Kleenmaid DW6010 Service Manual Download Page 29 | Manualshive

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Level and overflow protection system operation

Tub level control system WITH TURBINE

1- TURBINE FLOW METER

4- TUB

7- RESINS

2- AIRBREAK

5- AIR TRAPS

8- SALT

3- WASH WATER LEVEL

6- WATER SOFTENER

9- TRAY

1

AIRBREAK

A

FILL SOLENOID VALVE

2

TURBINE FLOW METER

3

FILL SOLENOID VALVE

B

REGENERATION SOLENOID VALVE

4

WATER SOFTENER

C

SOFTENED WATER

5

TRAY

D

WATER

6

WASH LEVEL

E

RESINS

7

TUB

F

SERVICE PRESSURE SWITCH

8

AIR TRAP

G

SAFETY GROUP

9

RESINS

H

AIR

10

SALT

I

SALT

ELECTRICAL IMPULSE:

If, during filling, the operating pressure switch ( P ) is not functional, there will be an increase in tub

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Summary of Contents for DW6010

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Page 3: ...l Power supply voltage and frequency 220 240 V 10 50 Hz Power 34 30 Watts Coil resistance 20 C 155 170 Ohms 10 Max head 1 m Max capacity 20 litres min WATER LOADING SOLENOID VALVE Power supply voltage and frequency 220 240 V 10 50 60 Hz Min Max operating pressure 0 5 10 bar Rated 3 5 7 litres min Thread dimension gas ALTERNATING WASH VALVE Power supply voltage and frequency 230V 50Hz 115V 60Hz U S...

Page 4: ...ICROSWITCH Max contact capacity 250 V 14 4 A TEMPERATURE PROBE with electronic timer Resistance 25 47000 3950Ohm 30 37500 3060Ohm 40 24900 1830Ohm 50 17000 1190Ohm 60 11700 840Ohm INDICATOR LIGHT Supply voltage 230 V Power 0 5 Watts SAFETY UNIT MICROSWITCH Max contact capacity 250 V 3 4 A BUTTONS Max contact capacity 250 V 16 4 A INTERFERENCE SUPPRESSOR FILTER Capacitor 1 x 0 1 uF X1 2 x 2700 pF Y...

Page 5: ...previous tub are the new tub bottom and a modified back The tub is constructed in 3 PARTS joined by beads ROOF aisi 430 stainless steel SIDE REAR SIDE aisi 430 stainless steel BOTTOM aisi 304 stainless steel DETAIL OF TUB BOTTOM REAR DETAIL ...

Page 6: ...r to accelerate the flow of water towards the sump pump 2 has a deep stainless steel filter zone hopper to improve the seal 3 has an inner border to stiffen the sump fixing zone THE FILTER 4 has a minimum radius border to minimise the collection of residues between the filer and the bottom ...

Page 7: ...or and to the upper spray arm feed nozzle The roof spray arm feed pipe is connected to a metal bracket attached to the tub roof 2 single filter sector between orbital and standard spray arms both in plastic 3 Upper spray arm feed nozzle attached to metal bracket fixed to the casing ...

Page 8: ...PRAY ARM IN PLASTIC CURRENT STANDARD SPRAY ARM 1 ALTERNATE ROOF UPPER SPRAY ARM LOWER SPRAY ARM NO ROOF 2 UPPER SPRAY ARM LOWER SPRAY ARM ROOF 3 ALTERNATE NO ROOF 4 ROOF UPPER SPRAY ARM 5 ROOF UPPER SPRAY ARM 6 UPPER SPRAY ARM A FRONT VIEW B REAR VIEW ...

Page 9: ...Baskets baskets upper and lower grey stainless steel upper basket fixed basket fully adjustable basket with 3 levels according to models interchangeability ...

Page 10: ...Inner door liner detergent distributor door lock INNER DOOR LINER IN AISI 304 STAINLESS STEEL 1 LOCK WITH 1 MICROSWITCH 2 DISTRIBUTOR WITH RAST CONNECTOR ...

Page 11: ...n the sump with float and microswitch to stop leaks presence of water in the tray elimination of pneumatic membrane 1 TUB OVERFLOW BOTH RIGHT AND LEFT 2 CHANNEL FORMED IN IE PROTECTION IN PLASTIC AS ON THE LS45 3 TERMINAL DUCT 4 COLLECTION TRAY COLLECTION DUCT FOR OVERFLOW WATER FROM TUB BOTH RIGHT AND LEFT ...

Page 12: ...ILL PIPE 3 ALLOWS ATTACHMENT OF COLLECTION TRAY 4 ALL FEET ARE ENTIRELY IN PLASTIC H90MM 70MM FOR BUILT IN NO INSERTS IN THE PRESSED BASE 5 HOOK ON COLLECTION TRAY OPTION FOR SCREW FIXING 6 AUXILIARY FRONT CLOSURE A INTEGRATED MOTOR MOUNTING WITHOUT BOLTS B INTEGRATED REAR FOOT ADJUSTABLE FROM THE FRONT ...

Page 13: ...A WATER SYSTEM ANCHOR POINTS Detail of motor mountings ...

Page 14: ...Detail of sump mounting ...

Page 15: ... FILTER 5 quick coupling WATER INLET PIPE REGENERATION IN TUB 6 PRESSURE SWITCH 7 bayonet fitting DRAIN PUMP 8 AQUA STOP SAFETY FLOAT MICRO 9 bayonet coupling NTC WATER CIRCUIT 1 ROOF NOZZLE 2 UPPER SPRAY ARM PRESSED GASKET 3 SMALL ORBITAL SPRAY ARM 4 MAX ORBITAL SPRAY ARM 5 FILTER GROUP 6 SUMP GASKET 7 ALTERNATING SUMP UNIT 8 WASH PUMP DELIVERY PIPE 9 SAFETY DEVICE ...

Page 16: ...P 12 TURBIDITY SENSOR SUMP PIPE RESISTANCE 13 SUMP PIPE DECALCIFIER 14 RESISTANCE 15 DRAIN PIPE 16 STAINLESS STEEL FILTER 17 LOWER SPRAY ARM SUPPORT 18 SMALL ORBITAL SPRAY ARM BUSH 19 INTERNAL FILL PIPE 20 INTERNAL PIPE INSERT 21 ROOF DUCT ...

Page 17: ... FIXING WITH 4 SCREWS WITHOUT FLANGE 2 PERIMETER BORDER FOR CHANNELLING ANY LEAKS 3 DIRECT DRAIN PUMP CONNECTION 4 ALTERNATING VALVE WITH SNAP FIT 5 INTEGRATED SAFETY MICROSWITCH AND FLOAT 6 INTEGRATED TEMPERATURE PROBE ...

Page 18: ...wer spray arms for fast cycle dishwashers Does not need additional protection for live parts in that it is self protected against contact with water 1 WITH 3 SEPARATE OUTLETS FOR FEEDING LOWER UPPER ROOF SPRAY ARMS 2 WITH SNAP FIT FOR SUMP FIXING 3 ELECTRICAL CONNECTION HAS 2 CONNECTORS ...

Page 19: ...crum and related adjustment fix fulcrum DETAIL OF HINGE COMPONENTS 1 MOUNTING 2 FIXING POINTS 3 CORD FRICTION N B do not lubricate the cord passage otherwise it will loose friction 4 TENSIONER 5 SPRING VARIABLE FULCRUM HINGES ...

Page 20: ... BALANCE DEVICE 2 THE SPRING ADJUSTMENT ISN T POSSIBLE HINGE ADJUSTMENT the hinge can only be adjusted on models with adjustable hinge fulcrums Proceed by removing kitchen plinth if the appliance is already installed and turn the adjusting screw indicated below ...

Page 21: ...1 ADJUSTING SCREW 2 TENSIONER 3 TENSIONER TRAVEL ...

Page 22: ...e inserted in a special plastic casing that acts both as a polarizer and as a restraint for the connectors themselves The polarizer is mounted directly on the shell of the circuit board Where technically possible the RAST 2 5mm connection has been used on most of the electrical components CURRENT 3RD GENERATION HARDWARE CIRCUIT DIAGRAM infra red interfaceable ...

Page 23: ...GENERATION HARDWARE CIRCUIT DIAGRAM radio interfaceable Current 3rd generation hardware circuit diagram infra red interfaceable New 4th generation hardware circuit diagram radio interfaceable RADIO TRANSMISSION ...

Page 24: ...L E RESINS 6 TUB F SERVICE PRESSURE SWITCH 7 AIR TRAP G SAFETY GROUP 8 RESINS H AIR 9 SALT I SALT ELECTRICAL IMPULSE Operation When the cycle starts the fill SV opens the water enters the AIRBREAK and after going up through the air gap it enters the resin compartment of the WATER SOFTENER The softened water then enters directly in the TUB through a side opening in the SUMP As the level of water in...

Page 25: ...lay shows the error E7 This error is temporary and can be reset by the customer who is thus aware instruction manual that the appliance is operating with an incorrect amount of water The appliance will thus signal error E7 at the end of each wash leaving the decision whether or not to call the technical assistance service to the customer MORE DETAILED INFORMATION ON THE DIAGNOSTIC CODES OF THE ELE...

Page 26: ... timer then finishes the filling operation when the correct amount of water has passed through the turbine The pressure switch has priority over the turbine this means that even if the turbine develops a fault the pressure switch will still control the filling operation For this reason if after the turbine has completed its count the level pressure switch does not trip the timer continues the fill...

Page 27: ...ANTITY LITRES SALT CONSUMPTION PER CYCLE GRAMS AUTONOMY WITH 1 KG OF SALT N OF CYCLES REGENERATION RESINS WASH 15 1 23 10 16 29 2 16 62 30 44 3 35 28 45 59 4 72 14 60 80 5 84 12 100 With the tub full at the end of the cycle excluding soak The chambers empty in line with the setting 5 x 7 second pulses of fill water for a total of 2 3 litres WASHING PERFORMED AT THE START OF EACH PROGRAMME includin...

Page 28: ...lt adjustment The electronic control system lets you customize dishwasher operation according to the water hardness level In particular the value entered for this parameter determines whether or not regeneration will be performed after the wash cycle according to the table below N B see also the Timer Manuals Note that there is no coloured regulating rod in the air break in other words all the cha...

Page 29: ... TRAY 1 AIRBREAK A FILL SOLENOID VALVE 2 TURBINE FLOW METER 3 FILL SOLENOID VALVE B REGENERATION SOLENOID VALVE 4 WATER SOFTENER C SOFTENED WATER 5 TRAY D WATER 6 WASH LEVEL E RESINS 7 TUB F SERVICE PRESSURE SWITCH 8 AIR TRAP G SAFETY GROUP 9 RESINS H AIR 10 SALT I SALT ELECTRICAL IMPULSE If during filling the operating pressure switch P is not functional there will be an increase in tub ...

Page 30: ... to count the litres of water loaded until the set number of safety pulses corresponding to 7 8 litres is reached At this point the timer closes the fill SV and activates the drain pump When the tub is empty the electronic timer blocks the appliance and indicates E9 ...

Page 31: ...out the plug or depressing the corresponding magnetothermic switch on the electrical service panel c The notes below show you how to disassemble the main components follow the procedure in reverse order to reassemble d The paragraphs below were written according to the following philosophy the operations required for accessing the components located inside in the lower part of the appliance are de...

Page 32: ...ght hand side as seen from the front 2 with the help of tool n 6 rotate the locking ring anticlockwise for one revolution 3 Disconnect the connection to the sump fixed by a spring clip 4 Remove the gasket and 5 remove the airbreak from the water softener unit 6 It is now possible to remove the ring nut washer ...

Page 33: ...Dismantling the hinges 1 MOUNTING 2 FIXING POINTS 3 CORD FRICTION DEVICE 4 TENSIONER 5 SPRING 1 Move the cord away from the friction device 2 Release the spring tensioning cord from the compensator ...

Page 34: ...e 4 Release the spring from the other end of the cord 5 Remove the hinge from the compensator 6 Remove the hinge cord friction device from the frame 7 Remove the spring adjusting unit 8 Remove the hinge retaining screws and remove the component from its housing ...

Page 35: ...tener 1 Remove the salt cap 2 Remove the toothed locking ring nut located inside the dishwasher immediately under the cap by rotating it anticlockwise 3 Ring nut removed 4 Remove the tray by levering with a flat screwdriver under the retaining clips 5 to access the component 6 Detail of water softener 1 ...

Page 36: ...7 Once all the electric wires and connecting pipe to the sum have been disconnected 8 remove the water softener ...

Page 37: ...the detergent dispenser 1 Remove the inner door liner fixing screws tool n 5 to access the detergent dispenser 2 Remove the 6 detergent dispenser fixing screws tool n 1 and disconnect the electrical rast connector ...

Page 38: ...el torx fixing screws tool n 5 2 Now remove the front panel from its housing to access the internal components 3 The timer is a snap fit in the internal part of the front panel 4 To completely remove the component from its housing disconnect the relative electrical connecting wires ...

Page 39: ...he float retaining clips outwards in order to 2 completely remove the component from its support MICRO SWITCH 1 Slightly bend the microswitch retaining clips outwards and 2 completely remove the component from its support 3 Disconnect the electrical connector ...

Page 40: ...motor 1 and heater element 2 positions 2 Remove the clips by levering the retaining lug fixing the wash motor 3 to the pipes 4 of the water system 5 Disconnect the electrical connections 6 Remove the rubber motor mounting to completely free the motor from its position ...

Page 41: ...7 Detail of motor base and anchor point 8 Remove the clips securing the heater element to the motor to free both components Detail of heater element Detail of motor ...

Page 42: ...ess the retaining clip anchoring the drain pump to the sump and 2 disconnect the electrical connector 3 The drain pump is the bayonet fixing type Consequently rotate the component anticlockwise to remove it completely from the sump ...

Page 43: ...Dismantling the sump and alternating valve SUMP 1 Detail of the sump position 2 Remove the 4 screws that secure the sump to the tub tool no 1 3 Disconnect the water pipe and electrical connectors ...

Page 44: ... ALTERNATING VALVE where fitted 1 Detail of the alternating valve 2 The alternating valve is a snap fit to the sump consequently rotate the component 3 to remove it 4 Detail of the alternating valve gasket n b when refitting the alternating valve make sure that the gasket is positioned correctly ...

Page 45: ...Pressure switch 1 Detail of the pressure switch position 2 Remove the fixing screw and 3 disconnect the electrical connector ...

Page 46: ...remove the 6 front panel torx fixing screws tool n 5 2 Now remove the front panel from its housing to access the internal components 3 Disconnect the electric wires 4 Remove the on off button which is a snap fit in the internal part of the front panel ...

Page 47: ...Dismantling the NTC probe 1 Disconnect the electrical connector 2 and extract the NTC probe from its housing ...

Page 48: ... torx fixing screws tool n 5 2 Now remove the front panel from its housing to access the internal components 3 Remove the 2 torx screws tool n 5 securing the lock to the internal door lining 3 Next extract the component from its housing and 4 disconnect the electric wires ...

Page 49: ...Dismantling the upper spray arm feed pipe 1 Remove upper spray arm feed pipe 1 which is a push fit in the pipe insert 2 2 Remove the pipe insert 2 which is a push fit in the lower pipe 3 ...

Page 50: ...3 Remove the screw securing the lower pipe to the filter tool no 1 4 Now it is possible to completely remove the lower pipe 3 ...

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