Kiturami TURBO-17 Technical Information Download

Page: 2 / 36

CONTENTS

1) overall view

1 -1. General information

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2) Product description

2 - 1. Boiler Specification

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2 - 2. Product dimensions

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2 - 3. Burner Specification

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3) Installation

3 - 1. Standard chimney installation

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3 - 2. Standard heating & hot water installation

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3 - 3. Standard gas connection installation

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3 - 4. Burner connection spec

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3 - 5. connecting Electricity

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4) Main part spec

4 - 1. Gear pump

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4 - 2. Electronic pump

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4 - 3. Ignition transformer

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4 - 4. Connector

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4 - 5. Ignition bar

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4 - 4. Adjustment and gas conversion

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5) Burner direction for assembly

5 - 1. Burner part exploded view

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6) Teat working

6 - 1. Check list before switching - on

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7) Direction For assembly

7 - 1. Boiler part exploded view

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7 - 2. Part name

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8) Maintenance guide

8 - 1. Assembly of Burner

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8 - 2. Assembly of Temp. and Overheating Sensors

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8 - 3. How to clean Heat exchanger's Exhaust tube

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9) Function of the controller

9 - 1. Main controller part mane

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9 - 2. Room control part mane (CTR-5700 plus)

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9 - 3. Room control LED panel

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10) Troubleshooting guide (error code)

10 - 1. Finding failure

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11) Technical Data Table

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10) Memo

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11) Warranty

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2페이지

Summary of Contents for TURBO-17

Page 1: ...Model TURBO 25 29 1 kW TURBO 30 34 9 kW TURBO 17 19 8 kW TURBO 21 24 4 kW Technical information and Installation Servicing Instructions TURBO Oil Boiler boiler 1페이지 ...

Page 2: ...r 19 4 5 Ignition bar 20 4 4 Adjustment and gas conversion 21 5 Burner direction for assembly 5 1 Burner part exploded view 22 6 Teat working 6 1 Check list before switching on 24 7 Direction For assembly 7 1 Boiler part exploded view 25 7 2 Part name 26 8 Maintenance guide 8 1 Assembly of Burner 27 8 2 Assembly of Temp and Overheating Sensors 28 8 3 How to clean Heat exchanger s Exhaust tube 29 9...

Page 3: ...nvenient fuel saving mode such as Outgoing Bath and Sleep mode and is equipped with the safety devices including a flame sensor and a temperature sensor It s a safe boiler with the cutting edge technology 4 Turbo Cyclone Burner Korea Patent No 101040 Kiturami Turbo Cyclone Burner burns combusted air secondarily with a special metal plate heated up to 800 like a turbo engine of an automobile It s d...

Page 4: ...IMENSION Wx Dx H POWER SOURCE 365 x 650 x 890 FLUE Room Control WEIGHT kg HEATING AREA FUEL TYPE 113 140 325 x 602 x 815 INSTALLATION TYPE FE 220 160 Light Oil 200 CH SUPPLY Ignition transformer BURNER Heat exchanger DHW COIL Damper Ring Bottom COVER Main controller CH RETURN Temperature sensor OIL FILTER CASE TOP COVER TOTAL CONTROL COMPUTER OIL 4페이지 ...

Page 5: ...15 80 32 32 32 15 15 CH supply pipe is on the upper section as shown in Figure 602 815 650 REMARK 603 H 890 TURBO 17 TURBO 30 325 L MODEL W 325 TURBO 21 TURBO 25 2 2 Product dimensions 815 TURBO 30 365 TURBO 25 890 MODEL 365 TURBO 17 650 TURBO 21 B A Temperature sensor MAIN Controller Peep hole C Burner D Photo sensor Air damper Ignition transformer E F Low water sensor electronic pump 5페이지 ...

Page 6: ...l metal plate heated up to 800 like a turbo engine of an automobile considerably reducing fuel costs and exhausts Ignition transformer Air Damper Burner Tube Burner Body NAME Oil filter 2 3 Burner Specification Gear Pump type Electronic Pump type NAME Photo sensor Burner Gasket Electronic Gear Pump Motor cover NAME 입체 형 소용돌이 스테빌라이저 특수금속 FCH2 NOZZLE 9 6 8 1 8 2 2 3 4 5 4 6 9 5 Cyclone stabilizer Sp...

Page 7: ... Dimension of Electronic Pump type Burner mm Dimension of Gear Pump type Burner Gear Pump type Electronic Pump type Gear Pump type Gear Pump type Gear Pump type 7페이지 ...

Page 8: ...ronic Pump type Burner Flange mm Dimension of Gear Pump type Burner Flange mm A B 115 172 TURBO 35 TURBO 25 143 5 115 172 115 143 5 TURBO 21 143 5 C MODEL 172 143 5 115 172 A 143 5 115 B C 172 TURBO 21 TURBO 17 MODEL 8페이지 ...

Page 9: ...ondensate generated in the outer flue from flowing into the inside of boiler Installing flue in case of existing flue 1 Check the air leakage at the joint between outer flue and inner flue and seal the joint with the nonflammable material 2 Install air intake vent at the bottom and exhaust gas vent at the top 3 Keep the distance more than 200mm between the outer flue and the inner flue s end which...

Page 10: ...Use a plug acceptable only for the boiler 6 Install the boiler 50mm higher than the floor Cautions in installing Flue 1 The highest part of flue should be out of wind pressure belt and not be influenced by rain and wind 2 When there is a high building or an obstacle within 1M around the flue the flue should be Min 1M higher than the high building 3 If the flue is placed in a wind pressure belt the...

Page 11: ... valve appropriate to the capacity of the boiler to prevent the damage by the thermal expansion pressure 5 If the boiler is directly connected to the water supply pipe it may be damaged due to the high pressure of water supply Therefore be sure to install a pressure reducing valve and a check valve Keep the pressure of the cold water supply within 0 6 1 kgf to use the hot water sufficiently 3 2 St...

Page 12: ... of Total Piping expansion tank chimney Boiler circulation pump Heating return Heating supply Over flow pipe DHW outlet DHW inlet Cool water inlet pipe Over flow Heating header expansion tank Over flow radiator DHW outlet Heating return Heating supply DHW inlet Bath Heating coil 12페이지 ...

Page 13: ...Heating return DHW outlet Pipe preventing the natural circulation DHW inlet VALVE Over flow pipe DHW inlet control valve Boiler chimney Auto Air vent expansion tank 2 nd Heating Coil 1 st Heating Coil Over flow Heating header circulation pump Drain chimney 급수파이프 Water supplement pipe Pipe preventing the natural circulation 13페이지 ...

Page 14: ...he right table is for the Copper pipe of 8mm and 10mm which can be substituted with the steel pipe of 1 4 3 8 When installing the Oil tank lower than Burner Downward type Caution Surely check whether the return line is open or not In case of operation of burner with it open the retainer in pump will be damaged Install the oil pipe if possible with the copper pipe and check the air infiltration cle...

Page 15: ...pped boiler can use diesel oil and heating oil 2 Water connection 1 The illustration shows the connections for the water and gas attachments of the boiler See valves configuration 2 Check that the maximum water mains pressure does not exceed 3bar if it does a pressure reducing valve must be installed 3 For measuring of the pipes and of the heating bodies in the heating system the residual head val...

Page 16: ...etc should comply with the regulation 3 If this appliance is not earthed by power plug ensure to earth separately by minimum 30cm inserted in the ground Note not to connect gas pipe telephone wire and lightning conductor rod in order to avoid any accident from lightning surge or the gas accident 4 Make sure that the socket outlet is apart by over 30 cm from the appliance 5 The power outlet has to ...

Page 17: ...ure of pump based on DANFOSS pump Gear pump work SYSTEM 4 2 ELECTRONIC PUMP W x L x H 60mm x 67mm x 89mm Power connector Oil outlet Outlet pressure adjusting screw Air outlet Oil filter connector Adjusting Pressure Cylinder Port Inlet Φ 1 4 Outlet Φ 1 4 Nozzle Connection Φ 1 8 Pressure Gauge Connection Φ 1 8 Vacuum Gauge Connection Φ 1 8 Oil Filter Replacement 17페이지 ...

Page 18: ...rol KNOB is identical to 1st Air control KNOB Adjusted new location is applied after reactivation Air adjusting damper controls the 1st air inlet and the 2nd air inlet by the motor with the electronic control It can inhale the exact amount of air to prevent a gas explosion at the initial ignition How to adjust the Air damper of Electronic Pump type Burner Manual 1 Loosen the Air control KNOB by tu...

Page 19: ...LUE C PHOTO SENSOR 5 Power connector fuse Box 4 3 ITEM VALUE 20 W Allowable Temp 15kHz Min Power Consumption 10 70 33 mA Min Output Current Current Consumption 220 mA Max Output Frequency high tension WIRE 170 6A instant Fuse Rating 70 A B Ignition bar cap 9pin connector PHOTO SENSOR ITEM POWER Electronic pump Fan Preheater Electronic pump Power 220V fuse fuse fuse Photo sensor Ground 19페이지 ...

Page 20: ...ent ignition fault or ignition delay by electrical discharges Therefore check the soot and epoxy damage TIME CHART Normal combustion Abnormal combustion C 2 Thermal Resistance 10 14 10 15 Ωcm DIMENSION mm Withstanding voltage NAME 190 Epoxy F E 4 B TURBO 21 18 KV mm Electrode rod Connection hole Hardness 97 M ITEM 5 3 VALUE 196 sec D A Dielectric Constant ITEM VALUE Insulation Resistance Ignition ...

Page 21: ...roller Flame detect 100 000 UNIT TURBO 17 MODEL 174 4 GEAR TYPE CAPACITY kW kcal h Lit h 116 3 16 5x60 H 45 B 27 2 150 000 4 6 Adjustment and Oil Conversion 1EA TURBO 25 232 6 1EA 13 9 3 5x60 H 45 B 16 5x60 H 45 B 20 5 TURBO 21 TURBO 30 58 kg h 58 kg h 200 000 CTX 7000MV Photo tube type Photo tube type CTX 7000MV CTX 7000MV Photo tube type 7 12 7 kg h 7 15 10 kg 10 70 Photo tube type 7 kg h 7 12 1...

Page 22: ... 6 7 8 9 10 11 12 13 14 15 16 BURNER BODY REAR MOTOR COVER MICA C RING OIL SUPPLY PIPE STABILIZER IGNITION TRANSFORMER FAN 5 1 Burner Part exploded view NAME NAME NAME Nozzle ELECTRONIC PUMP PHOTO SENSOR PEEP HOLE BURNER BODY FRONT IGNITION BAR MOTOR BURNER NOZZLE HOLDER 22페이지 ...

Page 23: ...4 15 16 17 18 IGNITION BAR FAN STABILIZER NAME DAMPER AUTO MANUAL NAME NAME FAN CASE BODY BURNER TUBE NOZZLE NOZZLE ADAPTOR GUIDE GEAR ELECTRONIC PUMP MOTOR PHOTO SENSOR IGNITION TRANSFORMER 9PIN CONNECTOR BRACKET TRANSFORMER BRACKET FLANGE BRACKET PHOTO SENSOR 23페이지 ...

Page 24: ...ound the flue Has the boiler been installed in boiler dedicated and well ventilated room Is there enough space for boiler inspection Does the boiler have good drainage on operating Has the boiler been installed horizontally on the nonflammable floor such as concrete floor or bricks Has the boiler s flue been kept warm completely Has the thermostat been connected to lines accurately 6 1 Check list ...

Page 25: ...7 Direction for assembly 7 1 Boiler Part exploded view 25페이지 ...

Page 26: ... water sensor 11 Burner ASS Y 12 Silencer 13 Damper ring 14 Baffle plate 15 Stainless band 16 Power code 17 Oil hose 18 Room control 19 Oil filter 20 Bushing Oil hose 21 Connector 22 Gasket Hood Model ERP Code Korean Part Name English No 하부 커버 오일 필터 버플 플레이트 온도 센서 케스타블 소음기 가스켓 버너 전면 도어 담바링 붓싱 오일호스 콘넥타 오일호스 룸콘트롤러 상부 커버 케이스 옆면 메인 콘트롤러 버너 저수위 센서 가스켓 후드 파워 코드 스텐밴드 열교환기 26페이지 ...

Page 27: ...panel 1 Separate the connector plug from burner 2 Remove two nuts on burner flange by spanner 3 Separate the burner by pulling forward 1 Replace the gasket fixed on flange with new one 2 Check the status of Burner interval and fixed state of ignition rod and assemble the burner on flange 3 Fix the burner by tightening nuts 4 Assemble the connector plug on the exact location 1 Tool 27페이지 ...

Page 28: ...anel 5 Separate the control box and connector plug fixed on the front of Heat exchanger 1 Separate Temperature Sensor or Overheating Sensor by turning it counterclockwise with a spanner Check the scale on the Sensors 1 After sealing the Sensor by Teflon Assemble the Sensor at the exact location by turning clockwise 2 Connect the Sensor with connector plug After opening pipe valve check the water l...

Page 29: ...separate the panel 5 Untie stainless band on the flue and separate the flue 6 Loosen nuts fixed on Damper ring and separate Damper ring from Exhaust hood 7 Check the soot status of top of the Heat exchanger and take Buffle plates out of Exhaust tubes 8 Clean the soot inside the Exhaust tubes by using brush or chemical 9 In reverse order assemble Heat exchanger Flange of Boiler Fixing Bolt Sealing ...

Page 30: ...exchanger overheats Lights when Power is ON Flickers when detecting abnormal signal between Room controller and Main controller Switch for boiler power On Off or Restart Lights when Burner operates 9 1 Main Controller part name 6 Power switch 3 Burner lamp 2 Air pressure sensing ON OFF switch 1 TEMPERATURE 4 circulation pump 5 Power lamp 6 Power switch 3 Burner lamp 2 Air pressure sensing ON OFF s...

Page 31: ...ECT BUTTON ROOM TEMPERATURE HEATING TIMER HEATING OUT GOING 3 DOMESTIC HOT WATER ONLY 4 GREEN INDICATOR POWER SUPPLY 5 ADJUSTMENT NUMERIC INCREASING BUTTON EACH UNCTION 6 ADJUSTMENT NUMERIC DECREASING BUTTON WITH EACH FUNCTION 7 CH TEMPERATURE ADJUSTMENT BUTTON 8 TIMER ADJUSTMENT BUTTON 9 ON OFF BUTTON 31페이지 ...

Page 32: ...temperature mode adjusted heating temperature display More the BAR numbers the heating temperature is higher 6 When the boiler is operating in each setting mode this symbol display 7 When set the room temperature will changing this symbol display 8 When the room temperature will be changing this symbol display 9 When the boiler doesn t operate with timer mode this symbol display 10 When the boiler...

Page 33: ...wer is in by putting in another home appliances power cord If power is in but boiler doesn t operate check the disconnection state of the fuse inserted in burner ignition trans And change it in order to operate the boiler Check circulation pump in the boiler is operating There is a possibility that circulation pump doesn t rotate itself due to fixation In this case having a initial forced rotation...

Page 34: ... 115 165 19 16 480 1 6 Heat i ng w at er Connect i on f l am e det ect i ng t ype Usef ul Ef f i ci ency at M ax M i n Heat i ng O ut put Fl ow Ret ur n 80 60 92 8 Use t em per at ur e 75 80 102 1 2 440 3 5 El ect r i cal Suppl y Cont r ol m et hod O i l Type 1 st age Pow er consum pt i on I nt ake Exhaust Fl ue Syst em Type I nst al l at i on Type Dom est i c H ot W at er Connect i on Physi cal d...

Page 35: ...12 Memo 35페이지 ...

Page 36: ...13 Warranty 36페이지 ...

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