KITTORY KTG 160P User Manual Download Page 9

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to the «+» welding cable socket, and the 
cable with the “Mass” clamp  to the «-» 
welding cable socket

6.

 Turn the machine mode switch 

(see Fig. p.11, item 6) to MMA welding 
position.

7.

 Connect the “Mass” terminal to the 

workpiece or welding table.

8.

 Insert the electrode into the elec-

trode holder.

9.

 After you make sure that the elec-

trode holder and the electrode do not 
touch the parts connected to the neg-
ative terminal, connect the machine to 
the mains power supply and turn it on.

10.

 Set the required welding current 

Electrode diameter, mm

Metal thickness, mm

0,5

1-2

3

4-5

6-8

9-12

13-15

16

W

elding current, A

10-20

1

30-45

1,5-2

65-100

2-3

100-160

3-4

120-200

4-5

150-200

4-5

160-250

5

200-350

6-8

Table of selecting electrode 

diameter depending on the metal 

thickness and welding current

Maintanence

ATTENTION!

 Disconnect power 

source before performing any 
maintanence work.

Long service life and efficient oper-

ation of the welding machine directly 
depend on its technical condition. 
Regularly monitor the machine con-
dition. If damage occurs, repair the 
machine immediately. Do not oper-

ate the machine in overload condi-
tion. Strictly observe the switching 
frequency. Avoid impacts or other 
mechanical damage of the case and the 
machine operational panel. Do not keep 
the machine in moist or damp areas.

Inverter welding machine is a reli-

able equipment. Observance of simple 
safety rules and timely maintenance can 
significantly increase the operational 
lifespan.

Keep the welding machine in good 

condition.

Carry out preventative maintanance 

and timely repairs of the machine.

(see Fig. p.11, item 1) and start work.

Maintanence

arc damage and the welding process 
shutdown.

6.

 Setting the wire feed speed: The 

wire feed speed control (see Fig. 11, 
item 4) controls the speed of the wire 
that is being fed through the MIG torch. 
The wire feed speed must be precisely 
set at the level when the wire fully 
melts. When setting the wire feed speed, 
check the wire type, diameter, volt-
age and positioning of the seam. The 
welding current changes if the wire feed 
speed adjusted.

NOTE:

 The wire will move faster 

if you do not strike the welding 
arc. On the contrary the wire feed 
speed will be lower if you strike 
the welding arc.

7.

 Connect the earth terminal to the 

metal part identical to the one you will 
be welding on. The metal part should be 
the same thickness or slightly thicker 
than the workpiece. Clean the workpiece 
before you start welding.

8.

 Adjust the required welding 

voltage.

9.

 Bring the torch close to the work-

piece, make sure to position the torch 
following the recommendations of this 
manual.

10.

 With your free hand, turn the wire 

speed control knob to the maximum and 
keep holding the knob.

11.

 Draw the protective mask and 

press the MIG torch trigger to strike the 
arc, start moving the torch forehand 
or backhand, simultaniously turn-
ing the wire feed speed control knob 
counterclockwise.

12.

 While adjusting the wire feed 

speed, the sound produced by the 

welding arc will change from the sharp 
buzzing sound to a slight sizzling bacon 
sound. If you reduce wire feed speed 
too much, you will hear a sharp sound 
and bangs. The wire feed speed is 
correct when you hear a steady sizzling 
sound. By slightly changing the wire 
feed speed, you can control the tem-
perature and fill rate of the weld when 
the arc voltage settings are set and not 
changed. Repeat the above procedure if 
you have adjusted the voltage, diameter 
or type of the welding wire.

13.

 After welding operations are 

completed, set all the controls to the 
minimum position, close the valve on 
the cylinder and unplug the machine.

MMA operation

ATTENTION!

 Follow the safety 

rules! Start work only in appro-
priate tightly woven clothes and 
closed boots. Welding gloves and 
a mask must be worn at any time!

If the welding machine was used 

for welding in the MIG mode, take the 
following steps to prepare it for opera-
tion in the MMA welding mode (covered 
electrode welding):

1.

 Unplug the welding machine.

2.

 Turn the gas cylinder valve off and 

disconnect the hose from the socket on 
the back of the welding machine.

3.

 Disconnect the MIG torch. Loose 

the feeder deflector roll and coil the wire 
onto the spool.

4.

 If the polarity of the negative termi-

nal has been changed to «+», restore it. 
(See step 4 on page 13 of this manual).

5.

 Connect the welding cables to the 

machine: connect the electrode holder 

MMA operation

Summary of Contents for KTG 160P

Page 1: ......

Page 2: ...u can expect safe and trouble free operation of the welding machine Serious personal inju ry may result if safety or operational information is not understood or followed Do not operate the machine and do not allow other personnel to operate it un less the safety instructions of the manual are carefully read and strictly followed This manual cannot cover all possible situations that may arise whil...

Page 3: ...aviolet UV and infrared IR rays which can Safety instructions Safety instructions Workplace Welding works must be performed away from flammable materials Always keep fire extinguishing equipment at a handy location in the workshop Make sure that the surrounding surface is clean dry and the room is well ventilated Do not use the welding machine in damp areas Welding works should be carried out in w...

Page 4: ...ept away from welding area Do not coil the cable around your body while welding If possible twist together the electrode holder cable and the negative clamp cable If possible keep the electrode holder cable and the negative clamp cable on the same side Safety instructions cause injure in the eyes and burn the skin Do not look at the welding arc without proper eye protection Always use a welding he...

Page 5: ...e connected electrode Do not weld on the cylinder Keep the cylinder in a vertical position on a special cart Ensure a stable posi tion of the gas cylinder Keep cylinders away from welding and electrical appliances Use the appropriate controls gas hoses and fittings provided specifi cally for use with the gas cylinder Do not look at the valve hole when opening During storage use the protective cyli...

Page 6: ...is equipped with current adjust ment conrol and wire feeder control depending on the material and the thick ness of the workpiece to be welded Component overview 1 MMA welding current Welding current is selected depending on the electrode diameter and thickness of the workpiece 2 Power indicator Indicates that the welding machine is connected to the electrical power supply 3 Alarm indicator If the...

Page 7: ...ive increase of the weld pool and increases porosity in the seam Wire stickout An increase in the wire stickout results in deterioration of arc stability and weld shaping it also leads to increased spattering of the melted metal Shortened amount of wire stickout makes it difficult to observe the welding process causing frequent burn ing of the torch gas nozzle Determening the amount of wire sticko...

Page 8: ...d of the welding torch and the surface to be welded must not change and should not exceed 6mm A greater distance will result in the welding MIG installation 5 1 Connecting gas cylinder Install the gas cylinder on the prepared sur face If necessary fix it to avoid tipping over ATTENTION Observe safety rules when working with a gas cylinder 5 2 Attach the gas regulator to the cylinder valve 5 3 Atta...

Page 9: ...ll move faster if you do not strike the welding arc On the contrary the wire feed speed will be lower if you strike the welding arc 7 Connect the earth terminal to the metal part identical to the one you will be welding on The metal part should be the same thickness or slightly thicker than the workpiece Clean the workpiece before you start welding 8 Adjust the required welding voltage 9 Bring the...

Page 10: ...it first in a plastic bag and then in a storage box The welding machine will not start The machine is unplugged Connect to a power supply Circuit breaker triggers Check for short circuit and turn on the circuit breaker Switch on off button is faulty Change switch on off button Welding arc will not start The workpiece is covered with paint or rust Clean the workpiece Junction point of the terminal ...

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