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18

45’

Rotary Harrow

SEPT 2008

STEP 24

STEP 25

Attach the rear height adjuster (#9) to the

back end of the tail. It is clamped to the tail

using 2 (two)

5/8”

x 4

11/16”

x 5

1/4”

long U

-

bolts, 4 (four) nuts and lockwashers.

Torque these to 60 ft lbs.

Rear Height Adjust Connection

Ensure the

1”

x

4”

G8 bolt, 2 (two)

1”

plastic

washers and a

1”

stover locknut G

“

C

”

are

not over tightened for the bolt forms a hinge

for the lever. Tighten only enough to be

snug leave the joint with motion.

Tail Lever Installation

Rear Height Adjuster

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Summary of Contents for 61 Series

Page 1: ...61 SERIES THIS MANUAL TO ACCOMPANY MACHINE TO DEALER PART NO 61 SU 02 SET UP INSTRUCTIONS PRINTING DATE SEPT 2008 ...

Page 2: ...cturer are warranted only to the extent of their individual man ufacturer warranty and KMC is not warranting any of said items All warran ty claims must be made through a KMC licensed dealer and a warranty form request must be submitted to KMC within 30 days of failure or the warranty pro vision shall be unenforceable against KMC No agent or person has authority to change or add to this warranty a...

Page 3: ...neral Assembly 6 Cast er Wheel Assembly Tail Wing 7 Main Frame Assembly 8 14 Tail Assembly 15 18 Wing Assembly 19 22 Tooling Installation 23 24 Hydraulic Installation 26 32 Wiring Harness 33 35 Lights 36 37 SECTION 3 OPERATING INSTRUCTIONS Tooling Tensioning 38 Tool Removal Replacement 38 Tool Installation 39 Connecting the Harrow to the Tractor 39 Hydraulic Function Testing 40 42 Tool Assembly Be...

Page 4: ...older 10 Main Beam 11 Wrench 12 Front Wing Mount 13 Lock Lever 14 Extremity Light 15 Wing Hydraulic Cylinder 16 Wing Long Brace 17 Wing Front Beam 18 Wing Tool Catcher 19 Wing Stiff Arm 20 Main Wheel 21 Main Wheel Back Plate 22 Rear Beam Brace 23 Front Wing Mount Brace 24 Rear Beam 25 Tail Hydraulic Cylinder 26 Tail Top Bridge 27 Long Tail Brace 28 Rear Tail 29 Tail Caster 30 Tail Tool Catcher 31 ...

Page 5: ...rrow frame Any damage deterioration on any parts should be repaired replaced immediately be the authorized personnel to reduce the risk of personal injury Regularly check the condition of the U Bolts and bearing assemblies Replace any suspect parts to prevent accidents 1 2 SAFETY DURING TRANSPORT Use the safety pins provided for securing the wings and the tail during transport See Safety locks in ...

Page 6: ...ic fluid Release all pressure in the system before servicing or inspecting leaking lines Hydraulic fluid under high pressure can penetrate the skin and cause serious injury Never use your hands to inspect lines Seek immediate medical attention if fluid is injected into the skin Familiarize yourself with proper servicing procedures shown in this manual B Tire Safety A tire that explodes could cause...

Page 7: ...on of the safety devices on the harrow LH RH Wing Lock NOTE Install the safety pins provided to secure the wings and tail locking bar Failure to use the safety pins may cause damage to the frame and void your warranty Safety Pin Safety Chain Tail Lock Pin 1 5 SAFETY DECALS The harrow comes with a complete set of safety decals which are to be read and thoroughly understood Refer to Operators Manual...

Page 8: ...easuring equipment Ø Hydraulic jack Ø Pry bar Ø Pliers The instructions to follow will make several references to right left front rear locations For the purposes of this manual left and right will refer to the direction viewed from behind the machine or from the tractor seat looking over your shoulder Front will refer to the hitch end Throughout the instructions detailed drawings and photos are i...

Page 9: ...CRIPTION QTY 1 61 080 009 CASTER SWIVEL H D 1 2 61 080 013 CASTER MOUNT BRKT TAIL 1 3 61 080 006 CASTER MOUNT BRKT WING 1 4 05 51081 01 TIRE AND RIM ASSY 1 5 61 050 003 CASTER BUSHING H D 2 6 48 090592 CAPSCREW 1 2 X 1 1 4 G5 PLT 2 7 66 010250 LOCKWASHER 1 2 2 STEP 1 The caster wheel assembly comes pre assembled from the factory 1 4 5 A 5 6 7 2 3 6 9 16 18 UNF WHEEL NUTS 3 9 3 4 ...

Page 10: ... 2 CAPSCREW 6 1 SAE FLATWASHER 3 1 TOPLOCK NUT G8 12 13 14 15 11 1 7 8 X 6 1 4 SAFETY PIN 1 HITCH PIN CLIP 2 1 SNAP RING 2 1 1 2 X 1 X 10 GA MACH BUSH GROOVED PIN 3 1 2 USBL 1 3 4 X 7 1 4 X 5 3 16 U BOLT 2 3 4 STOVER LOCKNUT G C 2 5 8 X 5 1 2 X 4 11 16 U BOLT 4 5 8 STOVER LOCKNUT G C 2 5 8 X 9 1 2 X 4 11 16 U BOLT 4 5 8 STOVER LOCKNUT G C 1 EACH SIDE 1 4 GREASE ZERK NOTE USE LOCK TITE ON ALL NUTS ...

Page 11: ...HOSE HOLDER 1 6 31 10950 04 HITCH JACK 7000 LB 1 7 05 51038 01 1 1 2 WRENCH 1 8 05 51013 01 SPACER 3 9 31 10959 01 SAFETY CHAIN 1 10 05 51063 01 SAFETY CHAIN BAR 1 11 05 51118 00 FRONT WING MOUNT 1 12 05 51068 03 FRONT WING MOUNT BRACE RH 1 13 05 51068 04 FRONT WING MOUNT BRACE LH 1 14 05 51022 02 LOCK LEVER 2 15 05 51055 01 GROOVED PIN 1 X 3 1 2 USBL 2 HAIRPIN COTTER 1 1 2 WRENCH DOUBLE CLEVIS KI...

Page 12: ...WHEEL PLATE 4 22 30 90541 01 H 614 HUB AND SPINDLE 2 23 05 51080 03 MAIN WHEEL RIGHT 1 24 05 51080 04 MAIN WHEEL LEFT 1 25 05 51007 01 TAIL LOCKING BAR 1 1 5 8 X 4 CAPSCREW G8 1 5 8 STOVER LOCKNUT G C 4 3 4 X 7 CAPSCREW G8 4 3 4 STOVER LOCKNUT G C 12 5 8 X 2 CAPSCREW G8 12 5 8 STOVER LOCKNUT G C 1 1 X 5 CAPSCREW G8 1 1 NYLON INSERT LOCKNUT 1 EACH SIDE GREASE 4 3 4 X 2 1 2 CAPSCREW G8 4 3 4 STOVER ...

Page 13: ... that could injure or kill if dropped Installing the Left and Right Main Frame Beams STEP 3 STEP 4 Place the rear beam 16 at the rear of the harrow Connect the right and left ends to 1 2 using 4 four 5 8 x 2 UNC bolts and unitorque nuts per side Torque the 12 twelve nuts from steps 2 and 3 to 100 ft lbs Attaching the Rear Beam Connect the right wheel mount 23 to the right main frame 1 and the left...

Page 14: ...ther side slightly If you have problems with lining up the wings etc this is likely the problem STEP 7 Attaching the Front Wing Mount Attach the left and right front wing mount braces These each attach to the vertical tube on the front wing mount and then down to the left and right main beams Attach each brace to the front wing mount using 2 two 5 8 x 4 11 16 x 5 1 4 long U bolts and 4 four 5 8 G8...

Page 15: ...placement while the mounting bolts are tightened Wheel Mount Shim P N 30 90376 17 STEP 11 Attach the 2 two rear beam braces 17 18 between the middle beam and the main frames Tabs are located on either side of the upright on the rear beam and on the inside faces of the main frames Use a 5 8 x 2 bolt and unitorque nut on each end The left brace has two hose clamp tabs welded to it These tabs should ...

Page 16: ...quire the clevis option For your reference the 1 x 7 1 2 G8 bolts securing the hitch cast 4 to the hitch plate 3 and safety chain bar are torqued to 350 ft lbs and the 3 4 x 5 UNC bolt securing the clevis is torqued to 175 ft lbs ATTENTION Either the tractors hitch or the harrow MUST have a double clevis arrangement During wing folding there will temporarily be negative weight on the hitch Tow Cha...

Page 17: ...EW 1 1 STOVER LOCKNUT G C 2 1 PLASTIC WASHER 2 5 8 X 2 UNC G8 BOLT 2 5 8 STOVER LOCKNUT G C 1 1 X 4 1 2 UNC CAPSCREW G8 2 PLASTIC THRUST WASHER 1 1 2 ID X 1 1 2 OD 1 LONG GROOVED BUSHING 1 25 32 LG 1 1 TOPLOCK LOCKNUT G8 2 HEX NUT 3 4 G8 PLT 2 3 4 FLATWASHER SAE PLT 4 5 8 X 5 1 2 X 4 11 16 UNC U BOLT 8 5 8 LOCKWASHER 8 5 8 HEX NUT 4 1 2 X 5 1 4 X 4 9 16 UNC U BOLT 8 1 2 LOCKWASHER 8 1 2 UNC NUT 2 ...

Page 18: ...tion Detail Attach the tail top bridge 7 to the tail sec tion 1 using 4 four 5 8 x 4 11 16 x 5 1 4 long U bolts 8 eight nuts and lock washers Torque to 60 ft lbs The tail top bridge is located on the rearmost of the two lateral spreader beams on the front tail sec tion Locate it on the center of this beam Keep the top bridge square to the tail The top lugs should point towards the rear beam Tail T...

Page 19: ...ster wheel is then attached using a 4 hole backing plate 8 and 4 four 3 4 x 6 G8 bolts and stover locknuts Torque to 130 ft lbs The backing plate is used to clamp the caster wheel around the 3 1 2 x 3 1 2 tubing Once the installation is complete the blocking can be removed Support Plate Tail Caster Wheel Connection Install the tire and rim assembly to the hub on the caster wheel swivel Secure into...

Page 20: ... 11 16 x 5 1 4 long U bolts 4 four nuts and lockwashers Torque these to 60 ft lbs Rear Height Adjust Connection Ensure the 1 x 4 G8 bolt 2 two 1 plastic washers and a 1 stover locknut G C are not over tightened for the bolt forms a hinge for the lever Tighten only enough to be snug leave the joint with motion Tail Lever Installation Rear Height Adjuster ...

Page 21: ...034 SLIDE LH TOOL 1 5 61 080 035 SLIDE RH TOOL 1 6 05 51034 02 WING TRANSPORT SUPPORT 1 7 61 080 053 WING TOOL CATCHER 1 8 05 51115 00 WING FLIP OVER RIGHT 1 9 61 081 009 WING CASTER ASSEMBLY 1 10 05 51015 01 SPACER FLIP OVER CONNECTION 1 11 05 51097 00 TOOL LEVER LONG STROKE 1 12 05 51098 00 TENSION ROD LONG STROKE PL 1 13 71 51004 00 BUSHING TENSION ROD 1 1 1 4 UNF GREASE NIPPLE 4 1 2 X 2 G8 BOL...

Page 22: ... with the arm on the front wing mount and blocked up about a foot on the opposite end Attach the wing transport support 6 to the top of the wing front beam using 4 four 1 2 x 2 bolts and unitorque nuts Torque to 55 ft lbs Front Wing Beam STEP 27 Attach the right side wing flip over 8 to the wing stiff arm 1 and the front wing beam 2 The flip over joints the stiff arm using 1 one hinge bolt 3 three...

Page 23: ...ool lever using a 1 x 5 G8 bolt two 1 plastic washers and a 1 nylon locking nut Each of the plastic washers is placed between the tool tension rod and the tool tension lever DO NOT over tighten the nylon locking nut It is used to make a hinged connection Tool Tension Lever and Tool Tension Rod Connection Right Wing Flip Over White arrows denote plastic washers Black arrows denote flip over hinge w...

Page 24: ...ts and stover locknuts Torque to 200 ft lbs Wing Caster Assembly Installation STEP 32 STEP 33 Install the tire and rim assembly to the hub on the caster wheel swivel Secure into place us ing the 6 six 9 16 18 UNF wheel bolts Torque to 90 ft lbs NOTE The caster assembly for the tail section is tagged with Tail Caster written on it The wing tool catcher 7 can be attached to the wing The wing tool ca...

Page 25: ...t side section 2 The tooling end at the tail is connected to the bearing housing using two U bolts which have a kinks near the squared end 3 The tines themselves should point slightly toward the rear ITEM PART NUMBER DESCRIPTION QTY 1 N A TOOLING ASSEMLBY RIGHT SIDE SHORT 1 2 N A TOOLING ASSEMLBY LEFT SIDE LONG 1 3 N A BEARING ASSEMBLY 4 4 71 41500 00 BEARING HOUSING MOUNT SHAFT 2 TAIL FRONT DOWN ...

Page 26: ...The U bolt is then placed through the connection plates another 3 4 nut is applied to each end of the U bolt and the two nuts are used to jam the U bolt in place Use permanent thread locking compound on all nuts to keep them tight Tooling Connection at the Tail STEP 35 Connection to the tool tension lever is slight ly different Place the U bolt through the tool levers connection plate and the bear...

Page 27: ...25 45 Rotary Harrow SEPT 2008 ...

Page 28: ... Harrow SEPT 2008 11 11 2 2 3 3 12 14 8 4 6 7 16 4 19 5 15 13 7 6 4 17 18 4 20 21 5 9 8 1 2 6 HYDRAULIC INSTALLATION 1 11 24 22 10 4 23 25 10 4 3 FLIP OVER WING HYDRAULIC ASSEMBLY MAIN WING TAIL HYDRAULIC ASSEMBLY ...

Page 29: ... 03 3 X 12 STROKE CYLINDER 2 11 05 51021 01 HOSE 3 8 X 211 1 2 MNPTF 6JICX 4 12 05 51021 09 HOSE 3 8 X 177 6FJICX 6FJICX 1 13 05 51021 10 HOSE 3 8 X 139 6FJICX 6FJICX 1 14 05 51021 12 HOSE 3 8 X 151 6FJICX 1 2 MNPT 1 15 05 51021 11 HOSE 3 8 X 93 6FJICX 1 2 MNPT 1 16 05 51021 06 HOSE 3 8 X 24 6FJICX 6FJICX 1 17 05 51021 08 HOSE 3 8 X 152 6FJICX 6FJICX 1 18 05 51021 07 HOSE 3 8 X 165 6FJICX 6FJICX 1...

Page 30: ...LDED 22 2 33 050 158 PLASTIC INSERT PAIR 31 3 30 90550 05 SAFETY LOCKING PLATE 11 4 30 90550 04 STACKING BOLT 5 16 X 1 3 4 11 5 33 050 160 TOP PLATE 20 6 48 090033 BOLT 5 16 X 1 3 4 UNC 20 CLAMP LAYOUT DOUBLE CLAMP ARRANGEMENT D ABOVE 11 PER HARROW SINGLE CLAMP ARRANGEMENT S ABOVE 9 PER HARROW 1 2 3 4 5 6 DOUBLE CLAMP SINGLE CLAMP ...

Page 31: ...tion shows the relationship between the hose ends and the location There are two circuits on the machine and so there are two sets of hoses STEP 38 Arrange the hoses underneath the machine so that the branches in the hoses are just behind the front wing mount 11 There should be 4 four hoses going towards the hitch 4 four hoses 12 14 22 24 going towards the right wing 4 four hoses 13 15 23 25 towar...

Page 32: ...g double clamps run the four lines along the front wing mount and on to the long wing brace There should be downward sag of about 5 as the four hoses go past the wing hinge point From here two lines branch off to the main lift cylinder and the other two lines run along the wing back to the flip over lift cylinder Use the single clamp arrange ment on the last two Hoses Passing the Hinge Point Attac...

Page 33: ...il into the lines You will need to extend and retract the cylinders several times to purge all the air from the system Repeat the process with the three cylinders on the main wings and tail The last cylinder to be purged should be the tail cylinder as it is controlled by a valve Make sure it is fully extending before you finish charging the sys tem Leave all the cylinders fully extended at this ti...

Page 34: ...indicated below facing the base end of the hydraulic cylinder Failure to orient the lock lever properly will result in damage Place a 1 x 3 1 2 useable length grooved pin through the two tabs and machinery bushing near end of the front wing mount and through the pipe welded to the bottom of the lock lever Secure with a 1 snap ring and machined bushing on either side of the lugs Lock Lever Installa...

Page 35: ...e hy draulic hoses Where possible tuck the wiring in behind the hoses Start by roughly laying out the wiring harness as shown in photo Wiring Harness Routing The harness is strapped to the harrow using the supplied black nylon tie straps at approximately the same locations as the hydraulic hose clamps There are some specific instructions on routing the harness through particular areas which will b...

Page 36: ...hoses toward the two extremity lights which will be installed in later steps The remaining section of the harness is to run along side the hydraulic hose going to the tail section of the harrow See photo Routing Along Hydraulic Lines Harness Routed Under Front Wing Mount The sections of the harness that go to the extremity lights are routed along the hydraulic hoses to the location of the extremit...

Page 37: ...of the wiring harness when the tail section is put in and taken out of field position See photo Slack in Wiring Harness Run the longer section of the wiring harness between the tail caster wheel assembly and the tail caster wheel assembly support brace to the right taillights as shown in photo Routing On Tail Frame Routing on Tail Frame Now that the wiring harness is laid out as explained above th...

Page 38: ...5 05 51064 01 RED TAIL LIGHT ASSEMLBY 2 6 03 050 068 WARNING SIGN SMV 1 7 30 90376 40 RIGHT TAIL LIGHT MOUNT 1 2 5 16 x 2 3 16 x 1 11 16 U BOLT 4 5 16 UNITORQUE NUT 4 5 16 LOCKWASHER 1 3 8 x 4 1 2 x 3 15 16 U BOLT 2 3 8 NUT 2 3 8 LOCKWASHER Extremity Lights Tail Lights 1 3 8 x 4 1 2 x 3 15 16 U BOLT 2 3 8 NUT 2 3 8 LOCKWASHER 2 1 4 x 3 4 CAPSCREW 2 1 4 FLATWASHER 2 1 4 NYLON LOCKNUT 3 1 4 x 3 4 CA...

Page 39: ... tation Extremity Light Install the left taillight items 4 5 6 using the 3 8 x 4 7 16 x 4 3 4 U bolt lock washers and nuts Position and fasten the light approximately as shown in photo Tail Lights Orient the light so that when the tail is lifted it will be square to the rear Tail Lights Install the right taillight items 5 7 using the 3 8 x 4 7 16 x 4 3 4 U bolt lockwash ers and nuts Position the r...

Page 40: ...tor can remove tools to achieve the desired tension Tools must be removed in pairs 2 tools Each pair will reduce the length of the tool assem bly by approximately 2 Adjustment Procedures a Using the 1 1 2 wrench loosen the 1 locking nut located on the tool tension rod The locking nut will be the nut closest to the tool lever b Tighten or loosen the other 1 nut to apply more or less tension to the ...

Page 41: ...have a double clevis arrangement During wing folding there will temporarily be negative weight on the hitch The cast hitch is held on using two 2 1 G8 bolts The cast hitch can be adjusted so that the harrow frame will be level It is im portant to get the harrow frame as level as possible so that proper depth control can be achieved To adjust height a Remove the 1 bolts holding the cast to the hitc...

Page 42: ... the hydraulics ensure that all locking devices have been removed and placed in the storage position The harrow has five folding sections and five cylinders controlling them Because of this high number of sections the harrow uses two separate hydraulic circuits to move the unit in and out of transport The operator must activate the circuits in the right order to achieve successful folding and unfo...

Page 43: ...wings the end sections flip over NOTE The tooling chain should be lying completely to the outside of the machine WING DOWN 1 Using the hydraulic control for the flip over wings the end section flip up 2 Using the main wing tail hydraulic control the right and left wings go down together 3 Using the same hydraulic control the tail section goes down last The sequencing valve will allow the wings to ...

Page 44: ...f this valve a First loosen the locking nut on the top of the valve b Next take a hex socket wrench and tight en the stem of the valve in a revolution or so c Re tighten the locking nut and try the hydraulics again PROBLEM 2 The Tail and or Wings Will Not Go Down Another common problem is when the tail or the wings will not go down There are two possible causes The first and most obvious is that t...

Page 45: ...adjust the height of each tool assembly bearing A Wing Caster Adjustment for Front of Tooling Assembly B Tail Bearing Assembly Height Adjustment It is desirable to slightly raise the front bear ings above the natural centerline of the tool assemblies This will feather out any ridge that would normally be caused by tool action Ideally you would like the first couple of tines just into the ground de...

Page 46: ...ese points are sup plied with grease The points are as follows Left Wing Hinge 2 Right Wing Hinge 2 Tail Section Hinge 2 Tool Tightening Levers 2 Caster Wheels 3 Tool Bearing Housings 4 Refer to the Maintenance Lubrication section for the grease schedule and additional infor mation for these grease points 3 8 TIRE INFLATION It is important that the inflation of all tires be set properly for maximu...

Page 47: ...Operators Manual 4 Ensure that there are no leaks in any of the hydraulic fittings 5 Ensure that the tooling is tightened as required See Tool Tensioning in this manual 6 Ensure that the tires are inflated as required See Tire Inflation in this manual 7 Ensure that the hitch connection is the proper one for your tractor hitch single or double There will be negative load on the tractor hitch briefl...

Page 48: ...46 45 Rotary Harrow SEPT 2008 ...

Page 49: ...47 45 Rotary Harrow SEPT 2008 ...

Page 50: ...48 45 Rotary Harrow SEPT 2008 ...

Page 51: ...013 85093 86418 2014 86419 87790 2015 87791 89096 2016 89097 90089 2017 90090 The following is a list of serial numbers issued to our machines at the beginning of each year To determine when a unit was made find the range within which the par ticular serial number falls It would have been produced between January 1 to Decem ...

Page 52: ...IVE FARMIMG KELLEY MANUFACTURING CO 80 Vernon Drive Zip 31794 P O Drawer 1467 Zip 31793 Tifton GA Tel 229 382 9393 Toll Free 1 800 444 5449 Fax 229 382 5259 Email Address info kelleymfg com Visit us at www kelleymfg com MADE IN AMERICA ...

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