goldwinch GTD 300 Assembly & Operating Instruction Download Page 1 | Manualshive

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ELECTRICAL HOIST

GTD 300
GTD 600

GTD1200

Assembly & Operating Instruction

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Summary of Contents for GTD 300

Page 1: ...ELECTRICAL HOIST GTD 300 GTD 600 GTD1200 Assembly Operating Instruction ...

Page 2: ... 8 HOIST WORKING DEMONSTRATION 9 RIGGING TECHNIQUES 9 REPLACING THE WIRE ROPE 1 0 MAINTENANCE 1 0 TROUBLE SHOOTING 1 1 HOIST ASSEMBLY DRAWING GTD300 1 2 HOIST PARTS LIST GTD300 1 3 HOIST ASSEMBLY DRAWING GTD600 1 4 HOIST PARTS LIST GTD600 1 5 HOIST ASSEMBLY DRAWING GTD1200 1 6 HOIST PARTS LIST GTD1200 1 7 SPECIFICATION GTD300 1 8 SPECIFICATION GTD600 1 9 SPECIFICATION GTD1200 2 0 ...

Page 3: ... for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This notation is also used to alert you against unsafe practices This indicates a potentially hazardous situation which if not avoided could result in death or serious injury GETTING TO KNOW YOUR HOIST You...

Page 4: ...r is stopped and there is a load on the wire rope A separate mechanical brake applies the braking action 8 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spooling drum from the gear train free spool Engaging the clutch CLUTCH IN locks the hoist into the gear system 9 Solenoid Power from the vehicle battery flows through the weather sealed switch before bei...

Page 5: ...on the hoist cable This could result in cable breakage WARNING Disconnect the remote control and battery leads when not in use WARNING Avoid shock loads by using the control switch intermittently to take up the slack in the wire rope Shock loads can far exceed the rate capacity for the wire rope and drum WARNING Do not exceeds maximum line pull ratings shown on the tables WARNING When spooling the...

Page 6: ...d not be used in constant duty applications CAUTION Never disengage the clutch when there is a load on the hoist CAUTION Use the hand saver hook when handling the hook for spooling or un spooling the wire rope Don t place any part of your body or clothing near rotating or moving components Don t stand too close to hoist when operating Don t lift loads greater than the rated load of the hoist Don t...

Page 7: ...cle in a place that it will not be damaged Any hoist that appears to be damaged in any way is found to be worn or operates abnormally shall be removed from service Pull only on parts of the vehicle as specified by the vehicle manufacturer Only attachments and or adapters supplied by the manufacturer shall be used Whenever before your hoist start to working please slightly test run your hoist in tw...

Page 8: ...ur pull b Put on gloves to protect your hands c Disengage the clutch to allow free spooling and to save energy d Attach the hand saver hook to the clevis hook e Pull out the wire rope to your desired anchor point using the hand saver hook f Secure the clevis hook to the anchor point Sling chain or snatch block Do not attach the hook back onto the wire rope g Engage the clutch h Connect the remote ...

Page 9: ...e point where the rope is tight u Keep your hands clear of the hoist drum and fairlead as the wire rope is being drawn in v Secure the hook and hook strap w Disconnect the remote control and store in a clean dry place x Clean and inspect connections and mounting hardware for next hoisting operation HOIST ASSEMBLY AND MOUNTING 1 Your hoist is designed with a bolt pattern that is standard in this cl...

Page 10: ...Using the hand saver keeps your hands and fingers away from the rotating drum 6 Check for proper drum rotation Pull out some cable from the drum Press the cable out button on the power switch If the drum is turning and releasing more cable then your connections are accurate If the drum is turning and collecting more cable then reverse the leads on the motor Repeat and check rotation MOUNTING DRAWI...

Page 11: ...ated line pull we recommend the use of the snatch block pulley block to double line the wire rope Fig 3 1 This reduces the load on the hoist and the strain on the rope by up to 50 depending on the included angle WARNING Never use your hoist for overload hoisting or for lifting people HOIST WORKING DEMONSTRATION 1 Grab the cable assembly and pull the cable to the desired length then attach to item ...

Page 12: ...the existing cable is connected to the drum 2 Remove old cable assembly and attach new one as the old cable connected to the drum Insert the end of the new rope and secure the screw 3 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the drum from the bottom under the drum 4 Retract Cable Assembly onto drum first five wraps being careful not to al...

Page 13: ... 10 of the rated voltage of 12V DC or 24V DC Correct leads size Replace battery as bad condition Clean and tighten the wirings No brake Damaged brake cam and disc Replace brake cam and disc Damaged gear box Replace gear box Dropt snatch ring Replace snatch ring Oil leakage at brake Clean oil leakage Damaged or inoperative spiral spring Replace and position spiral spring Brake distance is too long ...

Page 14: ...12 HOIST ASSEMBLY DRAWING GTD300 30 29 3 4 5 6 7 8 9 10 11 12 10 13 14 15 16 17 18 19 20 25 24 23 22 21 2 1 16 31 32 28 ...

Page 15: ...bly 13 H300010 8 Screw M5 x 50 14 H300011 8 Lock Washer Φ5 15 H300012 1 End Bearing 16 H300013 2 Gasket 17 H300014 1 Gear Ring 18 H300015 1 Inner Gear Ring 19 H300400 1 Gear Carrier Assembly Output 20 H300500 1 Gear Carrier Assembly Intermediate 21 H300600 1 Gear Carrier Assembly Input 22 H300016 1 Gear Input Sun 23 H300017 1 Trust Washer 24 H300018 1 Trust Washer I 25 H300019 1 Gear Housing 26 H3...

Page 16: ...14 HOIST ASSEMBLY DRAWING GTD600 1 7 2 3 6 5 4 8 9 10 11 12 13 14 15 16 17 18 19 20 11 12 21 22 23 22 4 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 ...

Page 17: ...7 H6000015 2 Tie Bar 18 H6000300 1 Drum Assembly 19 H6000016 1 Screw M8 10 20 H6000017 1 Coupling 21 H6000018 1 End Bearing 22 H6000019 2 Gasket 23 H6000020 1 Gear Ring 24 H6000021 1 Circlip For Hole 25 H6000400 1 Bearing 26 H6000500 1 Gear Carrier Assembly Output 27 H6000022 1 Circlip For Hole 28 H6000600 1 Gear Carrier Assembly Intermediate 29 H6000700 1 Brake Shaft Assembly 30 H6000023 1 Gear I...

Page 18: ...16 HOIST ASSEMBLY DRAWING GTD1200 1 6 2 3 5 4 7 8 11 12 13 14 15 16 17 18 19 11 20 21 22 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 39 40 41 42 10 10 1 37 38 9 ...

Page 19: ...ssembly 18 H1200015 2 Screw M8 10 19 H1200016 1 Coupling 20 H1200017 1 End Bearing 21 H1200018 2 Gasket 22 H1200019 1 Gear Ring 23 H1200020 1 Circlip For Hole 24 H1200021 1 Bearing 25 H1200400 1 Gear Carrier Assembly Output 26 H1200022 1 Circlip For Hole 27 H1200500 1 Gear Carrier Assembly Intermediate 28 H1200600 1 Brake Shaft Assembly 29 H1200023 1 Gear Input Sun 30 H1200024 3 Planetary Gear 31 ...

Page 20: ... Layer Layer Rated line pull kgs Total rope on the drum ft m 1 400 5 3 2 350 11 3 3 300 14 0 Rated line pull 300 kgs Motor series wound 12V Input 1 7kW 2 3hp Output 0 9kW 1 2hp 24V Input 2 8kW 3 8hp Output 1 2kW 1 6hp Gear reduction ratio 172 1 Cable Dia L Wire rope Synthetic rope Ø4 8mm 14m Ø5 0mm 14m Drum size Dia L Ø63mm 122 mm Mounting bolt pattern 159mm 96 mm 4 M8 Overall dimensions L W H 391...

Page 21: ... Layer Layer Rated line pull lbs kgs Total rope on the drum ft m 1 750 5 0 2 660 10 7 3 600 14 5 Rated line pull 600 kgs Motor series wound 12V Input 4 6kW 6 1hp Output 2 1kW 2 8hp 24V Input 5 7kW 7 6hp Output 2 8kW 3 8hp Gear reduction ratio 228 1 Cable Dia L Wire rope Synthetic rope Ø6 0mm 14 5m Ø6 0mm 15m Drum size Dia L Ø89mm 108mm Mounting bolt pattern 151mm 114 3 mm 4 M10 Overall dimensions ...

Page 22: ...r Layer Rated line pull lbs kgs Total rope on the drum ft m 1 1450 5 6 2 1300 12 3 1200 18 Rated line pull 1200 kgs Motor series wound 12V Input 5 5kW 7 4hp Output 2 9kW 3 9hp 24V Input 6 1kW 8 2hp Output 3 1kW 4 2hp Gear reduction ratio 370 1 Cable Dia L Wire rope Synthetic rope Ø8 1mm 18m Ø10mm 14m Drum size Dia L Ø120mm 130mm Mounting bolt pattern 171 4mm 114 3 mm 171 4mm 165 1mm 8 M12 Overall ...

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