background image

8 of 10 

Figure 

Number

 

Name 

Part Number

 

Parts 

Per 

Hoist 

81 

MOTOR COVER 

TCR426307N30 

82 

O RING 

TCR131103063 

83 

O RING 

TCR131103064 

84 

BRAKE VALVE 

TCR426301W30 

85 

O RING 

TCR131103007 

86 

BRAKE VALVE SPRING 

TCR130802272 

87 

BRAKE SHIFTER (M) 

TCR426301W80 

88 

BEARING 

TCR130116011 

89 

BRAKE DISC 

TCR426301P30 

90 

SHIFTER SPRING 

TCR130802273 

91 

SHIFTER SPRING SEAT 

TCR426301W70 

92 

BRAKE SHIFTER (S) 

TCR426301W90 

93 

BRAKE PISTON 

TCR426301Q70 

94 

O RING 

TCR131101077 

95 

BRAKE SPRING (S) 

TCR130802274 

96 

BRAKE SPRING (L) 

TCR130802275 

97 

BRAKE SPRING SEAT 

TCR426301B70 

98 

BRAKE CASE 

TCR426307P20 

99 

HEX.SOCKET SET SCREW M10X35 

TCR132310035 

100 

HEX.NUT M10 

TCR426301Q90 

101 

HEX.SOCKET HEAD CAP SCREW 

M10X85 

90912140 

102 

SILENCER 

TCR137402046 

103 

EXHAUST COVER 

TCR426301Q60 

105 

HEX.SOCKET HEAD CAP SCREW 

M6X14 

9091248 

106 

EXHAUST COVER SHAFT 

TCR426301U90 

107 

O RING 

TCR131103004 

108 

O RING 

TCR131101004 

110 

COUPLING 

TCR426305L20 

111 

PINION 

TCR426305L30 

112 

FIRST IDLE GEAR 

TCR426305L80 

113 

NEEDLE BEARING 

TCR130131220 

114 

FIRST FRAME 

TCR426305M10 

115 

BEARING 

TCR130116011 

116 

FIRST IDLE GEAR SHAFT 

TCR426305M20 

117 

FIRST INTERNAL GEAR 

TCR426305L90 

118 

CONED DISK SPRING 

TCR426305L40 

119 

SECOND IDLE GEAR 

TCR426301M40 

120 

NEEDLE BEARING 

TCR130132520 

121 

SECOND FRAME 

TCR426301M70 

122 

SECOND IDLE GEAR SHAFT 

TCR426301M50 

123 

SECOND INTERNAL GEAR 

TCR426301M60 

124 

BEARING 

TCR130116024 

125 

INTERNAL GEAR SPACER 

TCR426301K60 

Figure 

Number

 

Name 

Part Number

 

Parts 

Per 

Hoist 

126 

THIRD IDLE GEAR 

TCR426301N40 

127 

NEEDLE BEARING 

TCR130132530 

128 

THIRD FRAME 

TCR426305N71 

129 

PINION SPACER 

TCR426305AD0 

131 

THIRD IDLE GEAR SHAFT 

TCR426301N50 

132 

THIRD INTERNAL GEAR 

TCR426301N60 

133 

THIRD INTERNAL GEAR SPACER 

TCR426305N91 

134 

LAST IDLE GEAR 

TCR426305V41 

135 

NEEDLE BEARING 

TCR130132130 

137 

LAST FRAME 

TCR426305V62 

138 

BEARING 

9000107 

139 

BEARING 

9000502 

140 

PARALLEL PIN  4X10 

TCR130406005 

141 

LAST IDLE GEAR SHAFT 

TCR426305V71 

142 

LAST INTERNAL GEAR 

TCR426305V81 

143 

BEARING 

9001212 

144 

BEARING 

9000924 

145 

KNOCK PIN 

TCR426305L61 

146 

GEAR CASE 

TCR426305N80 

147 

SPRING PIN 8X20 

91481117 

148 

INTERNAL GEAR KEY 

TCR130408111 

149 

BRAND NAME PLATE 

80103 

150 

RIVET NO.0X3.2 

MCR133001110 

151 

GEAR COVER 

TCR426305N20 

152 

BEARING 

9000202 

153 

HEX. SOCKET HEAD CAP SCREW 

M10X25 

9091294 

154 

NAME PLATE 25TON 

80105 

155 

HEX. SOCKET HEAD CAP SCREW 

M16X70 

90912143 

156 

HEX. SOCKET HEAD CAP SCREW 

M16X35 

90912142 

160 

LOAD SHEAVE 

TCR426305R22 

161 

SIDE PLATE (M) 

TCR426305D50 

162 

SIDE PLATE (G) 

TCR426305D61 

163 

BEARING 6220DDU 

90010xx 

164 

CHAIN SEPARATOR 

TCR426305R40 

165 

SPRING PIN 12X45 

91481168 

166 

HEX. SOCKET HEAD CAP SCREW 

M24X90 

90912146 

167 

SPRING WASHER M24 NARROW 

9012719 

168 

HEX. NUT M24 

9093445 

169 

O-RING 

TCR131103195 

170 

CHAIN SET SPINDLE 

TCR426305X60 

171 

HEX. NUT M24 

9043911 

172 

SPRING WASHER M24 

9012719 

TCR25000 

Summary of Contents for Harrington TCR

Page 1: ...TIVE May 1 2006 This equipment should not be installed operated or maintained by any person who has not read and understood all the contents of this manual Failure to read and comply with the contents...

Page 2: ...ply System Requirements 3 2 Air Supply Capacity And Regulation 3 3 Lubrication 3 4 Filtration 3 5 Air Dryer 3 6 Piping Hoses And Fittings 3 7 Mounting Location 3 8 Connecting Hoist to Air Supply 3 9 M...

Page 3: ...ists 5 6 Inspection Records 5 7 Inspection Methods and Criteria 6 0 Lubrication 31 6 1 Air Hoist Lubrication 6 2 Load Chain Lubrication 6 3 Hooks and Suspension Components 7 0 Maintenance Handling 32...

Page 4: ...nformation which is important but not directly hazard related These general instructions deal with the normal installation operation and maintenance situations encountered with the equipment described...

Page 5: ...to comply with applicable crane design and safety standards The crane designer crane manufacturer or user is responsible to furnish these additional items for compliance Refer to ANSI ASME B30 17 Saf...

Page 6: ...ity of the owner user to comply with the applicable ANSI ASME B30 volume that addresses that type of equipment It is the responsibility of the owner user to have all personnel that will install inspec...

Page 7: ...st for pendant control the warning tag is attached to the pendant hose for the pull cord control the warning tag is attached to the up cord order a tag from your dealer and install it See parts list i...

Page 8: ...ctory set to 125 of rated capacity Table 2 1 Hoist Specifications Cap Tons Product Code Standard Lift ft Push Button Hose L ft Up Down Speeds ft min 90 psi Up Down Air Consumption Rates cubic ft min 9...

Page 9: ...0 TCR10000P2 35 0 21 7 18 4 9 7 12 0 1 6 7 4 11 0 2 4 25 TCR25000P2 56 7 27 5 18 7 14 3 13 2 3 1 6 4 12 3 4 9 TABLE 2 3 TCR WITH CORD CONTROL DIMENSIONS TCR10000C2 TCR25000C2 Cap Tons Product Code Hea...

Page 10: ...ode a b c d e f g h TCR10000C P2 2 8 2 4 2 4 2 2 2 4 2 6 1 6 7 1 TCR25000C P2 4 9 3 5 3 9 3 5 4 9 4 9 3 1 13 1 Refer to Section 5 7 for inspection dimensions and limits 2 3 Part Names Figure 2 1 Hoist...

Page 11: ...11 Figure 2 2 Hoist Part Identification Diagrams 25 Ton TCR25000P2 and TCR25000C2...

Page 12: ...Other air consuming equipment Flow restrictions such as pipes hoses valves and fittings Inadequate capacity will cause a significant drop in pressure when the hoist is operated and could cause poor p...

Page 13: ...riods when the hoist is idle leading to hoist malfunction 3 6 Piping Hoses And Fittings 3 6 1 System Configuration The system should be configured as shown in Figure 3 1 Since moisture tends to accumu...

Page 14: ...r supply lines Do not use hose smaller than specified in Table 3 1 and Limit the length of the hose to that specified in Figure 3 3 If your application exceeds these requirements consult factory Figur...

Page 15: ...SI Z244 1 Personnel Protection Lockout Tagout of Energy Sources 3 8 3 Before connecting the air supply hose to the hoist always purge the air hose to clear any debris and water 3 8 4 Apply approximate...

Page 16: ...oist briefly with well lubricated air Disconnect the air supply line Inject a small quantity approximately 20 drops of oil into the hoist s inlet port Plug the inlet port 3 11 Preoperational Checks an...

Page 17: ...ting attachments before use Inspect all load suspension members for damage prior to use and replace or repair all damaged parts 3 11 4 Verify that the Chain Limit Levers are operational and can move f...

Page 18: ...lit cotter pins are sufficiently fastened 3 11 10 For hoists with pendant controls Ensure that the Pendant Hoses and Strain Relief Chain are properly attached to the hoist See Section 7 4 3 11 11 Chec...

Page 19: ...ON IF SUCH MALFUNCTIONS OCCUR AND TO IMMEDIATELY ADVISE THEIR SUPERVISOR SO CORRECTIVE ACTION CAN BE TAKEN HOIST OPERATORS SHOULD HAVE NORMAL DEPTH PERCEPTION FIELD OF VISION REACTION TIME MANUAL DEXT...

Page 20: ...he load chain or repair damaged load chain NOT operate hoist when it is restricted from forming a straight line from hook to hook in the direction of loading NOT use load chain as a sling or wrap load...

Page 21: ...parts and keep appropriate records of maintenance Use the hoist manufacturer s recommended parts when repairing the unit Lubricate load chain per hoist manufacturer s recommendations NOT use the hoist...

Page 22: ...reversing direction 4 4 Adjusting the Controls 4 4 1 For pendant control the speed can be adjusted by the amount the lever is depressed As shown below in Figure 4 3 by depressing the lever slightly yo...

Page 23: ...5 2 If the hoist stops lifting automatically lower and remove the load from the hoist 4 5 3 If the load is at or below the hoist s capacity rating and the hoist stops lifting automatically the load li...

Page 24: ...modified hoists shall be inspected by a designated person to ensure compliance with the applicable provisions of this manual 5 2 2 Inspection Classification the inspection procedure for hoists in reg...

Page 25: ...with Table 5 2 Periodic Inspection Evaluation and resolution of the results of PERIODIC Inspections shall be made by a designated person such that the hoist is maintained in safe working condition 5 4...

Page 26: ...ce with ANSI ASME B30 16 these inspections are not intended to involve disassembly of the hoist Rather disassembly for further inspection would be required if frequent or periodic inspection results s...

Page 27: ...unction Latch should not be deformed Attachment of latch to hook should not be loose Latch spring should not be missing and should not be weak Latch movement should not be stiff when depressed and rel...

Page 28: ...ion 7 2 for gaining access to motor brake Braking surfaces should be clean free of grease oil and should not be glazed Replace Load Sheave Visual Pockets of Load Sheave should be free of significant w...

Page 29: ...C2 TCR10000P2 TCR25000C2 TCR25000P2 T 0 16 4 0 T 0 10 2 5 Table 5 5 Chain Guide Side Plate Dimensions Hoists Parts View Figure No Std Dimension Inch mm Maximum Value for Replacement Inch mm TCR10000C2...

Page 30: ...e measured dimension exceeds 1 05 times the recorded new dimension the hook should be replaced For U if the measured dimension is less than 9 times the recorded new dimension the hook should be replac...

Page 31: ...be accomplished after cleaning the load chain with acid free cleaning solution Use approved lubricant in Table 6 1 or equivalent 6 2 3 For dusty environments it is acceptable to substitute a dry lubri...

Page 32: ...he load chain is not tensioned d For the adjustment procedure OUT means the counter clockwise CCW direction and IN means the clockwise CW direction e The pressure of the air supply at the hoist s inle...

Page 33: ...2 Inspect the brake disc in accordance with Section 5 7 Table 5 3 7 2 3 The following is the hoist brake inspection procedure Refer to Figure 7 2 1 HAZARDOUS AIR PRESSURE IS PRESENT IN THE HOIST IN TH...

Page 34: ...n Guides and Idle Sheave and replace parts if necessary Remove old chain Remove hook set assemblies limit locks stoppers and end connections from the chain for reuse on new chain If the load chain is...

Page 35: ...reinsert the load chain 8 Operated the hoist in the down direction until sufficient there is sufficient load chain to reeve the hoist 9 Reeve the chain through the bottom hook assembly Remove the wire...

Page 36: ...ached to the correct locations 4 When attaching tubes take care not to bend or kink tubing This will result in the air flow being restricted and poor response to the pendant controls 5 Attach the hois...

Page 37: ...should be clean and dry 7 6 Outdoor Installation 7 6 1 For hoist installations that are outdoors the hoist should be covered when not in use 7 6 2 In order to prevent internal corrosion from occurring...

Page 38: ...duce the load to the rated capacity of hoist Lifting speed is slow Low air pressure at hoist inlet port Repair or adjust air supply or filters Check for air line obstruction Air supply hose or piping...

Page 39: ...control or control hose s Repair or replace pendant control or control hose s Lack of air pressure or partial loss of or leakage in air supply Repair or adjust air supply or filters Hoist continues r...

Page 40: ...em F O B Harrington Hoists Inc place of business to customer Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington s published repair center prior to shipping produ...

Page 41: ...harringtonhoists com or from any Harrington facility see back cover of this manual When ordering Parts please provide the Hoist code number located on the Hoist nameplate see fig below Reminder Per S...

Page 42: ...42 NOTES...

Page 43: ...43 NOTES...

Page 44: ...Harrington Hoists Inc 401 West End Avenue Manheim PA 17545 www harringtonhoists com Toll Free 800 233 3010 Phone 717 665 2000 Fax 717 665 2861 TCROM1025 ENG...

Page 45: ...FFECTIVE May 24 2017 This equipment should not be installed operated or maintained by any person who has not read and understood all the contents of this manual Failure to read and comply with the con...

Page 46: ...2 of 10 TCR10000...

Page 47: ...0 LIMIT VALVE SHAFT TCR426305T70 1 41 FLAT WASHER M12 9012515 1 Figure Number Name Part Number Parts Per Hoist 42 RETAINING RING 9047112 1 43 HEX NUT M8 9093424 1 44 LIMIT VALVE SHAFT WASHER TCR426305...

Page 48: ...301M20 3 117 FIRST INTERNAL GEAR TCR426301L90 1 Figure Number Name Part Number Parts Per Hoist 118 CONED DISK SPRING TCR426301L50 1 119 SECOND IDLE GEAR TCR426301M40 3 120 NEEDLE BEARING TCR130132520...

Page 49: ...121114 1 197 HEX SOCKET HEAD CAP SCREW M16X75 90912144 2 198 SPRING WASHER M16 9012715 2 199 HEX NUT M16 9093439 2 210 DOMED CAP NUT M10 9158705 1 220 S TYPE WIRE TCR130802081 2 221R RED CORD 9013102...

Page 50: ...6 of 10 TCR25000...

Page 51: ...42 RETAINING RING 9047112 1 43 HEX NUT M8 9093424 1 44 LIMIT VALVE SHAFT WASHER TCR426305V30 1 Figure Number Name Part Number Parts Per Hoist 45 VALVE SHAFT THRUST PLATE TCR426305G80 1 60 PENDANT VAL...

Page 52: ...M50 3 123 SECOND INTERNAL GEAR TCR426301M60 1 124 BEARING TCR130116024 2 125 INTERNAL GEAR SPACER TCR426301K60 1 Figure Number Name Part Number Parts Per Hoist 126 THIRD IDLE GEAR TCR426301N40 3 127 N...

Page 53: ...BOLT M12X50 9093374 1 204 PLAIN WASHER M12 9012515 1 205 HEX NUT M12 9093433 1 206 SPRING WASHER M12 9012713 1 208 LIMIT LEVER D TCR426305AC0 1 210 DOMED CAP NUT M10 9158705 1 220 S TYPE WIRE TCR13080...

Page 54: ...10 of 10 Harrington Hoists Inc 401 West End Avenue Manheim PA 17545 www harringtonhoists com Toll Free 800 233 3010 Phone 717 665 2000 Fax 717 665 2861 TCRPL1025 ENG...

Reviews: