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BAC-10000 Series 

21 

Operation Guide, Rev. J

 +B
 –A
IN4
IN3

GND

IN2

Common/–/C

Phase/ /R

  

Analog 9

GND 7–9
  Analog 8
  Analog 7
  Relay 6
SC 4–6
  Relay 5
  Relay 4
  Relay 3
SC 1–3
  Relay 2
  Relay 1

Outputs

NOTE:  Values Shown Are Approximate!

BACnet 
MS/TP 
Network

Inputs

24 VAC

NOTE:  SC = Switched (Relay) Common, Should 

Have the Phase Side of 24 VAC Connected

(Wiring Inputs 
and Outputs 
Dependent on 
Application)

24 VAC

}

}

10K Ohms (Thermistor)
or
O Ohms (Closed Contact)

0.1–0.2 VDC (If Network 
Token Passing is Present)

}

 24 VAC

(Jumper to 

Turn Device 

On Manually)

NOTE:  BAC-1xxx63 Backplate Terminals Shown 

with FlexStat Removed; Outputs and Inputs 
Vary According to Application

 Resistance 

Dependent 

on Device

Terminal Voltages and Resistances with FlexStat REMOVED from Backplate

•  If the firmware has just been upgraded, firm-

ware for the wrong model type may have been 

installed (e.g., BAC-1xx63 firmware accidentally 

installed in a model BAC-1xx36). In the About 

menu, ASV may simply read “CUSTOM” instead 

of something like “BAC_1xx36 R1.1.0.5” as it 

normally would have done. If so, repeat the firm-

ware upgrade and ensure that the correct type of 

firmware is selected for the connected model.

NOTE:  ASV in the About menu will also show 

CUSTOM if any built-in Control Basic 

program (1–5) is not running or has auto-

run disabled.

Relay (External) Does Not Work

•  See 

Analog Output Does Not Work on page 20

.

•  See 

Relay (Internal) Does Not Work on page 20

Wiring Issues

 CAUTION

Do not mistakenly connect 24 VAC to an analog 
output ground. This is not the same as a relay’s 
switched common. See the backplate’s terminal 
label for the correct terminal.

 CAUTION

Relays are for Class-2 voltages (24 VAC) only. 
Do not connect line voltage to the relays!

•  Remove the FlexStat from the backplate and 

inspect the terminals for loose or shorted wires.

•  Use a voltmeter and ohmmeter to check the 

terminals for expected values. See the illustration 

below and the the Connections and Wiring sec-

tion of the relevant BAC-10000 Series Installation 

Guide.

NOTE:  Voltage on the BACnet MS/TP terminals 

changes according to the signals (passing 

of the token) between controllers on the 

network. No voltage indicates a bad 

connection or simply no active network.

•  Check the wiring at the connected devices.

Summary of Contents for FlexStat BAC-10000 Series

Page 1: ...ication 16 PC Data Port Connection 16 Troubleshooting 17 Alarm Issues 17 Alarm False Fan Fail 17 Alarm False Low Limit Freeze Stat 17 Alarm False Space Temp or Humidity 17 Communication Issues 17 Firmware Upgrade Fails 17 KMD 5576 Communication Faulty 17 MS TP Network Communication Faulty 17 Cover and Display Issues 18 Cover Binds on Backplate 18 Display Is Blank or Erratic 18 Display Freezes Butt...

Page 2: ...site needs and ap plication specific requirements of a particular project Applications and Installation 1 Wire the FlexStat s backplate to the desired equipment and set the FlexStat s end of line and input pull up resistor switches 2 Select the relevant application and options from the Advanced Application submenu of the Advanced Menu and other appropriate menus 3 Configure the FlexStat for the BA...

Page 3: ...e will still be saved The new setpoint will hold until the next schedule change To permanently change the setpoint for occupied mode go to the Setpoints section under the Main Menu In the Setpoints menu heating cooling set points setbacks and deadband can be changed with if required the correct password access See Set points on page 13 H C Fan Occupancy and Override When the fan is commanded to ru...

Page 4: ...ove among value fields left right spaces Left button to return to the Home screen NOTE A log in may be required to access menu items SETPOINTS COOL SETPT HEAT SETPT 67 F COOL SETBACK 80 F SAVE CHANGE NO YES When prompted about a change on any menu press Right Left to select the desired choice and then Enter About the FlexStat ABOUT FLEXSTAT FW R1 3 0 0 BUILT DEC 11 2009 13 55 07 ASV BAC_1xx63 R1 3...

Page 5: ...ft to move among value fields 4 Up Down to increment decrement value The type of application as well as the model of FlexStat affects the context sensitive options under Additional Setup Auxiliary Heat Heat Pump Only AUX HEAT SETUP AUX HEAT DELAY MINS 60 COMP LOCKOUT Damper Setup DAMPER SETUP ECON MIN POSITION 10 CNTRL 0 100 2 10 V ECON ENBLE TEMP 55 F LOW LIMIT ALARM 45 F MODULATING NOTE If the E...

Page 6: ...RUE CHANGE READY STATE RUNNING HALT REASON NORMAL HALT DESC OUT OF SERVICE FALSE To halt or load run the built in 1 5 and custom 6 10 Control Basic programs press 1 Up Down to move among entries 2 Enter to select 3 Right Left to move among value fields 4 Up Down to increment decrement value NOTE If custom Control Basic programs are installed and a restore to factory settings is performed all facto...

Page 7: ...l Time synchronization via broadcasting or addressing a single thermostat set the UTC Offset value The UTC Offset value is in minutes and corresponds to the distance of the local time zone to the zero degree meridian In stand alone operation or networks that do not have UTC broad casts setting this value is not necessary Sample Time Zones Offset to Equal UTC Alaska 9 hours 540 minutes USA Canada P...

Page 8: ...een detected during the last scan of the motion sensor input BI6 Detected motion will show an occu pied state This can be used during troubleshooting to determine if motion is being detected Advanced BACnet Device Properties DEVICE INSTANCE NAME FlexStat_101 LOCATION KMC Controls RESTART NO RESTORE FACTORY NO 1 To set the BACnet device instance name and location press 1 Up Down to move among entri...

Page 9: ...anges in security levels and or passwords take effect when the current Administrator log in has timed out Log ins last until 60 seconds default after the last button press Desired length of inactivity time out can be changed in the Systems submenu NOTE When setting a password the Up button increases the alphanumeric value 0 through 9 and then A through Z The Down button decreases the value DO NOT ...

Page 10: ...ge 6 To set the desired object to track press 1 Up Down to move among entries 2 Enter to select The trend log buffer may be viewed by scrolling down and selecting View Log Buffer The buffer may also be viewed from the Main Menu by scrolling down to the Trend Viewer see page 13 NOTE The BACnet standard for log intervals is hundredths of seconds The simplified display on the FlexStat converts the va...

Page 11: ...s are triggered under these conditions Space Temp Alarm temperature outside the range of 56 to 86 F for over 300 seconds Space Humidity Alarm humidity above 65 for over 300 seconds This is available only in FlexStat models with a humidity sensor and a dehumidification option selected in the Humid ity setup See Humidity Setup on page 5 Fan Fail Alarm no fan status signal within five seconds of call...

Page 12: ...entries 2 Enter to select 3 Right Left to move among value fields 4 Up Down to increment decrement value Schedules SCHEDULE WEEKDAYS MON FRI WEEKEND SAT SUN ENTIRE WEEK MON SUN INDIVIDUAL DAYS HOLIDAYS To select the desired schedule press 1 Up Down to move among entries 2 Enter to select 3 Left to go back one page WEEKDAYS 1 2 5 15 00 PM OFF 3 4 5 6 DELETES ENTRY 7 30 00 AM ON To enter weekly sche...

Page 13: ... set in Inactivity Access to the Main Menu setpoint adjust and System Occupancy Fan override have a default password level of User This level can be changed for each function to None Operator or Administrator through this screen Passwords are set in the Ad vanced Passwords menu See Advanced Security Levels and Passwords on page 9 Trend Viewer TREND VIEWER 1 2 SPACE HUMIDITY 27 3 FAN 19 4 COOL 1 18...

Page 14: ...configuration and programming intact CAUTION If the checksum test in RAM fails during a warm start a cold start is performed instead A cold start does the following in the FlexStat After zeroing out objects during the restart process returns all object values to their relin quished defaults until they are updated by the FlexStat s programs ADVANCED APPLICATION CB PROGRAMS COMMUNICATION DATE TIME D...

Page 15: ...to factory defaults analog out puts will go to zero and relays will go to their normally open state Before restarting the ther mostat manually override equipment as needed ADVANCED APPLICATION CB PROGRAMS COMMUNICATION DATE TIME DEVICE LIMITS SECURITY DEVICE INSTANCE 1 NAME FlexStat_101 LOCATION KMC Controls RESTART NO RESTORE FACTORY YES RESTART REQUIRED CANCEL RESTART CAUTION After a return to f...

Page 16: ...l network for network setup or troubleshooting To connect a computer to the port a means of converting the EIA 485 signal to a USB or EIA 232 formerly RS 232 signal will be needed For USB use a KMC KMD 5576 USB Communicator For EIA 232 use a third party interface See the instruc tions included with those devices and software To connect to the PC data port 1 Connect the keyed flat end of the KMD 56...

Page 17: ...ained on page 19 Using TotalControl adjust the limits or time delay Communication Issues Firmware Upgrade Fails Ensure the WD watch dog jumper is temporar ily removed during the upgrade process see the KMD 5699 Installation Guide P N 913 019 04 Reinstall the pin on the left and center pins after the upgrade process is complete Check connections Ensure firmware for the correct model is selected in ...

Page 18: ...llation Guide P N 913 019 04 for more information Reinstall ing the cover on the backplate will restart the FlexStat Custom Programming and Web Issues Control Basic Programs Do Not Work NOTE The FlexStat has a library of built in applications and options that are configured through the FlexStat s display Beyond these standard configurations custom changes can be added to a FlexStat using KMC s BAC...

Page 19: ...rol check that BI6 occ status is not configured as Out Of Service The FlexStat must be installed where there is a clear view of typical traffic area reliable range is out to about 33 feet Remove or move obstacles Reinstall the FlexStat in a more optimal location if necessary Connect remote motion sensors to an input requires custom programming For more information on detection performance patterns...

Page 20: ...es Not Work CAUTION Do not mistakenly connect 24 VAC to an analog output ground This is not the same as a relay s switched common See the backplate s terminal label for the correct terminal NOTE The maximum current of an analog output is 20 mA 12 VDC Excessive loads will be clamped at the maximum Relays may chatter or fail to latch if they need more current than the maximum allowed KMC REE 3111 31...

Page 21: ...normally would have done If so repeat the firm ware upgrade and ensure that the correct type of firmware is selected for the connected model NOTE ASV in the About menu will also show CUSTOM if any built in Control Basic program 1 5 is not running or has auto run disabled Relay External Does Not Work See Analog Output Does Not Work on page 20 See Relay Internal Does Not Work on page 20 Wiring Issue...

Page 22: ... responsibility of the user KMC Controls does not provide support for such programs Maintenance Remove dust as necessary from the holes in the top and bottom Clean the display with soft damp cloth and mild soap To maintain maximum sensitivity of optional built in motion sensors occasionally wipe dust or dirt off the lens but do not use any fluid on the sensor HMO 10000 Horizontal or 4 x 4 handy bo...

Page 23: ...describes are subject to change without notice KMC Controls Inc makes no representations or warranties with respect to this document In no event shall KMC Controls Inc be liable for any damages direct or incidental arising out of or related to the use of this document Support FlexStats come with a printed Installation Guide Additional resources for configuration application operation programming u...

Page 24: ...an induction unit ft lbs foot pounds g grams HPU heat pump unit HVAC heating ventilating and air conditioning Hz hertz IP Internet protocol LCD liquid crystal display mA milliamperes MAC media access control max maximum min minimum mm millimeters MS TP master slave token passing NC normally closed NO normally open pF picofarad RA reverse acting RH relative humidity RS Recommended Standard RTC real...

Page 25: ...e devices cannot since slaves can only reply to messages from other devices KMC advanced application controllers are all MS TP master devices Native BACnet Device A device that is fully BACnet compatible and uses BACnet as its primary if not exclusive method of communication PID Proportional Integral Derivative Control A control algorithm that enhances the PI control algorithm by adding a componen...

Page 26: ...rt 14 Communication Settings 7 Troubleshooting 7 17 Configuration 4 Control Basic Programs 6 15 18 Cool Heat Auto Off System Enable 13 Coordinated Universal Time UTC 7 C or F Selecting Temp Scale 5 Cover 18 Custom Programs 6 18 22 Web Graphics 18 CUSTOM in ASV 4 20 D Damper Set Up 5 Data Port 16 Date 7 11 Deadband 13 Definitions of Terms 25 Degrees F or C 5 Delay Fan 5 14 Detector See Motion Senso...

Page 27: ...Limit Alarm 5 11 17 M MAC Address 4 7 15 16 Main Menu 3 4 Maintenance 22 Max Master 7 16 17 Menu Advanced 5 Main 4 Model Number 4 Motion Detector See Motion Sensor Motion Sensor 8 19 MS TP 7 16 17 N Navigation 3 Network 7 16 17 22 Notices 23 O Occupancy Mode 3 Override 3 13 Sensor See Motion Sensor Off Auto Heat or Cool System Enable 13 Offset Calibration 8 Operation Basic 3 Configuring Set Up 4 O...

Page 28: ...ine 17 Pull Up Resistors 19 System Enable 13 Setup 13 T Temperature Alarm 11 Limits 8 Scale Selecting 5 Setpoint 3 8 13 Trend Log 10 Troubleshooting 19 Terminals 2 18 Terms 25 Test Menu 10 Time 7 10 11 Time Out Inactivity 13 Transformer 22 Trend Logs Inputs 6 10 Intervals 10 Setup 10 Viewer 13 Troubleshooting 17 U Universal Time Coordinated UTC 7 Update Manager 6 Upgrading Firmware 17 22 USB Commu...

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