fitting 10078129 3 8 Seal Removal Tool 10148674 End Cap Wrench 80079239 6x 8x Cylinder Wrench 05066139 Seal Removal Tool Stand 8007833...

Page 75: ... on the hard seal end cap 4 When the required maintenance has been completed and the components reassembled connect the low pressure water piping to the inlet water port on the hard seal end cap 5 Apply Pure Goop to the threads on the high pressure gland fitting Before installing the high pressure fitting ensure proper collar position 1 1 2 to 2 1 2 threads should be exposed Install and tighten th...

Page 76: ...ng Ensure all pressure is relieved or blocked from the hydraulic and high pressure circuits before proceeding 2 Disconnect the high and low pressure water piping following the procedure High and Low Pressure Water Piping Due to the weight of the cylinder assembly adequate support must be provided to prevent damage to the plunger or seals during removal and installation See Figure 8 7 Specialized M...

Page 77: ... and that the threads have been sanded and dressed if galling was encountered during removal 2 Verify that the high pressure seal assembly packing follower and cylinder liner are correctly installed Align the cylinder assembly with the plunger and the hydraulic cylinder head using the cradle tool to support the weight Carefully push and lift the assembly into position until the threads are ready t...

Page 78: ...up will cause it to appear as a surface flaw Grooves or ridges are typically seal debris buildup rather than marks on the inside diameter wall of the cylinder 2 Polish the inside diameter of the cylinder where the seal will locate with 600 grit wet dry sandpaper Hold the sandpaper on the end of your finger and move in a cylindrical wiping motion Polish in a circumferential motion only Do not polis...

Page 79: ...the high pressure cylinder and press the sealing head into the cylinder by hand 3 Apply JL M grease to the full length of the threads and to the ends of the jackbolts Apply JL M grease to the internal threads in the hard seal end cap Install the jackbolts ensuring they are slightly less than flush with the inner face of the end cap Make sure the JL M lube is well mixed and not dried up due to age ...

Page 80: ...he cylinder The inlet and discharge check valves in the sealing head ensure the low pressure and high pressure water only travels in the appropriate direction Figure 8 9 Sealing Head High Pressure Discharge Check Valve The high pressure discharge check valves should be serviced on a regular preventive maintenance schedule Service is recommended every 1 500 hours The discharge check valve can be se...

Page 81: ...d discharge poppet should be replaced as a set If one component requires replacement replace all components Figure 8 10 High Pressure Discharge Check Valve 7 Apply a thin film of Pure Goop to the face of the seat opposite the discharge poppet and install the seat into the sealing head If the existing seat is reused install the seat with the new surface facing the poppet 8 Install the poppet pin an...

Page 82: ... contact surface and on the inlet poppet valve contact surface If defects are detected the surfaces must be refinished See the procedure Sealing Head Maintenance 3 Place the inlet poppet in the hole in the poppet retainer as shown below Position the inlet poppet and retainer on the sealing head placing the dowel pin in the appropriate hole in the sealing head Figure 8 12 Inlet Check Valve Installa...

Page 83: ...dry sandpaper using a radial motion It will not be possible to fully remove the main sealing marks 2 Inspect the inlet poppet valve sealing surface for pits scratches or jetting erosion If necessary refinish the surface Place a piece of 1 4 1 2 thick plate glass not window glass on a sturdy table to provide an absolutely flat surface Place a piece of 400 grit wet dry sandpaper on the glass Use eve...

Page 84: ...ed from the hydraulic and high pressure circuits before proceeding 2 Disconnect the high and low pressure water piping following the procedure High and Low Pressure Water Piping 3 Remove the high pressure cylinder assembly following the procedure High Pressure Cylinder Assembly Removal Figure 8 14 High Pressure Seal Removal 4 Apply Pure Goop to the threads on the high pressure plug and gland fitti...

Page 85: ... to detect any dullness streaks pits or other defects Run a fingernail perpendicular to the direction of the suspected flaws to determine the severity of defects Depending on the seal life achieved with the removed seal assembly make a judgment regarding plunger and or cylinder replacement If seal debris is present on the plunger polish with 600 grit wet dry sandpaper using a radial motion 11 Ligh...

Page 86: ...er Assembly Removal 5 Use a flat screwdriver to remove the retaining ring from the hydraulic cylinder head 6 Remove the bushing retainer flange and clean the surfaces weep holes and grooves Check the retainer flange for cracks 7 Replace the proximity switch by positioning the o ring spacer and the switch Apply JL M grease to the threads on the socket head screws and tighten following the torque sp...

Page 87: ...ase the plunger Clean the plunger and the ID of the collet with alcohol or a similar solvent Partially thread the collet into the plunger removal tool and slide the removal tool over the plunger with the lobed end toward the plunger button Note the orientation of the retainer pins on the plunger button Align the lobes on the tool with the retainer pins as shown below Tighten the collet and rotate ...

Page 88: ...ger removal tool over the plunger with the lobed end toward the plunger button to help center the plunger in the hydraulic cylinder head Position the plunger in the button socket of the piston and force the plunger into place by hand Use a flashlight to verify that all six pins are equally extended to grip the plunger button Hydraulic Cartridge Seal Installation Seals in the hydraulic cartridge ca...

Page 89: ...he seal installation tool to install the u cup seals See Figure 8 23 Pneumatic Valve Seal Tools 6 Verify that the u cup o rings are properly positioned after installation 7 When the seal components are properly installed apply FML 2 grease to the exposed surfaces of the seals and slide the hydraulic cartridge seal over the plunger into the cavity of the hydraulic cylinder head 8 Thoroughly clean t...

Page 90: ...etween the piston and the inside diameter of the hydraulic cylinder On each end of the piston six retainer pins hold the plunger in position The plunger retainer pins are held in place by a flat snap ring Two internal check valves vent unwanted hydraulic pressure from one side of the piston to the other preventing pressure from building behind the plunger button Figure 8 19 Hydraulic Piston Compon...

Page 91: ...e Cylinder Assembly Removal Figure 8 20 Hydraulic Piston Removal 4 Remove both of the proximity switches to prevent interference and to allow the hydraulic oil to drain back to the reservoir minimizing oil spillage It will take approximately five minutes for the oil to drain 5 Remove the retaining ring bushing retainer flange and the hydraulic cartridge seal from both hydraulic cylinder heads It i...

Page 92: ...ists of an inner and an outer seal ring Apply FML 2 grease to both rings Use the smooth dull edged blade to install the inner ring ensuring the ring is not twisted after installation Slide the outer seal ring over the metal edges and ease it into position over the inner ring Figure 8 21 Hydraulic Piston Plunger Button Sockets Seals and Retainer Pins 1 Remove the flat snap rings and plunger retaine...

Page 93: ...lves unless a problem is suspected If the check valves or the internal passages in the piston require service plunger button seal and pin servicing is also recommended See Figure 8 21 Hydraulic Piston 1 Loosen the set screw and remove the check valves and o rings Clean the internal passages 2 Apply FML 2 grease to a new o ring and install the new o ring in the check valve passage Use a blunt penci...

Page 94: ...Apply JL M grease to the threads on the socket head screws Install the screws in each hydraulic cylinder head and tighten following the torque specifications in Table 8 1 7 Replace the hydraulic cartridge seal bushing retainer flange and retaining ring in both hydraulic cylinder heads 8 Replace the proximity switches by positioning the o ring spacers and the switches Apply JL M grease to the threa...

Page 95: ...whenever the hydraulic cylinder heads are removed Excessive grooving is indicative of piston seal wear 8 13 High Pressure Attenuator The high pressure attenuator is not serviceable at the customer level KMT Waterjet Systems tests the seals in the attenuator at pressures exceeding normal operating pressure making disassembly difficult If the attenuator develops a high pressure water leak it should ...

Page 96: ...nal injury Figure 8 23 Pneumatic Valve Seal Tools illustrates the special tools recommended for this procedure Figure 8 23 Pneumatic Valve Seal Tools Pneumatic Control Valve For reliable operation the valve seat seal assembly brass backup ring and stem shall always be replaced at the same time The SST backup ring can be reused Before proceeding disconnect and lockout the main power supply and the ...

Page 97: ... 2 Remove the air supply hose and the electrical connection to the solenoid valve Figure 8 24 High Pressure Dump Valve 3 Loosen and remove the high pressure gland connections and the drain connection 4 Remove the valve and actuator assembly from the machine Figure 8 25 Dump Valve Components ...

Page 98: ...tool into the threads of the valve body Tighten finger tight only See Figure 8 26 Valve Seal Installation 13 Lubricate the new seal and o ring with FML 2 food grade grease Insert the seal o ring and bronze wedge ring into the seal installation tool inserting the o ring end of the seal first so the tapered end of the seal wedge ring end faces the actuator The tapered end of the seal must face the a...

Page 99: ...pin clockwise to seat it Hand tighten only 5 ft lbs 7 Nm 20 Apply Pure Goop anti seize compound to all surfaces except the ID of a new valve seat Install the seat into the valve body inserting the small OD first 21 Apply anti seize compound to the threads on the high pressure adapter Install the adapter and torque to 25 ft lbs 34 Nm 22 Replace the 1 4 inch drain gland nut and collar and torque to ...

Page 100: ... cylinder Do not install the pneumatic cylinder in a vise to remove the cylinder head This may distort the body and seize the piston preventing proper operation 2 Remove the o ring on the cylinder head Apply FML 2 grease to a new o ring and install 3 Remove the two o rings on the piston Apply FML 2 grease to two new o rings and install 4 Install the piston in the pneumatic cylinder Apply anti seiz...

Page 101: ...led hydraulic cartridge seal Replace the cartridge seal If the leak persists check the plunger for linear scratches or scoring Water leaking from the weep hole on the hydraulic cylinder head flange Failed high pressure seal assembly Replace the high pressure seal assembly Damaged plunger Check the plunger for longitudinal scratches or flaws If detected replace the plunger or return to KMT for eval...

Page 102: ...ue on gland nut Tighten the gland nut to the proper torque specification Erosion or scratches on the contact surface of the sealing head or on the gland nut where the seat makes contact Polish the surfaces following the procedure Sealing Head Maintenance Water leaking from the weep hole in the gland nut High pressure piping gland nut is not tight and is not sealing properly Tighten the gland nut t...

Page 103: ...k for scratches or grooves on the cone seal surface If detected polish to remove following the procedure High Pressure Cylinder Maintenance External crack in sealing head Replace the sealing head Damaged sealing head Check for scratches or grooves on the coned surface of the sealing head If detected polish the surface following the procedure Sealing Head Maintenance Improper torque on jackbolts Re...

Page 104: ... high pressure cylinder components 11 Low cutting water supply pressure 12 Low cutting water pressure 13 Hydraulic oil leaking from the weep hole in the hydraulic cylinder head 14 Water leaking from the weep hole on the hydraulic cylinder head flange 15 Water leaking from the weep hole in the sealing head 16 Water leaking from the weep hole in the sealing head gland nut 17 Water leaking from the w...

Page 105: ...1 S50 Troubleshooting Guide Malfunction Indication Comments 1 High oil temperature Oil to Water Models Cooling water flow is restricted Check cooling water source for proper temperature and flow rate Water modulating valve is stuck open or closed Replace the valve Scale build up in the heat exchanger has restricted the flow The heat exchanger will need to be flushed or replaced Oil to Air Models A...

Page 106: ...Check the coils on the directional valve with a volt meter to verify if they are good or bad 5 No hydraulic oil pressure The high and low limit compensators on the hydraulic pump are blocked with debris and are not controlling the swashplate Disassemble the compensators clean and inspect the components following the maintenance procedure in Section 6 Hydraulic System Incorrect motor rotation Check...

Page 107: ...ling head to cylinder sealing surfaces Hydraulic control malfunction Check the operation of the hydraulic relief valve Verify that the directional control valve is shifting properly Check the operation of the proximity switches 10 Hot surfaces on the high pressure cylinder components Leaking discharge check valve Inspect the condition of the seat poppet valve spring poppet pin and sealing head sur...

Page 108: ...ent if necessary Trapped air Bleed the air from the cutting water plumbing 12 Low cutting water pressure Low hydraulic pressure setting If operating in low pressure switch to high pressure operation and check the hydraulic pressure setting Clean the high pressure adjustment valve Clean the compensators on the hydraulic pump 13 Hydraulic oil leaking from the weep hole in the hydraulic cylinder head...

Page 109: ...o KMT Waterjet for evaluation and rework Seal material buildup on plunger Polish the plunger surface following the procedure Plunger Maintenance detailed in Section 8 High Pressure Water System Damaged high pressure cylinder Check for scratches grooves or material buildup on the inside diameter of the cylinder If detected polish the bore following the procedure High Pressure Cylinder Maintenance d...

Page 110: ... head body can become extremely hot Erosion or scratches on the contact surface of the sealing head or on the gland nut where the seat makes contact Polish the surfaces following the procedure Sealing Head Maintenance detailed in Section 8 High Pressure Water System 16 Water leaking from the weep hole in the sealing head gland nut High pressure piping gland nut is not tight and is not sealing prop...

Page 111: ...or scratches or grooves on the coned surface of the sealing head If detected polish the surface following the procedure Sealing Head Maintenance detailed in Section 8 High Pressure Water System Improper torque on jackbolts Re torque the jackbolts to the proper torque specification 18 High boosted water temperature Orifice is blocked with debris Long deadhead condition Insufficient water supply Boo...

Page 112: ... be adjusted to 120 psi 8 bar when deadheaded 21 Inlet water flow is poor and the filter housing is not filling completely Pipe sizing for inlet cutting water should be checked for pressure and flow Cutting water supply will be lacking capacity or flow 22 Water is leaking around the bleed valve on the filter head O ring that closes the passage has deteriorated A small o ring under the valve can de...

Page 113: ...Indoors Air borne dust contaminants Minimal Ambient temperature Minimum storage 36 F 2 C Minimum operating 40 F 5 C Maximum operating 104 F 40 C Maximum relative humidity at maximum operating temperature 95 Note When the relative humidity is above 50 the oil in the reservoir should be checked frequently for water content Equipment Dimensions and Weights Length Width Height Weight 85 37 2 168 mm 39...

Page 114: ...less than 1 scf m The following table provides specifications for each ISO air quality classification KMT recommends adherence to Quality Class 4 Table 10 2 ISO Air Quality Classifications ISO Quality Class Maximum Particle Size microns Maximum Pressure Dew Point water 100 psi Maximum Oil Content Mg m3 1 0 1 94 F 60 C 0 01 2 1 40 F 40 C 0 1 3 5 4 F 20 C 1 4 15 38 F 3 C 5 5 40 45 F 7 C 25 6 50 F 10...

Page 115: ...2 C Minimum inlet cooling water pressure oil to water models 35 psi 2 4 bar Maximum inlet cooling water pressure oil to water models 100 psi 6 9 bar Oil filtration rating Beta filtration rating Β7 1000 Fluid cleanliness rating ISO fluid cleanliness rating 17 14 Nominal recirculation pressure 30 psi 2 bar Recommended oil type General service Mobil DTE 26 Grade 68 Conoco Hydroclear TM multi purpose ...

Page 116: ...pecially calcium silica and chlorides will affect high pressure component life Table 10 3 Water Quality Standards Constituent mg l Minimum Requirement Better Best Alkalinity 50 25 10 Calcium 25 5 0 5 Chloride 100 15 1 Free Chlorine 1 1 0 05 Iron 0 2 0 1 0 01 Magnesium as Mg 0 5 0 1 0 1 Manganese as Mn 0 1 0 1 0 1 Nitrate 25 25 10 Silica 15 10 1 Sodium 50 10 1 Sulfate 25 25 1 TDS 200 100 35 Total H...

Page 117: ...dissolved makes water hard contributes to the formation of scale Manganese as Mn Mn Discolors water or precipitation source of scale and erosion Nitrate NO3 Adds to solid content effect is not generally significant industrially Silica SiO2 Causes scale Sodium Na Found naturally introduced to water in the ion exchange water softening process Sulfate SO4 Adds to solid content combines with calcium t...

Page 118: ...66 100 415 3 50 50 64 100 480 3 60 50 56 80 575 3 60 50 47 80 10 5 Hydraulic and High Pressure Water System Specifications Hydraulic System Maximum operating pressure 3 000 psi 207 bar Main system relief valve 3 407 psi 235 bar High Pressure Water System Maximum flow rate at given deadhead pressure 55 000 psi 3 792 bar 0 95 gpm 3 6 L min 60 000 psi 4 137 bar 0 86 gpm 3 3 L min Plunger diameter 0 8...

Page 119: ...mum Deadhead Pressure Maximum Single Orifice Diameter at full pressure HP Kw 50 37 50Hz 55 000 psi 3 792 bar 0 014 inch 0 36 mm 60Hz 60 000 psi 4 137 bar 0 013 inch 0 33 mm Table 10 6 Horsepower Requirements Orifice Size inches mm 45 000 psi 3 103 bar 50 000 psi 3 447 bar 55 000 psi 3 792 bar 60 000 psi 4 137 bar 0 003 0 076 1 7 2 0 2 3 2 6 0 004 0 102 3 0 3 5 4 0 4 6 0 005 0 127 4 6 5 4 6 2 7 1 0...

Page 120: ...ted torque wrench Inconsistencies in wrench settings lubrication and technique may not produce a leak free seal If leakage occurs the torque can be increased to seal the components However do not exceed the recommended torque value by more than 15 percent If leakage persists there is a component problem Excessive torque can cause component damage or failure resulting in potential hazards to equipm...

Page 121: ...ch Socket Head Screws 2 M6 each Torque 140 160 in lbs 16 18 Nm Hex Key M5 Sealing Head Discharge Gland 130 ft lbs 176 Nm Poppet Retainer Screw 30 in lbs 3 4 Nm Pneumatic Control Valve HP Adapter 25 ft lbs 34 Nm 1 4 inch Outlet to Drain 25 ft lbs 34 Nm Pneumatic Actuator 5 ft lbs 7 Nm 3 8 inch HP Gland 50 ft lbs 68 Nm High Pressure Fittings 1 4 inch Gland Nut 25 ft lb 34 Nm 3 8 inch Gland Nut 50 ft...

Page 122: ...companying figures Use the following information to contact the Customer Service Department at KMT Waterjet Systems USA Europe Customer Service Department KMT Waterjet Systems PO Box 231 635 West 12th Street Baxter Springs KS 66713 0231 USA Spare Parts Manager KMT Waterjet Systems GmbH Wasserstrahl Schneidetechnik Auf der Laukert 11 D 61231 Bad Nauheim Germany Phone Fax Email 800 826 9274 620 856 ...

Page 123: ...eumatic Valve Actuator Assembly 20427739 11 29 11 4 Sealing Head Assembly 20481005 11 8 11 16 Low Pressure Water Filter Assembly 80087976 11 31 11 5 Hydraulic Piston Assembly 05132253 11 9 11 17 Heat Exchanger Kit Oil to Water 20478939 11 33 11 6 High Pressure Piping 72103660 11 11 11 18 Heat Exchanger Kit Oil to Air 20478694 11 35 11 7 Hydraulic Power Package 20479025 11 13 11 8 Motor Pump Assemb...

Page 124: ...er Assembly 1 2 20478862 Electrical Assembly 1 3 20478939 Heat Exchanger Kit Oil to Water 1 20478694 Heat Exchanger Kit Oil to Air 4 20478935 Decal Package 1 5 20478821 Bulkhead Pipe Assembly 1 6 20479144 20478772 Frame Assembly 1 7 20477002 Reservoir Assembly 1 8 20478858 Hydraulic Hose Assembly 1 9 20479025 Hydraulic Power Package 1 10 80070931 Nameplate 1 ...

Page 125: ...Section 11 Parts List 20479307 2 2012 Rev 04 11 4 Figure 11 1 Streamline S50 Intensifier Unit ...

Page 126: ...ad Screw M14 x 60 16 5 20422243 HP Seal Assembly 2 18 05127584 Proximity Switch 2 7 80073646 HP Cylinder Nut 2 19 10183572 Socket Head Screw M6 x 1 0 x 22MM 4 8 05130091 Hydraulic Cartridge Seal Assembly 2 20 05132253 Piston Assembly 1 9 05007786 Bushing Retainer Flange 2 21 20478698 Support Intensifier 2 10 20497767 Liner HP Cylinder 2 22 05050323 Socket Head Screw M10 x 1 50 x 90MM 8 11 10074920...

Page 127: ...Section 11 Parts List 20479307 2 2012 Rev 04 11 6 Figure 11 2 Intensifier Assembly ...

Page 128: ...ty 1 05130109 Seal Bushing 1 7 05129515 Backup Ring 1 127 x 0 891 1 2 05015060 Packing Ring W O Ring 2 8 05027255 Packing Seal U Cup W O Ring 1 3 10193522 O Ring 1 19 x 1 38 x 09 1 4 05050760 Backup Ring 1 188 x 1 375 1 80084759 Rebuild Kit 5 05129481 O Ring 1 0 x 1 13 x 06 1 Includes Items 2 8 6 05013024 O Ring 1 25 x 1 38 x 06 1 Figure 11 3 Hydraulic Cartridge Seal ...

Page 129: ...ription Quantity 1 20481009 Sealing Head 1 7 05147863 Compression Spring 1 2 20453619 Inlet Poppet Valve 1 8 20474391 Poppet Retainer 1 3 05116777 Gland 1 9 05116751 Poppet Pin 1 4 05112768 Seat 1 5 05116561 Discharge Poppet Valve 1 20489495 Rebuild Kit 6 20474395 Poppet Retainer Screw 1 Includes items 2 4 5 6 7 and 9 Figure 11 4 Sealing Head Assembly ...

Page 130: ... 2 05074380 Plunger Retainer Pin Clevis 25 12 3 05049887 Set Screw Socket 3 8 16 x 3 8 2 4 10148757 Check Valve 2 5 49877509 Adhesive Thread Locker 6 05088364 Flat Snap Ring 032 x 375 x 2 010 2 7 05049994 Backup Ring 1 50 x 1 25 2 8 05087713 O Ring 1 25 x 1 50 x 13 2 9 05117965 Seal Assembly 1 10 05117940 Bearing Ring 2 05115951 Rebuild Kit Includes Items 4 6 7 8 9 and 10 ...

Page 131: ...Section 11 Parts List 20479307 2 2012 Rev 04 11 10 Figure 11 5 Hydraulic Piston Assembly ...

Page 132: ...8715 HP Collar 38 4 16 72104477 Clamp Attenuator 2 5 10078129 HP Gland 38 4 17 10094704 HP Tube 38 x 3 0 1 6 10078590 Tee HP 38 1 18 10083897 Ferrule Hose 25 8 7 05127519 HP Tube Bent 38 1 19 10186153 Conduit Extra Flexible 38 221 0 8 95413696 Lock Washer 50 4 20 10078459 HP Gland 25 1 9 95229852 Socket Head Screw 1 2 13 x 1 1 4 4 21 10078426 HP Collar 25 1 10 72103642 HP Tube Bent 38 1 22 1007953...

Page 133: ...Section 11 Parts List 20479307 2 2012 Rev 04 11 12 Figure 11 6 High Pressure Piping ...

Page 134: ...95572897 Hex Head Screw 1 4 20 x 5 8 3 13 95055059 Socket Head Screw 1 2 13 x 2 1 2 6 4 95838314 Lock Washer 25 3 14 95688750 Lock Washer 6 5 49887094 Vane Pump 1 15 10091510 Decal Arrow 1 6 05071717 Relief Valve 1 16 10079036 Hose Barb 50 x 38 2 7 10092302 Shaft Coupling 1 18 20432331 Socket Head Screw M16 x 2 4 8 10116952 Cap plug 2 19 49833072 Lock Washer 63 4 9 95750394 Lock Washer 38 2 20 101...

Page 135: ...Section 11 Parts List 20479307 2 2012 Rev 04 11 14 Figure 11 7 Hydraulic Power Package ...

Page 136: ...6490 Electric Motor 50 HP 1 16 10074953 O Ring 1 50 x 1 75 x 13 1 5 80076482 Flange Motor Pump Adapter 1 17 05089792 Flat Washer 44 12 6 05045505 Piston Pump 3000 psi 1 18 95897294 Hex Head Screw 5 8 11 x 1 1 2 4 7 05037593 Socket Head Screw M10 x 1 50 x 25 mm 2 19 95688719 Lock Washer 63 4 8 10069714 Flat Washer 38 2 20 49835721 Hex Head Screw 5 8 11 x 2 25 2 9 05071766 Manifold Assembly 1 21 800...

Page 137: ...Section 11 Parts List 20479307 2 2012 Rev 04 11 16 Figure 11 8 Motor Pump Assembly ...

Page 138: ... Number Description Quantity 1 05044144 Hydraulic Manifold 1 2 05071055 Plug ORB 75 1 3 05055017 Plug ORB 13 2 4 10185585 Solenoid Valve 24V DC 1 5 10187052 Relief Valve 25 3000 psi 1 6 10187060 Relief Valve 25 1500 psi 1 7 49889744 Retainer Cartridge Valve 1 8 49889736 Check Valve 1 9 49889769 Plug ORB 25 1 ...

Page 139: ...Section 11 Parts List 20479307 2 2012 Rev 04 11 18 Figure 11 9 Hydraulic Manifold Assembly ...

Page 140: ...18 Hose Radiator 2 0 10 0 15 10150688 Hose Assembly Hydraulic 25 x 24 0 1 5 05048780 Split Flange 2 0 1 16 20477869 Hose Assembly Hydraulic 1 0 x 19 0 1 6 05048806 Adapter Flange Hose 2 0 x 2 0 1 17 10133932 Adapter JIC Pipe 25 x 25 1 7 20468826 Hose Assembly Hydraulic 75 x 23 0 1 18 10190767 Hose Assembly Hydraulic 25 x 23 0 1 8 20438890 Hose Assembly Hydraulic 75 x 30 0 2 19 05142294 Pressure Ga...

Page 141: ...Section 11 Parts List 20479307 2 2012 Rev 04 11 20 Figure 11 10 Hydraulic Hose Connections ...

Page 142: ...B 50 1 5 05057542 Coupling ORB 75 x 75 1 15 10142644 Adapter JIC ORB 25 x 25 1 6 05049697 Filter Head Hydraulic 1 16 49876089 Adapter JIC ORB 25 x 25 1 7 05049689 Filter Element Hydraulic 1 17 95702619 Adapter JIC ORB 75 x 75 1 8 05071063 Tee JIC ORB 75 x 75 1 1 05092739 Air Breather 1 9 05069976 Cap JIC Swivel 1 19 05050026 Temperature Level Switch 1 10 05079371 Adapter BSPP JIC 75 x 75 1 20 8008...

Page 143: ...Section 11 Parts List 20479307 2 2012 Rev 04 11 22 Figure 11 11 Reservoir Assembly ...

Page 144: ...10078194 Coupling Bulkhead 1 50 x 50 3 24 05142062 Pressure Switch 60 psi 1 8 10073823 Tee 50 x 50 1 26 10118248 Adapter JIC Pipe 50 x 38 2 9 05011523 Elbow Pipe 50 x 50 1 27 20421272 Hose Push On 50 360 0 10 10079713 Hose Barb 50 2 28 61126172 Hose Push On 25 120 0 11 10127801 Pipe Nipple 50 x 3 0 3 29 20434619 Pressure Gauge 0 200 psi 2 12 49890239 Solenoid Valve 1 30 49830722 Adapter Hose Pipe ...

Page 145: ...Section 11 Parts List 20479307 2 2012 Rev 04 11 24 Figure 11 12 Bulkhead Pipe Assembly ...

Page 146: ...r M6 4 4 49892003 Hex Head Screw M6 x 1 x 16MM 4 5 20478931 Harness Sensor Solenoid 1 6 49874191 Hole Seal 50 1 7 10120921 Mount Cable Tie 12 8 10125920 Cable Tie 1 88 20 9 05044029 Adapter Block 1 10 95077012 Hex Head Screw 5 16 18 x 1 3 4 2 11 05043161 Terminal Block 1 12 95686721 Socket Head Screw 1 4 20 x 1 3 4 2 13 05062344 Lock Nut 1 4 20 2 14 10069755 Flat Washer 31 2 15 10159143 Ring Termi...

Page 147: ...Section 11 Parts List 20479307 2 2012 Rev 04 11 26 Figure 11 13 Electrical Assembly ...

Page 148: ...073492 Pan Head Screw 8 32 x 1 2 3 16 10189355 Hourmeter 1 5 05032362 End Anchor Terminal Block 2 17 05000724 Gasket Hourmeter 1 6 05046214 Terminal Block 1 18 05088356 Pan Head Screw 6 32 x 3 8 2 7 05113634 Terminal Block 16 19 10069888 Lock Washer 6 2 8 05112826 Jumper Terminal Block 2 20 10069946 Hex Nut 6 32 2 9 05032396 Marker Terminal Block 0 64 21 05016407 Wire 18 Blue 24 0 10 05117601 End ...

Page 149: ...Section 11 Parts List 20479307 2 2012 Rev 04 11 28 Figure 11 14 Junction Box ...

Page 150: ...ity 1 20427648 Valve Body 1 10189553 Actuator Assembly Normally Open 2 10178697 Valve Seat 1 7 BV401184 Pneumatic Cylinder 1 3 49830904 Adapter HP Water Valve 1 8 BV601184 Cylinder Head 1 4 20435636 Valve Stem 1 9 BV501184 Piston 1 5 10188233 Backup Ring Brass 1 10 10187250 Backup Ring SST 1 6 20428052 Seal Assembly 11 10074714 O Ring 2 44 x 2 63 x 09 1 12 10074565 O Ring 2 25 x 2 38 x 06 2 ...

Page 151: ...Section 11 Parts List 20479307 2 2012 Rev 04 11 30 Figure 11 15 Pneumatic Valve Actuator Assembly Normally Open ...

Page 152: ...pe Nipple 75 x 4 0 2 5 10119253 Elbow Pipe 50 x 50 1 6 20413848 Manifold 1 7 49833924 Manifold 1 9 49835804 Adapter Hose Pipe 50 x 50 2 10 72118339 Filter Housing Assembly 1 11 05135652 Check Valve 1 12 49833882 Adapter Hose ORB 50 x 50 3 13 95838314 Lock Washer 25 4 14 49834716 Filter Element 1 15 95391322 Flat Washer 25 4 16 10083384 U Bolt 75 2 Ref 1 05073630 Bracket Filter Mount ...

Page 153: ...Section 11 Parts List 20479307 2 2012 Rev 04 11 32 Figure 11 16 Low Pressure Water Filter Assembly ...

Page 154: ...91866 Water Modulating Valve 1 6 20421272 Hose Push On 50 72 0 7 49834302 Adapter Pipe Tube 50 x 50 1 8 49834310 Adapter Pipe Tube 50 x 50 1 9 10150472 Decal Cool In 1 10 10150480 Decal Cool Out 1 11 10091858 Well Bulb 1 12 05145958 Heat Exchanger 1 13 10070191 Hex Nut M8 4 14 95830766 Lock Washer 31 4 15 10079713 Hose Barb 50 2 16 05073150 Adapter JIC ORB 75 x 63 2 17 05060777 Elbow JIC 75 x 75 1...

Page 155: ...Section 11 Parts List 20479307 2 2012 Rev 04 11 34 Figure 11 17 Heat Exchanger Kit Oil to Water ...

Page 156: ...29 Socket Head Screw M10 x 1 50 x 25MM 4 5 20479033 Hose Assembly Hydraulic 75 x 41 0 1 6 20479042 Hose Assembly Hydraulic 1 0 x 23 0 1 7 05114962 Warning Decal 1 8 20472948 Temperature Switch 1 9 20454021 Cable 20 100 0 10 10170371 Connector Crimp Pin 18 3 11 49874217 Hole Seal 1 0 2 12 10078327 Bushing Pipe 75 x 50 1 13 10067205 Connector Cable 50 1 14 10083012 Lock Nut 50 1 15 10082857 Gasket A...

Page 157: ...Section 11 Parts List 20479307 2 2012 Rev 04 11 36 Figure 11 18 Heat Exchanger Kit Oil to Air ...

Page 158: ......

Page 159: ......

Page 160: ...None LD50 LC50 Not Available Routes of Entry Skin Contact Skin Absorption Eye Contact Inhalation Ingestion No No Yes Yes Yes 4 FIRST AID MEASURES If inhaled Overexposure If person is affected by fumes remove person to fresh air Seek medical attention After contact with skin Overexposure Wash thoroughly with soap and water If severe irritation develops seek medical attention After contact with eyes...

Page 161: ...protective equipment Eye and hand protection as needed Measures for protection of the environment None required Cleaning measures Use absorbent material and suitable cleaner Additional information None 7 HANDLING AND STORAGE Safety information None Information on protection from fire May decompose above 500 F 260 C to produce organo chlorine compounds organo fluorine compounds hydrogen fluoride an...

Page 162: ...m Avoid aluminum threaded connections where galling and seizure may initiate a reaction Reacts with amines liquid fluorine and liquid chlorine trifluoride Hazardous decomposition products See Sections 4 and 5 11 TOXICOLOGICAL INFORMATION Acute toxic properties None known Health effects See Sections 4 and 5 Additional health effects None known Sensitization Teratogenicity Reproductive Toxicity Muta...

Page 163: ...ent US Canadian regulation listings SARA 313 NO TSCA YES Canada s Controlled Products NO EC Relevant risk None EC Relevant safety S 37 39 Wear suitable gloves and eye face protection S 20 When using do not eat or drink Additional information Consult country codes for specific requirements 16 OTHER INFORMATION Further information contact Your Swagelok Distributor or the contacts listed in Section 1...

Page 164: ...t Contact with eyes will cause irritation Ingestion Not expected to be harmful by ingestion Existing conditions aggravated by exposure Eye skin and respiratory disorders See Section 11 for additional toxicological information 1 of 5 Loctite R 222 Threadlocker Low Strength Issue date 12 13 2004 Item No 21464 Material Safety Data Sheet Product Use Sealant Region Canada Revision Date 12 10 2004 Compa...

Page 165: ...rritating organic vapors Sensitivity to mechanical impact Not available Sensitivity to static discharge Not available 6 ACCIDENTAL RELEASE MEASURES Environmental precautions Prevent product from entering drains or open waters Clean up methods Soak up with inert absorbent Store in a partly filled closed container until disposal 7 HANDLING AND STORAGE Handling Avoid contact with eyes skin and clothi...

Page 166: ...products Oxides of carbon Oxides of sulfur Oxides of nitrogen Irritating organic vapors Incompatability Strong oxidizers Conditions to avoid See Handling and Storage Section 7 and Incompatabilty Section 10 11 TOXICOLOGICAL INFORMATION Product toxicity data Acute oral LD50 greater than 10 000 mg kg rat Acute dermal LD50 greater than 5000 mg kg rabbit Toxicologically synergistic products Not availab...

Page 167: ...d class or division None Identification number None Packing group None Marine pollutant None 4 of 5 No No No Cumene hydroperoxide 80 15 9 Inhalation LC50 Mouse 200 ppm Inhalation LC50 Rat 220 ppm Oral LD50 Rat 382 mg kg None No No No No Propylene glycol 57 55 6 Oral LD50 Rat 20 g kg Dermal LD50 Rabbit 20800 mg kg Oral LD50 Mouse 22 g kg Item No 21464 Product name Loctite R 222 Threadlocker Low Str...

Page 168: ...or information only and are believed to be reliable However Henkel Corporation does not assume responsibility for any results obtained by persons over whose methods Henkel Corporation has no control It is the user s responsibility to determine the suitability of Henkel s products or any production methods mentioned herein for a particular purpose and to adopt such precautions as may be advisable f...

Page 169: ... and Nitrogen Oxides Hazardous Decomposition Thermal decomposition may yield methacrylate monomers Handling Precautions Use good personal hygiene practices Clean contaminated clothing and protective equipment before reuse Storage Precautions Store in a cool dry location Keep container tightly closed when not in use and during transport Keep away from open sparks or flames SECTION 7 HEALTH HAZARDS ...

Page 170: ...This product has a low order of acute oral toxicity but minute amounts aspirated into the lungs during ingestion may cause mild to severe pulmonary injury Carcinogenicity NTP No IARC Monographs No OSHA Regulated No Section 4 Emergency and First Aid Procedures EYE CONTACT Flush with clear water for 15 minutes or until irritation subsides If irritation persists consult a physician SKIN CONTACT Remov...

Page 171: ...thod Assure conformity with applicable disposal regulations Dispose of absorbed material at an approved waste disposal facility or site SARA TITLE III Section 313 Status Zinc Compounds 6 Section 9 Special Protection Information Respiratory Protection Specify type Normally not needed Ventilation Local Exhaust Used to capture fumes and vapors Special N A Mechanical General Other N A Protective Glove...

Page 172: ...us Substance s or Complex Substance s SECTION 3 HAZARDS IDENTIFICATION This material is not considered to be hazardous according to regulatory guidelines see M SDS Section 15 POTENTIAL HEALTH EFFECTS Low order of toxicity Excessive exposure may result in eye skin or respiratory irritation High pressure injection under skin may cause serious damage NFPA Hazard ID Health 0 Flammability 1 Reactivity ...

Page 173: ...Streams of Water FIRE FIGHTING Fire Fighting Instructions Evacuate area Prevent runoff from fire control or dilution from entering streams sewers or drinking water supply Firefighters should use standard protective equipment and in enclosed spaces self contained breathing apparatus SCBA Use water spray to cool fire exposed surfaces and to protect personnel Unusual Fire Hazards Pressurized mists ma...

Page 174: ... liquid spill for later recovery and disposal Prevent entry into waterways sewers basements or confined areas SECTION 7 HANDLING AND STORAGE HANDLING Prevent small spills and leakage to avoid slip hazard Static Accumulator This material is a static accumulator STORAGE Do not store in open or unlabelled containers SECTION 8 EXPOSURE CONTROLS PERSONAL PROTECTION Exposure limits standards for materia...

Page 175: ... worn or damaged gloves The types of gloves to be considered for this material include No protection is ordinarily required under normal conditions of use Eye Protection If contact is likely safety glasses with side shields are recommended Skin and Body Protection Any specific clothing information provided is based on published literature or manufacturer data The types of clothing to be considered...

Page 176: ...eratures HAZARDOUS POLYMERIZATION Will not occur SECTION 11 TOXICOLOGICAL INFORMATION ACUTE TOXICITY Route of Exposure Conclusion Remarks Inhalation Toxicity Rat LC50 5000 mg m3 Minimally Toxic Based on assessment of the components Irritation No end point data Negligible hazard at ambient normal handling temperatures Based on assessment of the components Ingestion Toxicity Rat LD50 2000 mg kg Mini...

Page 177: ...mponent Expected to be inherently biodegradable BIOACCUMULATION POTENTIAL Base oil component Has the potential to bioaccumulate however metabolism or physical properties may reduce the bioconcentration or limit bioavailability SECTION 13 DISPOSAL CONSIDERATIONS Disposal recommendations based on material as supplied Disposal must be in accordance with current applicable laws and regulations and mat...

Page 178: ...rt LAND TDG Not Regulated for Land Transport SEA IMDG Not Regulated for Sea Transport according to IMDG Code AIR IATA Not Regulated for Air Transport SECTION 15 REGULATORY INFORMATION OSHA HAZARD COMMUNICATION STANDARD When used for its intended purposes this material is not classified as hazardous in accordance with OSHA 29 CFR 1910 1200 NATIONAL CHEMICAL INVENTORY LISTING PICCS TSCA EINECS IECSC...

Page 179: ...l to insure that this document is the most current available from ExxonMobil The information and recommendations are offered for the user s consideration and examination It is the user s responsibility to satisfy itself that the product is suitable for the intended use If buyer repackages this product it is the user s responsibility to insure proper health safety and other necessary information is...

Page 180: ...llect Medical Emergency 1 800 342 5119 or 1 281 293 5119 WEB SITE www conoco com 2 COMPOSITION INFORMATION ON INGREDIENTS COMPONENTS CAS NUMBER Highly refined base oils 64742 54 7 0 99 5 64742 01 4 0 99 5 Proprietary additives 5 If oil mist is generated exposure limits apply See Section 8 3 HAZARDS IDENTIFICATION EMERGENCY OVERVIEW APPEARANCE ODOR Clear and bright liquid mild petroleum hydrocarbon...

Page 181: ...ps and persists consult a physician If injected under the skin necrosis could occur See physician Eye Contact In case of contact immediately flush eyes with plenty of water for at least 15 minutes Call a physician Ingestion Material poses an aspiration hazard If swallowed do not induce vomiting Immediately give 2 glasses of water Never give anything by mouth to an unconscious person Call a physici...

Page 182: ...nt including respiratory protection 6 ACCIDENTAL RELEASE MEASURES Safeguards Personnel NOTE Review FIRE FIGHTING MEASURES and HANDLING PERSONNEL sections before proceeding with clean up Use appropriate PERSONAL PROTECTIVE EQUIPMENT during clean up Remove source of heat sparks and flame Initial Containment Dike spill Prevent material from entering sewers waterways or low areas Spill Clean Up Recove...

Page 183: ...posure and published respirator protection factors PROTECTIVE GLOVES Should be worn when the potential exists for prolonged or repeated skin contact NBR or neoprene recommended EYE PROTECTION Safety glasses with side shields OTHER PROTECTIVE EQUIPMENT Coveralls with long sleeves if splashing is probable Applicable Exposure Limits If oil mist is generated exposure limits apply PEL OSHA 5 mg m3 8 Hr...

Page 184: ...oxicological Information No specific aquatic data available for this product 13 DISPOSAL CONSIDERATIONS Waste Disposal Treatment storage transportation and disposal must be in accordance with applicable Federal State Provincial and Local regulations Do not flush to surface water or sanitary sewer system Container Disposal Empty drums should be completely drained properly bunged and promptly shippe...

Page 185: ...the following ingredient s which is considered hazardous if spilled into navigable waters and therefore reportable to the National Response Center 1 800 424 8802 Ingredient Petroleum Hydrocarbons Reportable Quantity Film or sheen upon or discoloration of any water surface State Regulations U S CALIFORNIA PROP 65 Ingredients subject to the Act None PENNSYLVANIA WORKER COMMUNITY RIGHT TO KNOW ACT In...

Page 186: ...Responsibility for MSDS DNA SHE Address Conoco Inc PO Box 2197 Houston TX 77252 Telephone 1 281 293 5550 Web Site www conoco com Indicates updated section End of MSDS KMT 20418732 ...

Page 187: ..._____________________ ______________________ SECTION 2 COMPONENT DATA _______________________ Components listed in this section may contribute to the potential hazards associated with exposure to the concentrate The product may contain additional non hazardous or trade secret components Mineral Oil Cas proprietary Percent 90 Exposure Limit ACGIH TLV 5 mg m3 as mist ACGIH STEL 10 mg m3 as mist OSHA...

Page 188: ...ST AID MEASURES ____________________ EYE CONTACT Upon direct eye contact hold eyelids open and flush with a steady gentle stream of water for at least 15 minutes If irritation is due to exposure to mist or vapors remove the individual to fresh air If irritation persists flush the eyes with clean water until the irritation subsides If symptoms persist contact a physician SKIN CONTACT Remove product...

Page 189: ...Section 8 of the MSDS for other PPE to be worn as conditions warrant ___________________________________________________________________________ ________________ SECTION 6 ACCIDENTAL RELEASE MEASURES ________________ CLEAN UP MEASURES Important As with any spill or leak before responding ensure that you are familiar with the potential hazards and recommendations of the MSDS Appropriate personal pr...

Page 190: ..._____________________________________________________ ___________ SECTION 8 EXPOSURE CONTROLS PERSONAL PROTECTION __________ PERSONAL PROTECTIVE EQUIPMENT Selection of personal protective equipment should be based upon the anticipated exposure and made in accordance with OSHA s Personal Protective Equipment Standard found in 29 CFR 1910 Subpart I The following information may be used to assist in ...

Page 191: ... professional may be consulted to confirm that the calculated exposure limits apply ___________________________________________________________________________ ______________ SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES _____________ Physical Appearance Water white Odor Mild petroleum Physical State Liquid Water Solubility Insoluble Specific Gravity 868 ______________________________________________...

Page 192: ...ty and persistence of this product has not been determined ___________________________________________________________________________ __________________ SECTION 13 DISPOSAL CONSIDERATIONS _________________ WASTE DISPOSAL Ensure that collection transport treatment and disposal of waste product containers and rinsate complies with all applicable laws and regulations Note that use mixture processing...

Page 193: ...424 8802 ___Component____________________________RQ____________ Toxic Substances Control Act The components of this product are listed on the TSCA Inventory Ozone Depleting Substances This product contains no ozone depleting substances as defined by the Clean Air Act Hazardous Air Pollutants Any components listed below are defined by the Federal EPA as hazardous air pollutants ___Component________...

Page 194: ...curate as of the last revision date This document does not create any express or implied product warranties Since conditions of use are beyond the control of Fuchs Lubricants Co all risks associated with product use are assumed by the user ___________________________________________________________________________ ...

Page 195: ... irritation Skin contact May cause allergic skin reaction May cause skin irritation Eye contact Contact with eyes will cause irritation Ingestion Not expected to be harmful by ingestion 1 of 5 Revision Date Contact Information Telephone 860 571 5100 Emergency telephone 860 571 5100 Internet www loctite com 04 12 2006 Product name 242 Threadlocker Issue date 04 12 2006 Item No 24231 Material Safety...

Page 196: ...ioxide Special fire fighting procedures None Unusual fire or explosion hazards None Hazardous combustion products Oxides of carbon Oxides of sulfur Oxides of nitrogen Irritating organic vapors 6 ACCIDENTAL RELEASE MEASURES Environmental precautions Prevent product from entering drains or open waters Clean up methods Soak up with inert absorbent Store in a partly filled closed container until dispo...

Page 197: ...Y AND REACTIVITY Stability Stable Hazardous polymerization Will not occur Hazardous decomposition products Oxides of carbon Oxides of sulfur Oxides of nitrogen Irritating organic vapors Incompatability Strong oxidizers Free radical initiators Strong reducing agents Alkalis Oxygen scavengers Other polymerization initiators Copper Iron Zinc Aluminum Rust Conditions to avoid See Handling and Storage ...

Page 198: ...Recommended method of disposal Dispose of according to Federal State and local governmental regulations EPA hazardous waste number Not a RCRA hazardous waste 14 TRANSPORT INFORMATION U S Department of Transportation Ground 49 CFR Proper shipping name Unrestricted Hazard class or division None Identification number None Packing group None International Air Transportation ICAO IATA Proper shipping n...

Page 199: ...fety data sheet contains changes from the previous version in sections 15 Prepared by Kyra Kozak Woods Product Safety and Regulatory Affairs Specialist DISCLAIMER The data contained herein are furnished for information only and are believed to be reliable However Henkel Corporation does not assume responsibility for any results obtained by persons over whose methods Henkel Corporation has no contr...

Page 200: ...ack leading to dermatitis Eye contact Vapors may irritate eyes Contact with eyes will cause irritation Ingestion Harmful if swallowed Existing conditions aggravated by exposure Eye skin and respiratory disorders See Section 11 for additional toxicological information 1 of 4 Issue date 04 01 2004 Item number 19269 Material Safety Data Sheet Product type Accelerator Region United States Company addr...

Page 201: ...vent product from entering drains or open waters Clean up methods Remove all ignition sources Ensure adequate ventilation Soak up with inert absorbent Store in a closed container until ready for disposal 7 HANDLING AND STORAGE Handling Avoid contact with eyes skin and clothing Avoid breathing vapor and mist Wash thoroughly after handling During use and until all vapors are gone Keep area ventilate...

Page 202: ...on Oxides of nitrogen Irritating organic vapors Incompatability Strong oxidizers Conditions to avoid See Handling and Storage Section 7 and Incompatabilty Section 10 11 TOXICOLOGICAL INFORMATION Carcinogen Status Hazardous components NTP Carcinogen IARC Carcinogen OSHA Carcinogen Acetone No No No 2 Ethylhexanoic acid No No No Literature Referenced Target Organ Other Health Effects Hazardous compon...

Page 203: ...00 0 Acetaldehyde CAS 75 07 0 Benzene CAS 71 43 2 Canada Regulatory Information CEPA DSL NDSL Status All components are listed on or are exempt from listing on the Domestic Substances List WHMIS hazard class B 2 D 2 A D 2 B 16 OTHER INFORMATION This material safety data sheet contains changes from the previous version in sections Expanded chemical information in Section 2 and related sections Prep...

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