background image

significantly reduce performance.

•  Do not wind the winch too tight. Just enough to snug it against the winch stop is adequate. Over tightening may distort the bow over 

time.

•  Loosen the transom or gunwale tie down straps if the boat will be left on the trailer for more than 1-2 days. If the straps are left tight the 

boat may distort under pressure.

Care anD MaInTenanCe

•  With minimal care and maintenance, your boat has been designed to provide you with many years of enjoyment.
•  HDPE is very impact resistant but it is vulnerable to excess abrasion. Avoid dragging the boat across gravel, asphalt or concrete. If you 

wear a hole in the boat below the waterline HDPE is very difficult to repair. Nothing sticks to HDPE other than molten HDPE. Most 
adhesives even those that are very aggressive will only make a temporary bond and probably will not be waterproof.

•  Drain any water accumulated between your deck and hull.
•  Your boat can be cleaned with warm water and any standard detergents. More difficult stains, such as brackish watermarks, may be 

cleaned with a petroleum based cleaner. Read the manufacturers instructions carefully before using any cleaner. Do not use Armour-All® 
or other plastic conditioner products. They can discolor and even weaken the plastic. Do not use abrasive cleaning products.

•  If your boat will be used in salt-water environments, it is suggested that the boat and components be rinsed thoroughly with fresh water 

after each use. Barnacles and other marine life will form on the hull surface if the boat is left in salt or brackish water for extended periods 
of time. Carefully scrape off the hull surface periodically with a putty knife or stiff brush. They’ll be easier to remove if you keep the 
surface wet. Painting the hull with antifouling bottom preservative will help minimize barnacle and algae buildup.

•  Periodically check and clean the battery terminals and wire leads.
•  Remove corrosion from trolling motor harness connections.
•  Spray electrical connectors with a lubricant such as Super Lube or CRC 56.
•  Periodically check the operation of the aerator and lights.
•  Periodically inspect all bolts and screws to ensure proper performance and safety.
•  The carpet on the Pro 120 model is manufactured from 100% UV stabilized weather resistant polypropylene and can be cleaned with 

any standard carpet cleaner.

•  Polyethylene is a somewhat flexible material with some memory. This means it has a tendency to return to its’ original molded shape if 

distorted. If this occurs follow these steps:

1.  Relieve the pressure that caused the dent or distortion by supporting the boat differently or removing gear or the motor etc. 
2.  Place the boat in the warm sun. Usually the south side of a building is the warmest spot. As the boat warms up usually (but not always) 

the boat will return to its original molded shape. This may take a few hours or a couple of weeks depending upon outside temperatures 
and the degree of distortion.

Summary of Contents for Sun Dolphin Pro 102

Page 1: ...0 Pro 102 Pro 94 O w n e r s M a n u a l 1790 Sun Dolphin Drive Muskegon Michigan 49444 phone 231 733 2725 fax 231 739 4502 email klsales klindustries com website www klindustries com Big Bass Boat Features in a Compact Package ...

Page 2: ... Hull Your fishing boat is manufactured from High Density Polyethylene HDPE It is a very durable material Our specially formulated HDPE has an ultra violet inhibitor blended throughout the material to reduce color fade and maintain its strength Polyethylene is a somewhat flexible material with some memory This means it has a tendency to return to its original molded shape if distorted Capacity and...

Page 3: ...____________________________ Purchased from ____________________________________________ SETTING UP YOUR FISHING BOAT Components and Basic Set Up Please follow the recommended steps to prepare your boat Note the manual will refer to different models The large decal on the side of the boat shows the model Parts The Pro 120 comes with 2 padded seats 2 kingpin swivels 2 pedestals 3 transom drain plug...

Page 4: ... condenses or seeps between the deck and hull The third is located in the livewell The Pro 94 has three drain plugs One drains the water that gets onto the deck and is located on the transom Another drain eliminates any water which condenses or seeps between the deck and hull and is located on the bow just above the bow eye The third is located in the livewell Electrical Power Use a 12V Deep Cycle...

Page 5: ... Shaft length standard Note the Pro 120 has a feed tube from the front compartment to the battery compartment in the back of the boat to internally feed the wires from bow to stern for direct hook up to the battery The Pro 102 model has sockets to connect a trolling motor to either the bow or transom of the boat Maximum thrust 40 lbs Shaft length standard The Pro 94 model has a transom socket to c...

Page 6: ...ls with bow and stern trolling motor plugs be sure to connect both circuits to the battery There will be two red and two black wires Connect both red wires to positive battery terminal Connect both black wires to negative battery terminal The Pro 94 is not equipped with navigation lighting Livewell Aerator Pump If your boat has an aerator pump it is controlled by a switch on the control panel loca...

Page 7: ...cate the transducer away from the turbulence The transom consists of 1 plywood The transducer can be placed on either side per the diagram Do not mount into the outside sponson because there is only the material thickness of the hull to screw to and a leak will result See the instructions from the fish finder manufacturer for more details PRE LAUNCH CHECK Check the weather and wave conditions Revi...

Page 8: ... leaving from shore check to make sure the boat sits reasonably level fore to aft and side to side If not redistribute the items you have on board Be especially conscious of the shore condition Sharp rocks sharp edges on break walls concrete aprons etc can seriously chafe the hull if you drag or slide the boat over these surfaces Mooring and Docking Avoid mooring or docking in very shallow water w...

Page 9: ...ust the trim This is the angle between the power unit of the motor prop and the transom of the boat If the motor is angled out too far the bow will rise sharply when power is applied When the prop is angled too close to the transom it will tend to push the bow down when power is applied Adjusting the weight distribution in the boat will also help the boat travel smoothly If the bow lifts too much ...

Page 10: ...that the boat and components be rinsed thoroughly with fresh water after each use Barnacles and other marine life will form on the hull surface if the boat is left in salt or brackish water for extended periods of time Carefully scrape off the hull surface periodically with a putty knife or stiff brush They ll be easier to remove if you keep the surface wet Painting the hull with antifouling botto...

Page 11: ...oat from the water Leaving the boat in the water for any longer than a few days will promote algae growth on the hull Winter can be very hard on boats We advise cleaning and coating electrical fittings with CRC 56 or battery terminal protectant prior to storage For best results we suggest a mooring cover which prevents water and debris from accumulating Custom fit boat covers are available from KL...

Page 12: ...eck warranty Please Choose Your Model Pro 94 Pro 102 Trolling motor plug in socket Livewell with drain Tie down mooring cleats Thru transom drain Mooring Cleat Built in trolling motor mount Twin padded swivel fishing chairs Specifications Length 10 2 310cm Width 56 142cm Height 23 58cm Weight 165 lbs 75kg Capacity 469 lbs 213kg HP Rating 7 Also Features Meets CE and US Coast Guard Safety Standards...

Page 13: ...12042 Screw for Light Socket need 4 12574 Light Stern 12700 Rod Holder 12033 Screw for Rod Holder need 2 11774 Rub Rail Assembly 27 12006 Rivet need 14 12036 Rivet Burr for Rivet need 14 12247 Motor Mount Plate Rear 12045 Screw for Rear Motor Mount need 6 12588 Oarlock Socket pair 12415 Plate for Oarlock 12065 Screw for Oarlock Socket need 2 12084 Nylock for Screw need 2 per socket 12583 Seat Base...

Page 14: ...167 Drain Plugs for Fittings 0046 Light Pole Stern 4078 Light Pole Bow 3609 Light Socket boat contains 2 2595 Pump Assembly Please have serial number available when ordering PRO 94 12676 Trolling Motor Receptacle Female receptacle on boat bow and stern 12675 Trolling Motor Plug Male receptacle on motor 0241 Padded Seat 3889 Screw 3 4 4 per seat 0748 Seat Mount Base Kingpin Swivel 0124 Screw 14 X 3...

Page 15: ...ersonal use this warranty shall apply for a period of two years on the deck and hull and two years on parts from the date of retail sale Any warranties from suppliers of component parts supersede KL Industries warranty This warranty covers use under normal conditions and does not cover damage caused by accidents alteration or misuse Freight to and from a local dealer or manufacturing plant is at t...

Page 16: ...nly to eliminate puddling Available in gray Pro 120 11238 Pro 102 ABT102CVGY Pro 94 ABT94CVGY Deck Motor Mount For use with Pro 120 only Carpeted block mount for mounting bow style foot controlled trolling motors Provides a 25 x 5 mounting area Available in green Pro 120 11239 Set of Oars Set of 6 oars allows the boat to be rowed from the rear Set includes two oars and oarlocks All models 12738 Oa...

Reviews: