KITTORY KTG 160P User Manual Download Page 4

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Safety instructions

such workpiece without its special 
preparation can lead to fire and explo-
sion of fumes of flammables.

• Take safety measures to protect 

nearby flammable materials from 
sparks and drops of metal. For insula-
tion, put a piece of sheet metal or use 
a dense, non-flammable fabric.

• Never weld freshly painted structures 

and materials until the paint dries 
completely.

• Sparks and drops of molten metal are 

scattered in the process of welding. 
They can get into the pockets and 
clothing. Use tightly fitted clothing and 
shoes with shut pockets. Do not allow 
sparks to enter the gaps of wooden 
decks and furniture.

• After finishing welding, make sure 

that there are no smouldering objects 
or drops of the molten metal in the 
gaps. Before leaving work place, make 
sure  the smoke concentration is not 
increasing.

• While welding never use clothing, 

gloves and shoes with the traces of tar, 
oil and other flammable liquid.

• Remove from the pockets flammable 

and explosive objects, such as lighters 
and matches.

• To avoid spontaneous starting of the 

welding arc when the electrode holder 
is in contact with the workpiece, do not 
leave the switched on welding machine 
unattended. Remove the electrode and 
store the electrode holder on a safe 
distance from a workpiece and other 
objects which can create electrical 
contact.

Hot surfaces

• The place of the weld and the adjacent 

parts run hot and can cause severe 
burns when in contact.

• Do not touch the workpiece until it 

cools down completely.

• The TIG torch and the electrode are 

also very hot. Do not touch them 
immediately after finishing welding as 
it can cause a burn.

• Do not remove the weld slag until it 

cools down completely. The heated 
slag may get into the eyes or on cloth-
ing and cause a burn.

Electromagnetic fields

• The magnetic field may effect the 

operation of different electrical or elec-
tronic devices, e.g. pacemakers.

• Wearers of pacemakers or other vital 

electronic equipment should consult 
their physician before beginning any 
arc welding.

• People with a pacemaker should be 

kept away from welding area.

• Do not coil the cable around your body 

while welding.

• If possible, twist together the electrode 

holder cable and the negative clamp 
cable.

• If possible, keep the electrode holder 

cable and the negative clamp cable on 
the same side.

Safety instructions

cause injure in the eyes and burn the 
skin. Do not look at the welding arc 
without proper eye protection. Always 
use a welding helmet that covers your 
face.

• Choose the clear shade range of the 

welding lens in accordance with the 
level of the welding current. For the 
most common welding modes, a range 
of 9-13 DIN is sufficient. For cold 
running, a clear shade range of 5-9 
DIN may be required. Modern welding 
helmets allow smooth adjustment of 
the clear shade range. The table below 
provides the values of the clear shade 
according to the type of welding and 

welding current.

• UV and IR rays are dangerous to 

uncovered skin and can cause skin 
burns.

• Suitable protective flameproof clothing 

must be worn at all time.

• The welding arc rays reflected from 

walls and nearby objects, can cause 
burns of the eye cornea and uncovered 
skin areas in nonwelders. To protect 
others, use flame proof screens or 
natural barriers.

• If there are other people in the welding 

area, warn them of the danger each 
time before starting the welding arc so 
that they can protect themselves from 

Recommended filter shades for arc welding

Type of welding

Welding current, А

15

30

40

60

70 100 125 150 175 200 225 250 300

Coated electrodes

8

9

10

11

12

TIG-welding

8

9

10

11

12

Inert-gas arc welding of heavy 

metals

9

10

11

Inert-gas arc welding of light-

weight alloy

10

11

12

injuries caused by hazardous radiation.

Fire safety

• In advance prepare fire fighting equip-

ment for the safe welding works. Keep 
extinguishing equipment at a handy 
location in good working order.

• Never weld near flammable and 

explosive materials. Put a fire resis-
tant screen around the welding area. 
If welding work has to be carried out 
next to flammable materials cover 
them with fire resistant material, 
such as a piece of sheet metal or fire 
resistant blanket. Place a working fire 
extinguisher next to a welder.

• Do not weld containers, fuel tanks, or 

pipes that contain or have contained 
flammable substances. Welding of 

Summary of Contents for KTG 160P

Page 1: ......

Page 2: ...u can expect safe and trouble free operation of the welding machine Serious personal inju ry may result if safety or operational information is not understood or followed Do not operate the machine and do not allow other personnel to operate it un less the safety instructions of the manual are carefully read and strictly followed This manual cannot cover all possible situations that may arise whil...

Page 3: ...aviolet UV and infrared IR rays which can Safety instructions Safety instructions Workplace Welding works must be performed away from flammable materials Always keep fire extinguishing equipment at a handy location in the workshop Make sure that the surrounding surface is clean dry and the room is well ventilated Do not use the welding machine in damp areas Welding works should be carried out in w...

Page 4: ...ept away from welding area Do not coil the cable around your body while welding If possible twist together the electrode holder cable and the negative clamp cable If possible keep the electrode holder cable and the negative clamp cable on the same side Safety instructions cause injure in the eyes and burn the skin Do not look at the welding arc without proper eye protection Always use a welding he...

Page 5: ...e connected electrode Do not weld on the cylinder Keep the cylinder in a vertical position on a special cart Ensure a stable posi tion of the gas cylinder Keep cylinders away from welding and electrical appliances Use the appropriate controls gas hoses and fittings provided specifi cally for use with the gas cylinder Do not look at the valve hole when opening During storage use the protective cyli...

Page 6: ...is equipped with current adjust ment conrol and wire feeder control depending on the material and the thick ness of the workpiece to be welded Component overview 1 MMA welding current Welding current is selected depending on the electrode diameter and thickness of the workpiece 2 Power indicator Indicates that the welding machine is connected to the electrical power supply 3 Alarm indicator If the...

Page 7: ...ive increase of the weld pool and increases porosity in the seam Wire stickout An increase in the wire stickout results in deterioration of arc stability and weld shaping it also leads to increased spattering of the melted metal Shortened amount of wire stickout makes it difficult to observe the welding process causing frequent burn ing of the torch gas nozzle Determening the amount of wire sticko...

Page 8: ...d of the welding torch and the surface to be welded must not change and should not exceed 6mm A greater distance will result in the welding MIG installation 5 1 Connecting gas cylinder Install the gas cylinder on the prepared sur face If necessary fix it to avoid tipping over ATTENTION Observe safety rules when working with a gas cylinder 5 2 Attach the gas regulator to the cylinder valve 5 3 Atta...

Page 9: ...ll move faster if you do not strike the welding arc On the contrary the wire feed speed will be lower if you strike the welding arc 7 Connect the earth terminal to the metal part identical to the one you will be welding on The metal part should be the same thickness or slightly thicker than the workpiece Clean the workpiece before you start welding 8 Adjust the required welding voltage 9 Bring the...

Page 10: ...it first in a plastic bag and then in a storage box The welding machine will not start The machine is unplugged Connect to a power supply Circuit breaker triggers Check for short circuit and turn on the circuit breaker Switch on off button is faulty Change switch on off button Welding arc will not start The workpiece is covered with paint or rust Clean the workpiece Junction point of the terminal ...

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