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Instruction 

manual 

HK 

       page 

27 

___________________________________________________________________________ 
 

6. Troubleshooting 

 

a.) The dies (Pos.-No. 6) came to a standstill during the crimping action. 
 

=>

 Check oil level. If the malfunction can’t be eliminated the tool has to be returned to 

the manufacturer. 

b.) The tool loses oil. 
 

=>

 Return the tool to the manufacturer. Do not open the tool and damage the seal of the 

tool. 

c.) The crimping tool doesn’t reach the final operating pressure. 
 

=>

 Stop the crimping process. Point the crimping head to the floor and actuate the pump 

handle continuously. Then press the reset key and repeat this procedure. Will the mal-
function not be resolved by this action the tool has to be returned to the manufacturer. 

 

7.   Putting out of action/waste disposal 

 

The disposal of the various components of the tool have to be treated separately. Doing 
that the first step is to dispose of the oil at special delivery points. 

 

Attention 
Hydraulic oils represent a danger for the ground-water. Uncontrolled draining 
of or improper disposal is under penalty. (environmental liability law) 

 

The remaining parts of the unit can currently be disposed of as scrap metal. Because of 
possible environmental damages we recommend to dispose of the tool by professional 
companies. A return of the old tool free of charge to the manufacturer cannot be granted. 
 
 

 

Instruction 

manual 

HK 

       page 

27 

___________________________________________________________________________ 
 

6. Troubleshooting 

 

a.) The dies (Pos.-No. 6) came to a standstill during the crimping action. 
 

=>

 Check oil level. If the malfunction can’t be eliminated the tool has to be returned to 

the manufacturer. 

b.) The tool loses oil. 
 

=>

 Return the tool to the manufacturer. Do not open the tool and damage the seal of the 

tool. 

c.) The crimping tool doesn’t reach the final operating pressure. 
 

=>

 Stop the crimping process. Point the crimping head to the floor and actuate the pump 

handle continuously. Then press the reset key and repeat this procedure. Will the mal-
function not be resolved by this action the tool has to be returned to the manufacturer. 

 

7.   Putting out of action/waste disposal 

 

The disposal of the various components of the tool have to be treated separately. Doing 
that the first step is to dispose of the oil at special delivery points. 

 

Attention 
Hydraulic oils represent a danger for the ground-water. Uncontrolled draining 
of or improper disposal is under penalty. (environmental liability law) 

 

The remaining parts of the unit can currently be disposed of as scrap metal. Because of 
possible environmental damages we recommend to dispose of the tool by professional 
companies. A return of the old tool free of charge to the manufacturer cannot be granted. 

Summary of Contents for HK 4

Page 1: ...____________________ Bedienungsanleitung Instruction Manual HK 4 HE 5181_B 4 07 JCS Seiten pages 32 Auf dem Knapp 46 Tel 49 0 2191 907 0 D 42855 Remscheid Fax 49 0 2191 907 141 _______________________...

Page 2: ...rden d rfen 6 Verhalten bei St rungen am Pre ger t 7 Au erbetriebnahme Entsorgung 8 Technische Daten Bedienungsanleitung HK 4 Seite 2 __________________________________________________________________...

Page 3: ...vermeiden Anwendungstechnische Hinweise Bitte unbedingt beachten um Sch den am Werkzeug zu vermeiden Bedienungsanleitung HK 4 Seite 3 __________________________________________________________________...

Page 4: ...iebsanleitung zug nglich machen und sich vergewissern da der Bediener sie gelesen und verstanden hat Bedienungsanleitung HK 4 Seite 4 __________________________________________________________________...

Page 5: ...hrleistung Die Gew hrleistung bei sachgem er Bedienung des Ger tes betr gt 12 Monate ab Lieferdatum Bedienungsanleitung HK 4 Seite 5 __________________________________________________________________...

Page 6: ...resseins tze Pos Nr 6 Pre kopf Pos Nr 2 R ckstellhebel Griff Pos Nr 4 Pos Nr 5 Pumpenhebel Pos Nr 3 Bedienungsanleitung HK 4 Seite 6 ___________________________________________________________________...

Page 7: ...nn der Pre kopf Pos Nr 2 ge ffnet werden und die Pre eins tze aus dem Werkzeug herausgenommen werden Bedienungsanleitung HK 4 Seite 7 __________________________________________________________________...

Page 8: ...urch ffnen des Klappriegels Pos Nr 1 das Verbindungs material aus dem Pre kopf herausgenommen werden Bedienungsanleitung HK 4 Seite 8 __________________________________________________________________...

Page 9: ...Klappriegel Pos Nr 1 wieder ge ffnet und das Verbindungsmaterial kann dem Pre kopf entnommen werden Bedienungsanleitung HK 4 Seite 9 __________________________________________________________________...

Page 10: ...S VB QS blau verzinkt Abk rzungen RKS Rohr Kabelschuhe VB Verbinder AEH Aderendh lsen QS Querschnitt Bedienungsanleitung HK 4 Seite 10 _________________________________________________________________...

Page 11: ...beitsbeginn ist zwingend ein spannungsfreier Zustand der zu verpressenden Verbindung sicherzustellen Bedienungsanleitung HK 4 Seite 11 _________________________________________________________________...

Page 12: ...versiegelung nicht besch digen Bei Besch digung der Ger teversiegelung erlischt der Garantieanspruch Bedienungsanleitung HK 4 Seite 12 _________________________________________________________________...

Page 13: ...zu lassen Eine kostenfreie R cknahme des Altger tes durch den Hersteller kann nicht zugesagt werden Bedienungsanleitung HK 4 Seite 13 _________________________________________________________________...

Page 14: ...us T 15 Ma e Kolbenhub 9 mm Breite des Kopfes 61 mm L nge des Kopfes 104 mm L nge des Ger tes 210 mm Bedienungsanleitung HK 4 Seite 14 _________________________________________________________________...

Page 15: ..._____________________________________________________________ Instruction Manual HK 4 HE 5181_B 4 07 Auf dem Knapp 46 Tel 49 0 2191 907 0 D 42855 Remscheid Fax 49 0 2191 907 141 ______________________...

Page 16: ...exchanged by the customer 6 Troubleshooting 7 Putting out of action waste disposal 8 Technical data Instruction manual HK 4 page 16 ____________________________________________________________________...

Page 17: ...es and environmental damage Application Warnings Please do not disregard to avoid damaging the tool Instruction manual HK 4 page 17 ____________________________________________________________________...

Page 18: ...n manual for the user and to make sure that the user has read and understood the instruction manual Instruction manual HK 4 page 18 ____________________________________________________________________...

Page 19: ...o 3 Warranty If correct operation is guaranteed our warranty is 12 months from the time of delivery Instruction manual HK 4 page 19 ____________________________________________________________________...

Page 20: ...Crimping dies Pos 6 Crimping head Pos 2 Retract lever Guiding handle Pos 4 Pos 5 Pump handle Pos 3 Instruction manual HK 4 page 20 ____________________________________________________________________...

Page 21: ...head Pos No 2 by unlocking the latch Pos No 1 and axially pulling them out of the the crimping head Instruction manual HK 4 page 21 ____________________________________________________________________...

Page 22: ...cond crimping cycle can be initiated or the crimping process can be terminated by opening the latch Instruction manual HK 4 page 22 ____________________________________________________________________...

Page 23: ...en finished the latch Pos No 1 has to be opened again and the connecting material has to be removed Instruction manual HK 4 page 23 ____________________________________________________________________...

Page 24: ...lue zinc plated Abbreviations TCL Tubular cable lugs C Connectors WF Wire Ferrules QS Cross section Instruction manual HK 4 page 24 ____________________________________________________________________...

Page 25: ...please make sure that all parts involved in the crimping process are not connected to live circuits Instruction manual HK 4 page 25 ____________________________________________________________________...

Page 26: ...Attention Do not damage the seals of the tool If the seals are damaged the warranty is invalidated Instruction manual HK 4 page 26 ____________________________________________________________________...

Page 27: ...rofessional companies A return of the old tool free of charge to the manufacturer cannot be granted Instruction manual HK 4 page 27 ____________________________________________________________________...

Page 28: ...idth of the crimping head 61 mm Length of the crimping head 104 mm Length of the entire tool 210 mm Instruction manual HK 4 page 28 ____________________________________________________________________...

Page 29: ...lli Rosselli 8 40121 Bologna Italy Tel 39 051 522308 Fax 39 051 522761 E MAIL info wab aleotti com Service Seite page 29 ______________________________________________________________________________...

Page 30: ...Praha 4 Prankrac Tschechische Republik Tel 42 2 61213220 Fax 42 2 61213218 E mail Klauke klauke cz Service Seite page 30 ______________________________________________________________________________...

Page 31: ...box 75 466 Manurewa Auckland Tel 0064 9 2671300 Fax 0064 9 2673170 E Mail info kascohydraulics com Service Seite page 31 ______________________________________________________________________________...

Page 32: ...20360 Turku Finnland Tel 00358 2 4100200 Fax 00358 2 4100229 E Mail info elteo fi Serbia Montenegro Service Seite page 32 ______________________________________________________________________________...

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