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BAC-10000 Series 

19 

Operation Guide, Rev. J

Input, Sensor, and Value Issues

Input Values Are Outside the Expected Range

•  Check that 

ALL

 the input pull-up resistor 

switches are fully latched in the correct positions. 

See the Connections and Wiring section of the 

relevant BAC-10000 Series Installation Guide. 

single incorrect switch position may affect mul-

tiple inputs. All input switches must be latched 

in either 10K Ohm or 0–12 VDC positions even 

if no input is connected! Input switch pairs (3-4, 

5-6, and 7-8) must never have both switches set 

to the left or both to the right—if switch 3 is set 

to the left, for example, 4 must be set to the right 

(or vice versa).

•  Check that the correct input type is selected on 

the Inputs screen. A Type III thermistor is the 

default on IN2 through IN4. See 

(Advanced) 

Inputs on page 8

.

•  Check input wiring. See 

Wiring Issues on page 21

.

•  Check connected sensors.
•  Using BACstage or TotalControl, check that the 

input is not configured as “Out Of Service.”

•  Restore the FlexStat to factory settings (see 

Reset-

ting the FlexStat on page 14

)

 and reconfigure.

Motion/Occupancy Sensor Does Not Work

•  The initial firmware (R.1.0.0.0 and earlier) did not 

support this sensor within the built-in selectable 

programs. Custom programming was required—

see the BAC-10000 Series Application Guide, P/N 

913-019-03. Upgrade to the latest firmware for 

built-in support.

•  After an initial power-up or restart, the motion/

occupancy sensor requires about 30 seconds 

before it will begin responding to motion.

•  The motion/occupancy sensor initiates override 

only during “off” times in the schedule. See 

Schedules on page 12

.

•  Check that the motion sensor is enabled and 

detects motion. See 

(Advanced) Motion Sensor on 

page 8

.

•  Using BACstage or TotalControl, check that BI6 

(occ status) is not configured as “Out Of Service.”

•  The FlexStat must be installed where there is a 

clear view of typical traffic area (reliable range is 

out to about 33 feet). Remove or move obstacles. 

Reinstall the FlexStat in a more optimal location 

if necessary.

•  Connect remote motion sensors to an input 

(requires custom programming).

•  For more information on detection performance, 

patterns, configuration, programming, and other 

issues, see the Motion/Occupancy Sensor section 

in the BAC-10000 Series Application Guide.

Temperature Reading Is Incorrect

•  After applying power for the first time (or after 

an outage), allow the FlexStat to self-calibrate a 

few minutes before verifying temperature read-

ing.

•  If the discrepancy is small, adjust the calibration 

offset—see 

(Advanced) Inputs on page 8

.

•  Check that the thermistor is centered in its hole at 

the bottom of the case and has an air gap around 

it. Also check that its leads are not pinched, 

shorted, or broken and that the tape holding 

down the leads is not loose. (Some early models 

with humidity sensors did not have the addi-

tional thermistor—temperature was derived from 

the same chip that measured humidity.)

•  Using BACstage or TotalControl, check that 

AI1 (space temp.) is not configured as “Out Of 

Service.”

•  Check that the FlexStat is not mounted on an 

outside wall, is not exposed to heat sources or 

sunlight, is not exposed to drafts from windows 

or air vents, or is not blocked from normal air 

circulation.

•  See also 

Input Values Are Outside the Expected 

Range on page 19

.

Temperature Setpoint Is Not Maintained

•  Select Occupied mode from the Home Menu—

see 

H/C, Fan, Occupancy, and Override on page 3

.

•  Override the fan to On from the Home Menu—

see 

H/C, Fan, Occupancy, and Override on page 3

.

•  Check that the appropriate application is se-

lected—see 

(Advanced) Application Options on 

page 5

.

•  Check that room temperature is being sensed 

correctly—see 

Temperature Reading Is Incorrect 

on page 19

.

Summary of Contents for FlexStat BAC-10000 Series

Page 1: ...ication 16 PC Data Port Connection 16 Troubleshooting 17 Alarm Issues 17 Alarm False Fan Fail 17 Alarm False Low Limit Freeze Stat 17 Alarm False Space Temp or Humidity 17 Communication Issues 17 Firmware Upgrade Fails 17 KMD 5576 Communication Faulty 17 MS TP Network Communication Faulty 17 Cover and Display Issues 18 Cover Binds on Backplate 18 Display Is Blank or Erratic 18 Display Freezes Butt...

Page 2: ...site needs and ap plication specific requirements of a particular project Applications and Installation 1 Wire the FlexStat s backplate to the desired equipment and set the FlexStat s end of line and input pull up resistor switches 2 Select the relevant application and options from the Advanced Application submenu of the Advanced Menu and other appropriate menus 3 Configure the FlexStat for the BA...

Page 3: ...e will still be saved The new setpoint will hold until the next schedule change To permanently change the setpoint for occupied mode go to the Setpoints section under the Main Menu In the Setpoints menu heating cooling set points setbacks and deadband can be changed with if required the correct password access See Set points on page 13 H C Fan Occupancy and Override When the fan is commanded to ru...

Page 4: ...ove among value fields left right spaces Left button to return to the Home screen NOTE A log in may be required to access menu items SETPOINTS COOL SETPT HEAT SETPT 67 F COOL SETBACK 80 F SAVE CHANGE NO YES When prompted about a change on any menu press Right Left to select the desired choice and then Enter About the FlexStat ABOUT FLEXSTAT FW R1 3 0 0 BUILT DEC 11 2009 13 55 07 ASV BAC_1xx63 R1 3...

Page 5: ...ft to move among value fields 4 Up Down to increment decrement value The type of application as well as the model of FlexStat affects the context sensitive options under Additional Setup Auxiliary Heat Heat Pump Only AUX HEAT SETUP AUX HEAT DELAY MINS 60 COMP LOCKOUT Damper Setup DAMPER SETUP ECON MIN POSITION 10 CNTRL 0 100 2 10 V ECON ENBLE TEMP 55 F LOW LIMIT ALARM 45 F MODULATING NOTE If the E...

Page 6: ...RUE CHANGE READY STATE RUNNING HALT REASON NORMAL HALT DESC OUT OF SERVICE FALSE To halt or load run the built in 1 5 and custom 6 10 Control Basic programs press 1 Up Down to move among entries 2 Enter to select 3 Right Left to move among value fields 4 Up Down to increment decrement value NOTE If custom Control Basic programs are installed and a restore to factory settings is performed all facto...

Page 7: ...l Time synchronization via broadcasting or addressing a single thermostat set the UTC Offset value The UTC Offset value is in minutes and corresponds to the distance of the local time zone to the zero degree meridian In stand alone operation or networks that do not have UTC broad casts setting this value is not necessary Sample Time Zones Offset to Equal UTC Alaska 9 hours 540 minutes USA Canada P...

Page 8: ...een detected during the last scan of the motion sensor input BI6 Detected motion will show an occu pied state This can be used during troubleshooting to determine if motion is being detected Advanced BACnet Device Properties DEVICE INSTANCE NAME FlexStat_101 LOCATION KMC Controls RESTART NO RESTORE FACTORY NO 1 To set the BACnet device instance name and location press 1 Up Down to move among entri...

Page 9: ...anges in security levels and or passwords take effect when the current Administrator log in has timed out Log ins last until 60 seconds default after the last button press Desired length of inactivity time out can be changed in the Systems submenu NOTE When setting a password the Up button increases the alphanumeric value 0 through 9 and then A through Z The Down button decreases the value DO NOT ...

Page 10: ...ge 6 To set the desired object to track press 1 Up Down to move among entries 2 Enter to select The trend log buffer may be viewed by scrolling down and selecting View Log Buffer The buffer may also be viewed from the Main Menu by scrolling down to the Trend Viewer see page 13 NOTE The BACnet standard for log intervals is hundredths of seconds The simplified display on the FlexStat converts the va...

Page 11: ...s are triggered under these conditions Space Temp Alarm temperature outside the range of 56 to 86 F for over 300 seconds Space Humidity Alarm humidity above 65 for over 300 seconds This is available only in FlexStat models with a humidity sensor and a dehumidification option selected in the Humid ity setup See Humidity Setup on page 5 Fan Fail Alarm no fan status signal within five seconds of call...

Page 12: ...entries 2 Enter to select 3 Right Left to move among value fields 4 Up Down to increment decrement value Schedules SCHEDULE WEEKDAYS MON FRI WEEKEND SAT SUN ENTIRE WEEK MON SUN INDIVIDUAL DAYS HOLIDAYS To select the desired schedule press 1 Up Down to move among entries 2 Enter to select 3 Left to go back one page WEEKDAYS 1 2 5 15 00 PM OFF 3 4 5 6 DELETES ENTRY 7 30 00 AM ON To enter weekly sche...

Page 13: ... set in Inactivity Access to the Main Menu setpoint adjust and System Occupancy Fan override have a default password level of User This level can be changed for each function to None Operator or Administrator through this screen Passwords are set in the Ad vanced Passwords menu See Advanced Security Levels and Passwords on page 9 Trend Viewer TREND VIEWER 1 2 SPACE HUMIDITY 27 3 FAN 19 4 COOL 1 18...

Page 14: ...configuration and programming intact CAUTION If the checksum test in RAM fails during a warm start a cold start is performed instead A cold start does the following in the FlexStat After zeroing out objects during the restart process returns all object values to their relin quished defaults until they are updated by the FlexStat s programs ADVANCED APPLICATION CB PROGRAMS COMMUNICATION DATE TIME D...

Page 15: ...to factory defaults analog out puts will go to zero and relays will go to their normally open state Before restarting the ther mostat manually override equipment as needed ADVANCED APPLICATION CB PROGRAMS COMMUNICATION DATE TIME DEVICE LIMITS SECURITY DEVICE INSTANCE 1 NAME FlexStat_101 LOCATION KMC Controls RESTART NO RESTORE FACTORY YES RESTART REQUIRED CANCEL RESTART CAUTION After a return to f...

Page 16: ...l network for network setup or troubleshooting To connect a computer to the port a means of converting the EIA 485 signal to a USB or EIA 232 formerly RS 232 signal will be needed For USB use a KMC KMD 5576 USB Communicator For EIA 232 use a third party interface See the instruc tions included with those devices and software To connect to the PC data port 1 Connect the keyed flat end of the KMD 56...

Page 17: ...ained on page 19 Using TotalControl adjust the limits or time delay Communication Issues Firmware Upgrade Fails Ensure the WD watch dog jumper is temporar ily removed during the upgrade process see the KMD 5699 Installation Guide P N 913 019 04 Reinstall the pin on the left and center pins after the upgrade process is complete Check connections Ensure firmware for the correct model is selected in ...

Page 18: ...llation Guide P N 913 019 04 for more information Reinstall ing the cover on the backplate will restart the FlexStat Custom Programming and Web Issues Control Basic Programs Do Not Work NOTE The FlexStat has a library of built in applications and options that are configured through the FlexStat s display Beyond these standard configurations custom changes can be added to a FlexStat using KMC s BAC...

Page 19: ...rol check that BI6 occ status is not configured as Out Of Service The FlexStat must be installed where there is a clear view of typical traffic area reliable range is out to about 33 feet Remove or move obstacles Reinstall the FlexStat in a more optimal location if necessary Connect remote motion sensors to an input requires custom programming For more information on detection performance patterns...

Page 20: ...es Not Work CAUTION Do not mistakenly connect 24 VAC to an analog output ground This is not the same as a relay s switched common See the backplate s terminal label for the correct terminal NOTE The maximum current of an analog output is 20 mA 12 VDC Excessive loads will be clamped at the maximum Relays may chatter or fail to latch if they need more current than the maximum allowed KMC REE 3111 31...

Page 21: ...normally would have done If so repeat the firm ware upgrade and ensure that the correct type of firmware is selected for the connected model NOTE ASV in the About menu will also show CUSTOM if any built in Control Basic program 1 5 is not running or has auto run disabled Relay External Does Not Work See Analog Output Does Not Work on page 20 See Relay Internal Does Not Work on page 20 Wiring Issue...

Page 22: ... responsibility of the user KMC Controls does not provide support for such programs Maintenance Remove dust as necessary from the holes in the top and bottom Clean the display with soft damp cloth and mild soap To maintain maximum sensitivity of optional built in motion sensors occasionally wipe dust or dirt off the lens but do not use any fluid on the sensor HMO 10000 Horizontal or 4 x 4 handy bo...

Page 23: ...describes are subject to change without notice KMC Controls Inc makes no representations or warranties with respect to this document In no event shall KMC Controls Inc be liable for any damages direct or incidental arising out of or related to the use of this document Support FlexStats come with a printed Installation Guide Additional resources for configuration application operation programming u...

Page 24: ...an induction unit ft lbs foot pounds g grams HPU heat pump unit HVAC heating ventilating and air conditioning Hz hertz IP Internet protocol LCD liquid crystal display mA milliamperes MAC media access control max maximum min minimum mm millimeters MS TP master slave token passing NC normally closed NO normally open pF picofarad RA reverse acting RH relative humidity RS Recommended Standard RTC real...

Page 25: ...e devices cannot since slaves can only reply to messages from other devices KMC advanced application controllers are all MS TP master devices Native BACnet Device A device that is fully BACnet compatible and uses BACnet as its primary if not exclusive method of communication PID Proportional Integral Derivative Control A control algorithm that enhances the PI control algorithm by adding a componen...

Page 26: ...rt 14 Communication Settings 7 Troubleshooting 7 17 Configuration 4 Control Basic Programs 6 15 18 Cool Heat Auto Off System Enable 13 Coordinated Universal Time UTC 7 C or F Selecting Temp Scale 5 Cover 18 Custom Programs 6 18 22 Web Graphics 18 CUSTOM in ASV 4 20 D Damper Set Up 5 Data Port 16 Date 7 11 Deadband 13 Definitions of Terms 25 Degrees F or C 5 Delay Fan 5 14 Detector See Motion Senso...

Page 27: ...Limit Alarm 5 11 17 M MAC Address 4 7 15 16 Main Menu 3 4 Maintenance 22 Max Master 7 16 17 Menu Advanced 5 Main 4 Model Number 4 Motion Detector See Motion Sensor Motion Sensor 8 19 MS TP 7 16 17 N Navigation 3 Network 7 16 17 22 Notices 23 O Occupancy Mode 3 Override 3 13 Sensor See Motion Sensor Off Auto Heat or Cool System Enable 13 Offset Calibration 8 Operation Basic 3 Configuring Set Up 4 O...

Page 28: ...ine 17 Pull Up Resistors 19 System Enable 13 Setup 13 T Temperature Alarm 11 Limits 8 Scale Selecting 5 Setpoint 3 8 13 Trend Log 10 Troubleshooting 19 Terminals 2 18 Terms 25 Test Menu 10 Time 7 10 11 Time Out Inactivity 13 Transformer 22 Trend Logs Inputs 6 10 Intervals 10 Setup 10 Viewer 13 Troubleshooting 17 U Universal Time Coordinated UTC 7 Update Manager 6 Upgrading Firmware 17 22 USB Commu...

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