background image

7 of 10 

 

Figure 

Number

 

Name 

Part Number

 

Parts 

Per 

Hoist 

1A 

METAL BUSHING

 

TCR426305J90 

1B 

DU BUSHING 

TCR130212012 

1C 

O RING 

TCR131101012 

O RING 

TCR131103035 

HEX.SOCKET HEAD CAP SCREW 

M5X12 

9091226 

VALVE BODY 

TCR426301A50 

O RING 

TCR131151015 

VALVE BUSHING 

TCR426301A60 

THROTTLE VALVE 

TCR426301A70 

VALVE SHAFT LEVER 

TCR426301J80 

10 

VALVE BODY PACKING 

TCR136102097 

11 

HEX.SOCKET HEAD CAP SCREW 

M8X25 

9091273 

12 

THROTTLE VALVE SPRING (S) 

TCR130802270 

13 

SPRING GUIDE (S) 

TCR426301G20 

14 

RETAINER CLIP 

TCR130307011 

15 

SPRING THRUST PLATE 

TCR426301R80 

16 

PISTON 

TCR426301F80 

17 

O RING 

TCR131151028 

18 

VALVE CAP 

TCR426301B30 

19 

O RING 

TCR131103033 

20 

O RING 

TCR131151006 

21 

HEX.SOCKET HEAD CAP SCREW 

M6X20 

9091250 

22 

CAP COVER 

TCR426301C80 

23 

O RING 

TCR131103026 

24 

THROTTLE VALVE SPRING (L) 

TCR130802271 

25 

SPRING SEAT 

TCR426301B50 

26 

SPRING SEAT SHAFT 

TCR426301B60 

27 

WASHER 

MCR136102095 

28 

HEX. NUT M6 

9158703 

29 

HEX.SOCKET HEAD CAP SCREW 

M5X35 

9091232 

30 

ELEMENT HOLDER 

TCR426221G50 

31 

ELEMENT 

MCR136302010 

32 

PACKING 

TCR136102094 

33 

JOINT (STRAIGHT) 

TCR135108103  

34 

JOINT (ELBOW) 

 TCR135108102 

35 

HEX.SOCKET HEAD CAP SCREW 

M5X10 

9091225 

40 

LIMIT VALVE SHAFT 

TCR426305T70 

41 

FLAT WASHER  M12 

9012515 

42 

RETAINING RING 

9047112 

43 

HEX. NUT M8 

9093424 

44 

LIMIT VALVE SHAFT WASHER 

TCR426305V30 

Figure 

Number

 

Name 

Part Number

 

Parts 

Per 

Hoist 

45 

VALVE SHAFT THRUST PLATE 

TCR426305G80 

60 

PENDANT VALVE CP 

AH420215VBC 

 

60A 

THROTTLE VALVE 

AH420215VB0 

 

60B 

PUSH ROD 

AH420215VC0 

 

60C 

O-RING 

AH131118012 

 

60D 

O-RING 

AH131117013 

 

60E 

PENDANT VALVE BODY CP 

AH420215VRB 

 

60EA 

PENDANT VALVE BODY 

AH420215VR0 

 

60EB 

BUSHING 

AH420214VF0 

 

60F 

O-RING 

AH131103016 

 

060G 

SPRING PIN 4.5X32 

9148160 

 

60H 

PENDANT VALVE LEVER 

AH420210VH0 

 

60J 

VALVE SPRING 

AH130802030 

 

60K 

PENDANT VALVE CAP 

AH420214V10 

 

60L 

O-RING 

TCR131103022 

 

60M 

RETAINING RING 

AH130303004 

62 

JOINT 

TCR135108103  

63 

HINGE SCREW  M6X30 

9044403 

64 

HEX. NUT  M6 

9093420 

65 

PENDANT HOSE CP 

 60850 

 

65A 

HOSE 

 TCR137225020  FT 

 

65B 

TUBE BLACK 8X6X2M 

TCR137208020   FT 

 

65C 

TUBE RED 8X6X2M 

 TCR137209020  FT 

 

65D 

TUBE WHITE 8X6X2M 

 TCR137210020  FT 

 

65E 

STRAIN RELIEF 

ES625003 

FT 

65F 

S TYPE WIRE 

TCR130802081 

66 

PENDANT HOSE CP 

60851 

 

66B 

HOSE 

 9013141 

3@FT  

 

66C 

TUBE FITTING 

 AH137291310 

3  

 

66E 

JOINT (ELBOW) 

 9013152 

 

66D 

JOINT (STRAIGHT) 

 9013151 

 

65E 

STRAIN RELIEF 

ES625003 

FT 

 

65F 

S TYPE WIRE 

TCR130802081 

70 

FRONT PLATE 

TCR426301K70 

71 

BEARING 

9000507 

72 

ROTOR 

TCR426301K40 

73 

RETAINING RING 

9047120 

74 

RETAINING RING 

9047135 

75 

BRAKE WHEEL KEY 

TCR130408110 

76 

VANE 

TCR137102012 

77 

CYLINDER 

TCR426301K50 

78 

REAR PLATE 

TCR426301K20 

79 

CYLINDER KNOCK 

TCR130402008 

80 

CASE 

TCR426307K80 

TCR25000C2/P2 

Summary of Contents for Harrington TCR

Page 1: ...TIVE May 1 2006 This equipment should not be installed operated or maintained by any person who has not read and understood all the contents of this manual Failure to read and comply with the contents...

Page 2: ...ply System Requirements 3 2 Air Supply Capacity And Regulation 3 3 Lubrication 3 4 Filtration 3 5 Air Dryer 3 6 Piping Hoses And Fittings 3 7 Mounting Location 3 8 Connecting Hoist to Air Supply 3 9 M...

Page 3: ...ists 5 6 Inspection Records 5 7 Inspection Methods and Criteria 6 0 Lubrication 31 6 1 Air Hoist Lubrication 6 2 Load Chain Lubrication 6 3 Hooks and Suspension Components 7 0 Maintenance Handling 32...

Page 4: ...nformation which is important but not directly hazard related These general instructions deal with the normal installation operation and maintenance situations encountered with the equipment described...

Page 5: ...to comply with applicable crane design and safety standards The crane designer crane manufacturer or user is responsible to furnish these additional items for compliance Refer to ANSI ASME B30 17 Saf...

Page 6: ...ity of the owner user to comply with the applicable ANSI ASME B30 volume that addresses that type of equipment It is the responsibility of the owner user to have all personnel that will install inspec...

Page 7: ...st for pendant control the warning tag is attached to the pendant hose for the pull cord control the warning tag is attached to the up cord order a tag from your dealer and install it See parts list i...

Page 8: ...ctory set to 125 of rated capacity Table 2 1 Hoist Specifications Cap Tons Product Code Standard Lift ft Push Button Hose L ft Up Down Speeds ft min 90 psi Up Down Air Consumption Rates cubic ft min 9...

Page 9: ...0 TCR10000P2 35 0 21 7 18 4 9 7 12 0 1 6 7 4 11 0 2 4 25 TCR25000P2 56 7 27 5 18 7 14 3 13 2 3 1 6 4 12 3 4 9 TABLE 2 3 TCR WITH CORD CONTROL DIMENSIONS TCR10000C2 TCR25000C2 Cap Tons Product Code Hea...

Page 10: ...ode a b c d e f g h TCR10000C P2 2 8 2 4 2 4 2 2 2 4 2 6 1 6 7 1 TCR25000C P2 4 9 3 5 3 9 3 5 4 9 4 9 3 1 13 1 Refer to Section 5 7 for inspection dimensions and limits 2 3 Part Names Figure 2 1 Hoist...

Page 11: ...11 Figure 2 2 Hoist Part Identification Diagrams 25 Ton TCR25000P2 and TCR25000C2...

Page 12: ...Other air consuming equipment Flow restrictions such as pipes hoses valves and fittings Inadequate capacity will cause a significant drop in pressure when the hoist is operated and could cause poor p...

Page 13: ...riods when the hoist is idle leading to hoist malfunction 3 6 Piping Hoses And Fittings 3 6 1 System Configuration The system should be configured as shown in Figure 3 1 Since moisture tends to accumu...

Page 14: ...r supply lines Do not use hose smaller than specified in Table 3 1 and Limit the length of the hose to that specified in Figure 3 3 If your application exceeds these requirements consult factory Figur...

Page 15: ...SI Z244 1 Personnel Protection Lockout Tagout of Energy Sources 3 8 3 Before connecting the air supply hose to the hoist always purge the air hose to clear any debris and water 3 8 4 Apply approximate...

Page 16: ...oist briefly with well lubricated air Disconnect the air supply line Inject a small quantity approximately 20 drops of oil into the hoist s inlet port Plug the inlet port 3 11 Preoperational Checks an...

Page 17: ...ting attachments before use Inspect all load suspension members for damage prior to use and replace or repair all damaged parts 3 11 4 Verify that the Chain Limit Levers are operational and can move f...

Page 18: ...lit cotter pins are sufficiently fastened 3 11 10 For hoists with pendant controls Ensure that the Pendant Hoses and Strain Relief Chain are properly attached to the hoist See Section 7 4 3 11 11 Chec...

Page 19: ...ON IF SUCH MALFUNCTIONS OCCUR AND TO IMMEDIATELY ADVISE THEIR SUPERVISOR SO CORRECTIVE ACTION CAN BE TAKEN HOIST OPERATORS SHOULD HAVE NORMAL DEPTH PERCEPTION FIELD OF VISION REACTION TIME MANUAL DEXT...

Page 20: ...he load chain or repair damaged load chain NOT operate hoist when it is restricted from forming a straight line from hook to hook in the direction of loading NOT use load chain as a sling or wrap load...

Page 21: ...parts and keep appropriate records of maintenance Use the hoist manufacturer s recommended parts when repairing the unit Lubricate load chain per hoist manufacturer s recommendations NOT use the hoist...

Page 22: ...reversing direction 4 4 Adjusting the Controls 4 4 1 For pendant control the speed can be adjusted by the amount the lever is depressed As shown below in Figure 4 3 by depressing the lever slightly yo...

Page 23: ...5 2 If the hoist stops lifting automatically lower and remove the load from the hoist 4 5 3 If the load is at or below the hoist s capacity rating and the hoist stops lifting automatically the load li...

Page 24: ...modified hoists shall be inspected by a designated person to ensure compliance with the applicable provisions of this manual 5 2 2 Inspection Classification the inspection procedure for hoists in reg...

Page 25: ...with Table 5 2 Periodic Inspection Evaluation and resolution of the results of PERIODIC Inspections shall be made by a designated person such that the hoist is maintained in safe working condition 5 4...

Page 26: ...ce with ANSI ASME B30 16 these inspections are not intended to involve disassembly of the hoist Rather disassembly for further inspection would be required if frequent or periodic inspection results s...

Page 27: ...unction Latch should not be deformed Attachment of latch to hook should not be loose Latch spring should not be missing and should not be weak Latch movement should not be stiff when depressed and rel...

Page 28: ...ion 7 2 for gaining access to motor brake Braking surfaces should be clean free of grease oil and should not be glazed Replace Load Sheave Visual Pockets of Load Sheave should be free of significant w...

Page 29: ...C2 TCR10000P2 TCR25000C2 TCR25000P2 T 0 16 4 0 T 0 10 2 5 Table 5 5 Chain Guide Side Plate Dimensions Hoists Parts View Figure No Std Dimension Inch mm Maximum Value for Replacement Inch mm TCR10000C2...

Page 30: ...e measured dimension exceeds 1 05 times the recorded new dimension the hook should be replaced For U if the measured dimension is less than 9 times the recorded new dimension the hook should be replac...

Page 31: ...be accomplished after cleaning the load chain with acid free cleaning solution Use approved lubricant in Table 6 1 or equivalent 6 2 3 For dusty environments it is acceptable to substitute a dry lubri...

Page 32: ...he load chain is not tensioned d For the adjustment procedure OUT means the counter clockwise CCW direction and IN means the clockwise CW direction e The pressure of the air supply at the hoist s inle...

Page 33: ...2 Inspect the brake disc in accordance with Section 5 7 Table 5 3 7 2 3 The following is the hoist brake inspection procedure Refer to Figure 7 2 1 HAZARDOUS AIR PRESSURE IS PRESENT IN THE HOIST IN TH...

Page 34: ...n Guides and Idle Sheave and replace parts if necessary Remove old chain Remove hook set assemblies limit locks stoppers and end connections from the chain for reuse on new chain If the load chain is...

Page 35: ...reinsert the load chain 8 Operated the hoist in the down direction until sufficient there is sufficient load chain to reeve the hoist 9 Reeve the chain through the bottom hook assembly Remove the wire...

Page 36: ...ached to the correct locations 4 When attaching tubes take care not to bend or kink tubing This will result in the air flow being restricted and poor response to the pendant controls 5 Attach the hois...

Page 37: ...should be clean and dry 7 6 Outdoor Installation 7 6 1 For hoist installations that are outdoors the hoist should be covered when not in use 7 6 2 In order to prevent internal corrosion from occurring...

Page 38: ...duce the load to the rated capacity of hoist Lifting speed is slow Low air pressure at hoist inlet port Repair or adjust air supply or filters Check for air line obstruction Air supply hose or piping...

Page 39: ...control or control hose s Repair or replace pendant control or control hose s Lack of air pressure or partial loss of or leakage in air supply Repair or adjust air supply or filters Hoist continues r...

Page 40: ...em F O B Harrington Hoists Inc place of business to customer Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington s published repair center prior to shipping produ...

Page 41: ...harringtonhoists com or from any Harrington facility see back cover of this manual When ordering Parts please provide the Hoist code number located on the Hoist nameplate see fig below Reminder Per S...

Page 42: ...42 NOTES...

Page 43: ...43 NOTES...

Page 44: ...Harrington Hoists Inc 401 West End Avenue Manheim PA 17545 www harringtonhoists com Toll Free 800 233 3010 Phone 717 665 2000 Fax 717 665 2861 TCROM1025 ENG...

Page 45: ...FFECTIVE May 24 2017 This equipment should not be installed operated or maintained by any person who has not read and understood all the contents of this manual Failure to read and comply with the con...

Page 46: ...2 of 10 TCR10000...

Page 47: ...0 LIMIT VALVE SHAFT TCR426305T70 1 41 FLAT WASHER M12 9012515 1 Figure Number Name Part Number Parts Per Hoist 42 RETAINING RING 9047112 1 43 HEX NUT M8 9093424 1 44 LIMIT VALVE SHAFT WASHER TCR426305...

Page 48: ...301M20 3 117 FIRST INTERNAL GEAR TCR426301L90 1 Figure Number Name Part Number Parts Per Hoist 118 CONED DISK SPRING TCR426301L50 1 119 SECOND IDLE GEAR TCR426301M40 3 120 NEEDLE BEARING TCR130132520...

Page 49: ...121114 1 197 HEX SOCKET HEAD CAP SCREW M16X75 90912144 2 198 SPRING WASHER M16 9012715 2 199 HEX NUT M16 9093439 2 210 DOMED CAP NUT M10 9158705 1 220 S TYPE WIRE TCR130802081 2 221R RED CORD 9013102...

Page 50: ...6 of 10 TCR25000...

Page 51: ...42 RETAINING RING 9047112 1 43 HEX NUT M8 9093424 1 44 LIMIT VALVE SHAFT WASHER TCR426305V30 1 Figure Number Name Part Number Parts Per Hoist 45 VALVE SHAFT THRUST PLATE TCR426305G80 1 60 PENDANT VAL...

Page 52: ...M50 3 123 SECOND INTERNAL GEAR TCR426301M60 1 124 BEARING TCR130116024 2 125 INTERNAL GEAR SPACER TCR426301K60 1 Figure Number Name Part Number Parts Per Hoist 126 THIRD IDLE GEAR TCR426301N40 3 127 N...

Page 53: ...BOLT M12X50 9093374 1 204 PLAIN WASHER M12 9012515 1 205 HEX NUT M12 9093433 1 206 SPRING WASHER M12 9012713 1 208 LIMIT LEVER D TCR426305AC0 1 210 DOMED CAP NUT M10 9158705 1 220 S TYPE WIRE TCR13080...

Page 54: ...10 of 10 Harrington Hoists Inc 401 West End Avenue Manheim PA 17545 www harringtonhoists com Toll Free 800 233 3010 Phone 717 665 2000 Fax 717 665 2861 TCRPL1025 ENG...

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