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Summary of Contents for KTG 160P

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Page 2: ...u can expect safe and trouble free operation of the welding machine Serious personal inju ry may result if safety or operational information is not understood or followed Do not operate the machine and do not allow other personnel to operate it un less the safety instructions of the manual are carefully read and strictly followed This manual cannot cover all possible situations that may arise whil...

Page 3: ...aviolet UV and infrared IR rays which can Safety instructions Safety instructions Workplace Welding works must be performed away from flammable materials Always keep fire extinguishing equipment at a handy location in the workshop Make sure that the surrounding surface is clean dry and the room is well ventilated Do not use the welding machine in damp areas Welding works should be carried out in w...

Page 4: ...ept away from welding area Do not coil the cable around your body while welding If possible twist together the electrode holder cable and the negative clamp cable If possible keep the electrode holder cable and the negative clamp cable on the same side Safety instructions cause injure in the eyes and burn the skin Do not look at the welding arc without proper eye protection Always use a welding he...

Page 5: ...e connected electrode Do not weld on the cylinder Keep the cylinder in a vertical position on a special cart Ensure a stable posi tion of the gas cylinder Keep cylinders away from welding and electrical appliances Use the appropriate controls gas hoses and fittings provided specifi cally for use with the gas cylinder Do not look at the valve hole when opening During storage use the protective cyli...

Page 6: ...is equipped with current adjust ment conrol and wire feeder control depending on the material and the thick ness of the workpiece to be welded Component overview 1 MMA welding current Welding current is selected depending on the electrode diameter and thickness of the workpiece 2 Power indicator Indicates that the welding machine is connected to the electrical power supply 3 Alarm indicator If the...

Page 7: ...ive increase of the weld pool and increases porosity in the seam Wire stickout An increase in the wire stickout results in deterioration of arc stability and weld shaping it also leads to increased spattering of the melted metal Shortened amount of wire stickout makes it difficult to observe the welding process causing frequent burn ing of the torch gas nozzle Determening the amount of wire sticko...

Page 8: ...d of the welding torch and the surface to be welded must not change and should not exceed 6mm A greater distance will result in the welding MIG installation 5 1 Connecting gas cylinder Install the gas cylinder on the prepared sur face If necessary fix it to avoid tipping over ATTENTION Observe safety rules when working with a gas cylinder 5 2 Attach the gas regulator to the cylinder valve 5 3 Atta...

Page 9: ...ll move faster if you do not strike the welding arc On the contrary the wire feed speed will be lower if you strike the welding arc 7 Connect the earth terminal to the metal part identical to the one you will be welding on The metal part should be the same thickness or slightly thicker than the workpiece Clean the workpiece before you start welding 8 Adjust the required welding voltage 9 Bring the...

Page 10: ...it first in a plastic bag and then in a storage box The welding machine will not start The machine is unplugged Connect to a power supply Circuit breaker triggers Check for short circuit and turn on the circuit breaker Switch on off button is faulty Change switch on off button Welding arc will not start The workpiece is covered with paint or rust Clean the workpiece Junction point of the terminal ...

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