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6

Input Connections

All input and output connections are made using the connectors beneath the
access cover. Remove the two screws that secure this cover to remove the cover
and complete input and output connections as discussed below.

Universal Inputs

Inputs are configured per the model.

7001/7051 and 7003/7053

Inputs are connected to the wire terminal strip using connections I1–I3.  Observe
the following guidelines. (Refer to Illustration 2 and 4.)

Connect device inputs to the input terminal connections for inputs I1–I3.

Connect all grounds to the common GND reference terminals.

If input pull-ups are required, refer to “Board Configuration” later in this
section.

Note:

Input #1 (I1) is typically assigned to the space temperature sensor input, other-
wise it is available for use. Inputs 2 and 3 are available for optional inputs.

7002/7052

These inputs are the same as on the 7001/7003 series except for Input #3 (I3). The
I3 input on these models is dedicated to the TSP Slave Flow Sensor input. (Refer
to Illustration 3.)

RS-485 Inputs

To make connections to a KMC Tier 2 (RS-485) network use the RS-485 connec-
tions on the terminal strip.  If the Controller is at the End-of-Line, refer to “Con-
figuration” after connections are completed.

Detail

The End-of-Line connection will have only one wire attached to the A and B
terminals.

For reliable operation, use Belden cable model #82760 or equivalent (18 gauge,
twisted, shielded, 50 picofarads or less) for all network terminal block connec-
tions.

Connect the nodes of the network in a daisy-chain arrangement. This means:

Connect the 

A

 terminal in parallel with all other 

A

 terminals.

Connect the 

B

 terminal in parallel with all other 

B

 terminals.

Connect the shields of the cable together at each controller.

Connect the shield drain wire to an earth ground only at  one end of the
segment; tape back the shield ground at the other end.

 Installation

           KMD-7001/7002/7003  Direct Digital Controller Installation & Operation Guide

Summary of Contents for KMD-7001

Page 1: ...1 Installation Operation Guide Direct Digital VAV Controllers KMD 7001 7051 VAV Terminal Units KMD 7002 7052 Dual Duct VAV Units KMD 7003 7053 Fan Induction Units 907 019 01C ...

Page 2: ...is material before you attempt to install the controller The following illustrations show the different model connection details Illustration 1 Controller Components Illustration 2 KMD 7001 Controller Connector Detail Network Switch RJ 12 Conn Isolation Lamps Input EOL Switches RST Jumper Power Jumper Terminal Connections Conduit Plate Lock Tab Lock Tab Non Rotational Bracket Access Cover Gear Dis...

Page 3: ...b Isolation Lamps Input EOL Switches RST Jumper Power Jumper Conduit Plate Installation This section provides important instructions and guidelines for installing the KMD 7001 7002 and 7003 series controllers Carefully review this information prior to attempting installation Preparation Prior to mounting the controller the rotational limits must be set using stop pins These settings limit the shaf...

Page 4: ...imum amount of shaft rotation is 90 Placing a stop pin in both 90 slots allows the actuator the full 90 of travel Placing a stop pin in any other slot restricts actuator motion in the indicated direction CW or CCW Refer to Illustration 6 for pin placement and travel The first number represents the CCW pin and the second the CW pin CCW CW 90 90 60 90 45 90 90 60 90 45 90 45 60 60 45 60 60 45 Illust...

Page 5: ...k tab on the controller Refer to Illustration 1 4 Manually position the damper in the full open position 5 Adjust the drive hub as follows A If the damper rotates counter clockwise to close depress the gear disen gagement button and rotate the drive hub to the full clockwise position then release the button B If the damper rotates clockwise to close depress the gear disengagement button and rotate...

Page 6: ...01 7003 series except for Input 3 I3 The I3 input on these models is dedicated to the TSP Slave Flow Sensor input Refer to Illustration 3 RS 485 Inputs To make connections to a KMC Tier 2 RS 485 network use the RS 485 connec tions on the terminal strip If the Controller is at the End of Line refer to Con figuration after connections are completed Detail The End of Line connection will have only on...

Page 7: ... used as an output option Output ratings are the same as on the other models T2 This Triac output will switch a maximum voltage of 30 VAC It is rated for a minimum current of 20 mA and a maximum of 1A Use the RET terminal for the triac return R3 This output is assigned as the Normally Open Relay Output The output will switch up to 30 VAC DC at up to 2A maximum The return connects to the COM termin...

Page 8: ...age current for passive devices move the switch to the OFF position 4 After you set the switches replace the controller cover and secure it with the screws you removed earlier Power Connection Connect the 24 VAC supply voltage to the power terminal block on the lower right side of the controller near the PWR jumper Connect the GND side of the transformer to the GND terminal and the AC Phase side t...

Page 9: ...m the controller KMD 7001 7002 7003 Direct Digital Controller Installation Operation Guide Installation Illustration 8 Typical KMD 7003 Application B OPTIONAL IN PLACE A C TO NEXT DEVICE A TO NEXT DEVICE B GND GND R O O M T E M P IN1 IN2 F A N IN3 OUT1 R E H E A T RET COM KMD 7003 GND B A 24VAC 120VAC APPLICATION DRAWING FOR KMD 7003 VAV WITH FAN AND WET REHEAT FROM PREVIOUS DEVICE B FROM PREVIOUS...

Page 10: ...e of the controller above the power connector terminal They are used to indicate the following Ready This LED flashes rapidly whenever the controller is operating normally You can consider this the same as a power LED Communications This LED indicates when the controller is transmitting over the RS 485 network connection Isolation Lamps Two Isolation Lamps are located near the RJ 11 connector Thes...

Page 11: ...Remove the two screws that secure the Access Cover then remove the cover 2 Locate the jumper block next to the input pull up switches see Illustration 8 3 Power off the controller Remove the PWR jumper 4 Locate the RST pins and place a jumper across them 5 Power up the controller Wait until the Ready LED flashes normally 6 Power off the controller 7 Remove the jumper from the RST pins 8 Replace th...

Page 12: ...mark of KMC Controls Inc 2003 KMC Controls Inc All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form by any means without the written permission of KMC Controls Inc Printed in U S A Technical Support If you have any questions about this technical document or need additional details please c...

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