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KITO ER2-075S, Owner'S Manual Supplement

The KITO ER2-075S Owner's Manual Supplement is an essential guide for users of this product. Available for free download on our website, this comprehensive manual provides detailed instructions, safety information, and troubleshooting tips to ensure optimal performance. Get your copy today at manualshive.com.

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43

200V class 400V class, 500V class (Direct Connection)

 

■

200V class,400V class,500V class

50/60Hz,3Phase

Note

3.Power Supply

4.Push Button Connection

Plug Connection

2.Operation T

ype

Hoist: Single Speed

Trolley

: Single Speed

1.Capacity

：

ERM100S

Parts No

B〜

NAME

Transformer

Hoist Motor

Fuse

M11

T〜

F〜

1

2

3

4

5

6

7

CHM

Counter/Hour Meter

G11

Rectifier

X〜

Plug/Socket/Connector

8

Electromagnetic Brake

9

10

11

TP〜

Motor Thermal Protector

LS11

LS12

Upper Limit Switch

Lower Limit Switch

K〜

Contactor

12

TB〜

Terminal Block

13

RY〜

Relay

Bk

：

Black

Rd

：

Red

Wh

：

White

Bn

：

Brown

Gy

：

Gray

Or

：

Orange

Gn/Y

e：

Green/Y

ellow

EM

：

Emergency Stop

U

P：U

P

DN

：

Down

Abbreviation

Gn

：

Green

Ye

：

Yellow

Be

：

Blue

Gn／Y

e

71

72

73

6

31

32

33

5

Rd

Gn

CABLE 4C

Ye

Motor Assy

EM

Right

Left

DN

UP

Rd

Bk

Wh

Control Box

Motorized T

rolley

Rd

Bn

Be

Wh

Bk

Ye

Push Button

DN

UP

Travel

EM

Wh

Bn

Be

Or

Bn

Be

Bk

Rd

Gy

Bk

AC CABLE 4C

Rd Wh Bk Gn／Y

e

Power Supply

L1／R L2／S L3／T PE

3〜

Bk
Rd

／

Wh

Bk

CABLE 6C

Ye

EM

Gn／Y

e

Thermal Protector Connection(

Trolley)

DN

UP

Left

Right

Motor Assy

Control Box

Motorized T

rolley

Bn

Be

Gy

Bk

Gn ／ Ye

Rd

Wh

Bk

Bn

Rd

Rd

Motor Thermal Protector

14

M21

Trolley Motor

CABLE 4C

CABLE 4C

CABLE 4C

CABLE 4C

Gn／Y

e

Gn／Y

e

Electric Chain HoistB

refer to HoistA

Gy

Bn

Bn

Brake

Hoist Motor

Electromagnetic

UP

DN

EM

Gn／Y

e

Motor Thermal Protector

Bk

Rd

Wh

Or

Gy

Wh

Rd

Rd

Rd

Bk

Rd

Wh

Or
Gy

Electric Chain HoistA

Rd

Rd

Wh

Wh

Rd

Rd

Bk

CH Meter

Bn

Bk

Rd Wh Bk Gn／Y

e

Bk

Rd

Wh

Be

Bk

Rd Wh

Bk

Rd

Wh

Be

Bk

Rd Wh

7

1

6

4

8

3

5

2

X21

T2

24V

F2

RY25

8

7

RY26

8

7

K20

A2

A1

L1 L2

L3

TB21

X22

5

3

RY25

5

3

RY26

6

4

RY25

6

4

RY26

X23

74

73

K20

84

83

K20

K21

A2

A1

K22

A2

A1

X26

X25

7

9

TB21

4

6

TB21

5

X24

8

W

V

U

M21

4

3

2

TB22

S1

12

11

S2

S3

S4

S5

CABLE 6C

1

2

3

4

1

2

3

4

4

3

2

TB22

4

6

5

TB21

F2

RY25

8

7

RY26

8

7

K20

A2

A1

K21

A2

A1

K22

A2

A1

X26

X25

X24

T2

24V

X25

X26

X27

X28

W

V

U

M21

TP21

K11

1

2

3

4

5

6

13

14

K12

1

2

3

4

5

6

13

14

T1

24V

1

2

3

4

5

6

1

2

3

4

5

6

X13

W

V

U

M11

K10

A2

A1

K11

A2

A1

K12

A2

A1

CHM

F1

G11

-

+

〜

〜

B11

K10

1

2

3

4

5

6

1

2

X15

X16

1

2

3

4

X14

X111

X114

X115

TP1

LS11

Upper Limit Switch

NC

COM

LS12

Lower Limit Switch

NC

COM

2 3

1

X112

4

1

2

3

4

5

6

X111

2 3

1

X112

4

K20

2

1

4

3

6

5

K21

1

2

3

4

5

6

K22

1

2

3

4

5

6

Appendix

W

iring Diagram

Summary of Contents for ER2-075S

Page 1: ...d comply with all the contents of the ER2 Series Electric Chain Hoist 125kg to 5t Owner s Manual separate publication as well as this manual to ensure proper use of the products Suspended with Hook ER2 Motorized Trolley ER2M Manual Trolley ER2SP ER2SG Supplementary Manual ER2 Series Electric Chain Hoist 7 5t to 20t Owner s Manual ...

Page 2: ... Environment 3 Standard Specifications 3 Operational Environment 5 Nameplate and Product Code 6 Nameplate of Electric Chain Hoist 6 Nameplate of Motorized Trolley 7 Nameplate of Manual Trolley 7 Product Code of Large Capacity 7 Checks on Unpacking 8 Checking Chain Stamps 8 Recording the Product No 8 Recording the Initial Value 8 Assembling 9 Installing a Chain Container 9 Checking Power and Power ...

Page 3: ...ngth 10m Voltage motor Voltage category Motor Insulation Class Voltage range Control Voltage 50Hz 60Hz 230V Class B 220V 220V 24V 24V 27 8V 230V 230V 400V Class F 380V 380V 400V 440V 415V 500V Class B 500V 575V 230 460V Class B 208 230V 110V 110V 121V 415 460V For more information about the operating conditions and environment refer to the ER2 Series Electric Chain Hoist 125kg to 5t Owner s Manual...

Page 4: ...machine shop fabricating assembly storage and warehousing loads and utilization randomly distributed 15 25 150 30 200 H4 High volume handing in steel warehouses machine shops fabricationg plants and mills and foundries manual or automatic cycling operations in heat treating and plating loads at or near capacity frequently handled 30 50 300 30 300 ASME HST The grade symbols are identical to those o...

Page 5: ...ve vapor Environment to be avoided A place with organic solvent or volatile powder and a place with a plenty of powder and dust of general substances A place with considerable amount of acids and salts NOTE When installing the electric chain hoist outdoors or to the place where the hoist is exposed to direct rain wind and snow shelter the hoist under a roof to protect it from rain wind and snow Pr...

Page 6: ...of an electric chain hoist specified by Japanese Industrial Standard JIS indicates degree of durability 4 CODE Product code Ex ER2 100S The code is denotations composed of product model capacity lifting speed 5 CHAIN SIZE Load Chain size Ex T 11 2 31 2mm The alphabet and the figures indicate the JIS grade wire diameter and chain pitch respectively 6 LOT No Manufacture No to identify the time of ma...

Page 7: ...acity Ex 10t The maximum mass of the load that can be imposed on the product The mass of the hook is excluded 2 LOT No Manufacture No to identify the time of manufacture and the quantity of a production unit 3 SERIAL No Serial number to indicate the manufacturing sequence of the product 5 SERIAL No Serial number to indicate the manufacturing sequence of the product 6 TRAVELING SPEED Capacity Code ...

Page 8: ...ll in the table in the right with product s Lot No Serial No described in the product nameplate date of purchase and the name of the sales shop where you purchased the product When requesting repair or ordering a hoist part please inform us of these pieces of information together Item Electric chain hoist Motorized trolley Manual trolley Lot No ER2A MR2A TS2 Serial No Date of purchase Name of the ...

Page 9: ...g a Chain Container Preparation for Assembling To facilitate mounting the chain container hang the hoist body Check that the stopper and the cushion rubber are attached to the third link from the end of the no load side chain the side without the Bottom Hook Assembling The two types of the Chain Container are provided canvas and steel This manual describes the method to combine the canvas Chain Co...

Page 10: ...hers and lever nuts 2 Install the lug of the container on the chain guide A at the bottom of the hoist with the bolts and lever nuts 3 Insert the socket bolt through a plate of the Connection yoke both end links of container chains and the other plate and fasten them with plain washers and lever nuts Container suspension wheel Socket bolt Plain washer Container chain Socket bolt Plain washer Chain...

Page 11: ...29 232 250 254 257 260 264 267 279 283 286 289 295 298 300 302 305 7 5 to 20 Thin spacer Inner 1 1 1 2 1 2 2 3 3 3 4 4 1 1 1 2 2 2 2 3 1 1 1 2 3 3 4 4 1 1 1 2 4 4 1 1 1 2 2 2 2 3 3 3 1 1 1 2 2 2 2 3 3 4 4 0 4 0 4 1 5 1 Outer 6 5 5 3 2 0 6 5 4 3 6 5 2 0 6 5 0 6 5 4 3 2 6 5 4 3 1 4 4 3 2 Thickspacer Inner 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3...

Page 12: ...12 Manual Trolley Same as the Motorized Trolley table Assembling Installing a Chain Container ...

Page 13: ...ity of fuse and circuit breaker A 200V class 400V class 500V class Cable size AWG 230 460V Single speed ER Single MR Single ER2M075S L 3 5 30 20 20 AWG12 30 15 ER2M100L L ER2M100S L 8 60 40 20 AWG10 60 30 ER2M150S L ER2M200S L Checking Power and Power Cable Check that the source voltage meets the rated voltage of the electric chain hoist Check that the rating of the breaker meets the specification...

Page 14: ...gle 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 220 230V 220 230V 380 415V 380 440V 208 230V 415 460V ER2M075S L 3 5 5 5 27 42 24 38 71 111 71 112 138 217 AWG12 AWG10 21 34 90 142 ER2M100L L ER2M100S L 8 14 36 63 32 56 96 169 95 166 182 319 AWG10 AWG8 19 28 80 117 ER2M150S L 31 54 28 49 81 142 82 143 158 276 17 25 71 103 ER2M200S L NOTE Figures in parentheses mean the cable one size larger than the standard siz...

Page 15: ...upply before wiring work Failure to comply with this instruction causes fatal or serious injury due to electrical shock Mandatory DANGER Relay cable for operation Connection box Cable holder arm Cable holder Holder B Power cable Holder A Cable packing Cord chain stopper Protection wire Pan head screw Electric chain hoist Electric chain hoist Relay cable for power Relay cable for operation Socket 8...

Page 16: ...into the socket 8P and securely tighten the lock ring Connecting the push button switch cord 2 Remove the cable packing from the power cable and pass holder A through the power cable 1 Remove holder A installed on the connection box Connecting the power cable 3 Pass the cable packing through the power cable see the figure P15 and then insert it into the connection box 4 Tighten holder A and fix th...

Page 17: ... pin B Split pin Slotted nut Power cable Cable holder Electric chain hoist Relay cable for power Relay cable for operation Socket 8P Socket holder Lock ring Plug 8P Socket 4P Joining plate Pan head screw Cord support wire stopper Protection wire Plug 4P Lock ring Plug 8P Socket 8P Relay cable for power 15t 20t Push Button Switch Cord Trolley Power Cable Connection Holder nut Plate D Holder B Holde...

Page 18: ...ng the power cable 1 Insert the plugs 4P of the relay cable for power into the sockets 4P of each of 2 hoists and securely tighten the lock rings 2 Insert the plugs 8P of the relay cable for operation into the sockets 8P of each of 2 hoists and securely tighten the lock rings 1 Insert the plug 8P of the push button swtich cord into the socket 8P and securely tighten the lock ring 2 Insert the cord...

Page 19: ...he end ring of the protection wire and set the wire to the notch of the cord support L and fix the cord support L to the hoist body with a pan head screw Direct connection Cable Packing Connector Socket holder Holder A Holder A Holder C upper side Holder C lower side 1 2 2 Connecting the Push Button Cord Insert the Push Button Cord into the Holder C lower side of the Connector Socket holder Turn t...

Page 20: ...led Paint marks on load chain except for 7 5t 10t L Check visually No misalignment in position Misalignment between upper and lower of paint marks must be within 1m Some misalignment due to differences in hoisting lowering speed and stop distance between the left and right electric chain blocks is not a fault With no load lower the chains until both limit switches are triggered Item Check method C...

Page 21: ...Limit 10 1mm Replace the load chain Sum of pitches of 5 links Load Chain Check the Load Chain after removing all the stain on the chain Use the needle head caliper point caliper to measure the multiple pitches and diameter Lubricate the Load Chain after inspection Application of lubricant influences on the life of the Load Chain considerably Use the KITO genuine lubricant or equivalent industrial ...

Page 22: ...n b wear does not exceed 5 Dimension c Please be aware that these standard values shown in the table below include tolerance because of forging Replace the hook Hook b c a Embossed marks Capacity Dimension a mm Dimension b mm Dimension c mm Standard Standard Limit Standard Limit 7 5t 121 48 45 6 72 6 69 10t 131 60 57 87 82 7 15t 142 70 66 5 99 4 94 5 20t 181 71 67 5 112 106 4 Regular Inspection Fr...

Page 23: ...o the Kito ER2 Series Electric Chain Hoist 125kg to 5t Owner s Manual and perform inspection Periodic Inspection Item Check method Criteria When failed Deformation Check visually and measure the dimensions No remarkable deformation Length of chain spring Standard 160 mm Limit 152 mm Replace the chain spring Electric chain hoist periodic inspection Chain spring NOTE When performing periodic inspect...

Page 24: ...f the oil quantity The level should be 130mm from the hole Please refer to the Kito ER2 Series Electric Chain Hoist 125kg to 5t Owner s Manual Electromagnetic brake gap Item Check method Criteria When failed Gap Measure the gap with thickness gauge Do not exceed the limit Limit 1 1 mm Replace the electromagnetic brake Load sheave idle sheave Item Check method Criteria When failed Wear and flaw Che...

Page 25: ...iled Amount of wear Measure outer diameter with vernier caliper Should not be below the limit For I beam Standard for dimension D 175mm Limit for dimension D 165mm Standard for dimension d 166mm Limit for dimension d 156mm For H beam Standard for dimension D 175mm Limit for dimension D 165mm Replace the Wheel φd φD φD Side roller amount of wear Item Check method Criteria When failed Amount of wear...

Page 26: ...he limit For I beam Standard for dimension D 155mm Limit 148mm For H beam Standard for dimension D 147mm Limit 140mm Common Standard for dimension t 13mm Limit 9mm Replace the Wheel φD φD t t H beam I beam NOTE For information about the troubleshooting see Chapter 3 of the KITO ER2 Series Electric Chain Hoist 125kg to 5t Owner s Manual Regular Inspection Periodic Inspection ...

Page 27: ... ER2 100L F 3 3 4 3 5 60 1 4 1 7 f11 2x4 M4 1Am H4 280 279 11 10 ER2 100S 3 5x2 2 9 3 5 303 15 ER2 150S 3 7 1 9 2 3 f11 2x6 404 17 20 ER2 200S 1 4 1 7 f11 2x8 476 22 Dimensions mm Capacity t Code Headroom C D a b w g 10 ER2 100L 1370 1420 736 445 986 80 10 ER2 100S 1370 1210 798 849 956 15 ER2 150S 1595 1520 798 1022 1129 86 20 ER2 200S 1710 1600 798 1198 1305 102 Appendix g Lift C L D a b w Appen...

Page 28: ...r another 1 m lift kg Output kW Intermittent rating ED 50Hz 60Hz 7 5 ER2M075S L MR2 075L 0 75 40 10 12 150 to 305 2500 283 282 8 4 10 ER2M100L L MR2 100L 378 377 11 10 ER2M100S L 399 11 15 ER2M150S L MR2 150L 0 75x2 40 571 17 20 ER2M200S L MR2 200L 628 22 Capacity t Code Headroom C D b e d e g j k m n r t w 7 5 ER2M075S L 1165 1230 500 531 284 223 61 87 175 268 191 153 70 672 10 ER2M100L L 1180 12...

Page 29: ...ass per another 1m lift kg 7 5 ER2SG075S TSG075 6 2 150 to 305 3000 274 273 9 3 10 ER2SG100L TSG100 370 369 12 10 ER2SG100S 396 12 15 ER2SG150S TSG150 6 7 565 19 20 ER2SG200S TSG200 622 24 Capacity t Code Headroom C D a b e e g h i j k m n r t u w 7 5 ER2SG075S 1165 1230 411 480 531 61 185 155 87 171 197 153 70 214 662 10 ER2SG100L 1180 1210 411 480 531 80 185 155 77 171 197 153 70 214 718 10 ER2S...

Page 30: ...Or Orange Gn Ye Green Yellow EM Emergency Stop UP UP DN Down Abbreviation Gn Green Ye Yellow Be Blue 1 Capacity ERSG075S ERSG ER 100L Electric Chain Hoist Bk Rd Wh Or Gy Gy UP Rd Gn Ye Bn Bn CABLE 4C EM UP DN Push Button Bk Rd Wh Gn Bk Rd Wh Or Gy Rd Wh Rd Rd Wh Wh Rd Bk Electromagnetic Brake Hoist Motor DN EM Rd Motor Thermal Protector Rd Rd Wh Bk Gn Ye CH Meter AC CABLE 4C Power Supply L1 R L2 S...

Page 31: ...llow EM Emergency Stop UP UP DN Down Abbreviation Gn Green Ye Yellow Be Blue 1 Capacity ERSG075S ERSG ER 100L Gy Bn Bn CABLE 4C EM UP DN Push Button Bk Rd Wh Gn Brake Hoist Motor Electromagnetic UP DN EM Gn Ye Motor Thermal Protector Bk Rd Wh Or Gy Wh Rd Rd Rd Bk Rd Wh Or Gy Electric Chain Hoist Rd Rd Wh Wh Rd Rd Bk CH Meter AC CABLE 4C Power Supply L1 R L2 S L3 T PE 3 Bn Bk Rd Wh Bk Gn Ye Rd Wh B...

Page 32: ...Upper Limit Switch Lower Limit Switch K Contactor 12 TB Terminal BlocK UP DN CABLE 4C Bk Rd Wh Or Gy Wh Bk Gy UP DN EM Gn Ye Rd Bk Rd Be Bk Gn Ye CH Meter Motor Thermal Protector EM Push Button Bk Rd Wh Bn Electromagnetic Brake Hoist Motor Electric Chain Hoist Rd Rd Wh Wh Bn L1 R L2 S L3 T PE AC CABLE 4C Power Supply Rd Be Bk Gn 3 Rd Wh Or Gy Rd Rd Rd Gn Rd Bn Bk A B C F E D TB12 K11 1 2 3 4 5 6 1...

Page 33: ...Upper Limit Switch Lower Limit Switch K Contactor 12 TB Terminal BlocK UP DN CABLE 4C Bn Bk Rd Wh Or Gy Wh Bk Gy UP DN EM Gn Ye Rd Bk Rd Be Bk Gn Ye Electromagnetic Brake CH Meter Hoist Motor Motor Thermal Protector EM Push Button Bk Rd Wh Electric Chain Hoist Rd Rd Wh Wh Bn L1 R L2 S L3 T PE AC CABLE 4C Power Supply Rd Be Bk Gn 3 Rd Wh Or Gy Rd Rd Rd Gn Rd Bn Bk S2 S3 12 11 S1 K11 1 2 3 4 5 6 13 ...

Page 34: ...ector LS11 LS12 Upper Limit Switch Lower Limit Switch K Contactor 12 TB Terminal Block 13 RY Relay Bk Black Rd Red Wh White Bn Brown Gy Gray Or Orange Gn Ye Green Yellow EM Emergency Stop UP UP DN Down Abbreviation Gn Green Ye Yellow Be Blue 1 Capacity ER ERSG 100S 200S CABLE 4C 71 72 73 6 31 32 33 5 DN UP EM Rd Bk Gn Ye Wh Rd Bk Wh Rd Bk Gn Ye EM DN UP Push Button Bk Rd Wh Gn Bk Rd Wh Or Gy Bk AC...

Page 35: ...Ye Yellow Be Blue 1 Capacity ER ERSG 100S 200S CABLE 4C 71 72 73 6 31 32 33 5 DN UP EM Rd Bk Gn Ye Wh Rd Bk Wh Rd Bk Gn Ye EM DN UP Push Button Bk Rd Wh Gn Bk Rd Wh Or Gy Bk AC CABLE 4C Power Supply 3 L1 R L2 S L3 T PE Control Box Gy Bn Bn Brake Hoist Motor Electromagnetic UP DN EM Gn Ye Motor Thermal Protector Bk Rd Wh Or Gy Wh Rd Rd Rd Bk Rd Wh Or Gy Electric Chain HoistA Rd Rd Wh Wh Rd Rd Bk CH...

Page 36: ...EM CABLE 4C EM DN UP Gn Ye Rd Bk Be Push Button L1 R L2 S L3 T PE AC CABLE 4C Power Supply Rd Be Bk Gn 3 Rd Wh Gn Wh Rd Bk Or Gy Bk Control Box 71 72 73 6 31 32 33 5 Bk Rd Wh Or Gy Wh Bk Gy UP DN EM Gn Ye Rd Bk Rd Be Bk Gn Ye CH Meter Motor Thermal Protector Bn Electromagnetic Brake Hoist Motor Electric Chain HoistA Rd Rd Wh Wh Bn Rd Wh Or Gy Rd Rd Rd Rd Bn Bk 2 3 1 E 1 2 3 4 5 6 7 8 X12 X11 1 2 3...

Page 37: ...EM CABLE 4C EM DN UP Gn Ye Rd Bk Be Push Button L1 R L2 S L3 T PE AC CABLE 4C Power Supply Rd Be Bk Gn 3 Rd Wh Gn Wh Rd Bk Or Gy Bk Control Box 71 72 73 6 31 32 33 5 Bn Bk Rd Wh Or Gy Wh Bk Gy UP DN EM Gn Ye Rd Bk Rd Be Bk Gn Ye Electromagnetic Brake CH Meter Hoist Motor Motor Thermal Protector Electric Chain HoistA Rd Rd Wh Wh Bn Rd Wh Or Gy Rd Rd Rd Rd Bn Bk 2 3 1 E 1 2 3 4 5 6 7 8 X12 X11 1 2 3...

Page 38: ...mal Protector LS11 LS12 Upper Limit Switch Lower Limit Switch K Contactor 12 13 TB Terminal Block Trolley Motor M21 CABLE 6C Ye EM Thermal Protector Connection Trolley Left Right Motor Assy Control Box Motorized Trolley Gn Ye Bn Rd Rd Motor Thermal Protector Bk Rd Wh Gy Electric Chain Hoist Bk Rd Wh Or Gy Gy UP Rd Gn Ye Bn Bn Bk Rd Wh Or Gy Rd Wh Rd Rd Wh Wh Rd Bk Electromagnetic Brake Hoist Motor...

Page 39: ...otector Bk Rd Wh Gy Bk EM Push Button DN UP Travel EM Gy Bk Right Left Bk Rd Wh Or Gy Bn Rd Wh Bk Gn Ye Motor Assy Rd Wh Bn Be Ye Bn Be Or Bk Wh Rd Gn Ye Bk Rd Wh Control Box Motorized Trolley AC CABLE 4C Rd Wh Bk Gn Ye Power Supply L1 R L2 S L3 T PE 3 Gy Bn Bn Brake Hoist Motor Electromagnetic UP DN EM Gn Ye Motor Thermal Protector Bk Rd Wh Or Gy Wh Rd Rd Rd Bk Rd Wh Or Gy Electric Chain Hoist Rd...

Page 40: ...Be Or Bk Be Rd Gn Control Box Trolley Ye Bn Motorized AC CABLE 4C Power Supply L1 R L2 S L3 T PE 3 Rd Be Bk Gn Bk Rd Wh Or Gy Wh Bk Gy UP DN EM Gn Ye Rd Bk Rd Be Bk Gn Ye CH Meter Motor Thermal Protector Bn Electromagnetic Brake Hoist Motor Electric Chain Hoist Rd Rd Wh Wh Bn Rd Wh Or Gy Rd Rd Rd Rd Bn Bk Motor Assy Gn Bk Rd Be CABLE 6C Rd Rd K20 A2 A1 1 2 3 4 5 6 7 8 X21 K21 A2 A1 K22 A2 A1 13 14...

Page 41: ...d Bk Or Bn Be Or Bk Be Rd Gn Bk Rd Be Gn Control Box Trolley CABLE 6C Ye Bn Rd Rd Motorized AC CABLE 4C Power Supply L1 R L2 S L3 T PE 3 Rd Be Bk Gn Bn Bk Rd Wh Or Gy Wh Bk Gy UP DN EM Gn Ye Rd Bk Rd Be Bk Gn Ye Electromagnetic Brake CH Meter Hoist Motor Motor Thermal Protector Electric Chain Hoist Rd Rd Wh Wh Bn Rd Wh Or Gy Rd Rd Rd Rd Bn Bk K20 A2 A1 1 2 3 4 5 6 7 8 X21 K21 A2 A1 K22 A2 A1 13 14...

Page 42: ... Blue Gn Ye 71 72 73 6 31 32 33 5 Rd Gn CABLE 4C Ye Motor Assy EM Right Left DN UP Rd Bk Wh Control Box Motorized Trolley Rd Bn Be Wh Bk Ye Push Button DN UP Travel EM Wh Bn Be Or Bn Be Bk Rd Gy Bk AC CABLE 4C Rd Wh Bk Gn Ye Power Supply L1 R L2 S L3 T PE 3 Bk Rd Wh Bk CABLE 6C Ye EM Gn Ye Thermal Protector Connection Trolley DN UP Left Right Motor Assy Control Box Motorized Trolley Bn Be Gy Bk Gn...

Page 43: ...ht Motor Assy Control Box Motorized Trolley Bn Be Gy Bk Gn Ye Rd Wh Bk Bn Rd Rd Motor Thermal Protector 14 M21 Trolley Motor CABLE 4C CABLE 4C CABLE 4C CABLE 4C Gn Ye Gn Ye Electric Chain HoistB refer to HoistA Gy Bn Bn Brake Hoist Motor Electromagnetic UP DN EM Gn Ye Motor Thermal Protector Bk Rd Wh Or Gy Wh Rd Rd Rd Bk Rd Wh Or Gy Electric Chain HoistA Rd Rd Wh Wh Rd Rd Bk CH Meter Bn Bk Rd Wh B...

Page 44: ... Motor Assy Be Bk Rd Gn Ye Bn CABLE 4C CABLE 4C CABLE 4C CABLE 4C Bk Rd Wh Be Bk Rd Be Gn Bk Rd Wh Be Bk Rd Be Gn refer to HoistA Bk Rd Wh Or Gy Wh Bk Gy UP DN EM Gn Ye Rd Bk Rd Be Bk Gn Ye CH Meter Motor Thermal Protector Bn Electromagnetic Brake Hoist Motor Electric Chain HoistA Rd Rd Wh Wh Bn Rd Wh Or Gy Rd Rd Rd Rd Bn Bk Electric Chain HoistB 7 1 6 4 8 3 5 2 X21 F2 RY25 8 7 RY26 8 7 K20 A2 A1 ...

Page 45: ... Chain HoistA Rd Rd Wh Wh Bn Rd Wh Or Gy Rd Rd Rd Rd Bn Bk Gn Ye UP 71 72 73 6 31 32 33 5 CABLE 6C Rd Be Bk DN EM Right Left Motor Assy Motor Thermal Protector Rd Rd Bk Gn Ye Bn Be Rd L1 R L2 S L3 T PE AC CABLE 4C Power Supply Rd Be Bk Gn 3 Gy Bk Bk Rd Wh Bn Be Or Bn Be Control Box Motorized Trolly DN UP Travel EM Push Button Bk Rd Wh Or Be Gn Gy 2 3 1 E 1 2 3 4 5 6 7 8 X12 X11 K11 1 2 3 4 5 6 13 ...

Page 46: ... Trolley Single Speed 1 Capacity ERM150S ERM200S Bk Black Rd Red Wh White Bn Brown Gy Gray Or Orange Gn Ye Green Yellow EM Emergency Stop UP UP DN Down Abbreviation Gn Green Ye Yellow Be Blue Parts No B NAME Transformer Hoist Motor Fuse M11 T F 1 2 3 4 5 6 7 CHM Counter Hour Meter G11 Rectifier X Plug Socket Connector 8 Electromagnetic Brake 9 10 11 TP Motor Thermal Protector LS11 LS12 Upper Limit ...

Page 47: ...e 9 10 11 TP Motor Thermal Protector LS11 LS12 Upper Limit Switch Lower Limit Switch K Contactor 12 TB Terminal Block 13 RY Relay 14 M21 22 Trolley Motor CABLE 4C CABLE 4C CABLE 4C CABLE 4C Bk Rd Wh Be Bk Rd Wh Gn Ye Bk Rd Wh Be Bk Rd Wh Gn Ye Electric Chain HoistB refer to HoistA Gy Bn Bn Brake Hoist Motor Electromagnetic UP DN EM Gn Ye Motor Thermal Protector Bk Rd Wh Or Gy Wh Rd Rd Rd Bk Rd Wh ...

Page 48: ... Be Rd Bk Be Rd Gn Ye Bn Gn Ye Bn CABLE 4C CABLE 4C CABLE 4C CABLE 4C Bk Rd Wh Be Bk Rd Be Gn Bk Rd Wh Be Bk Rd Be Gn refer to HoistA Bk Rd Wh Or Gy Wh Bk Gy UP DN EM Gn Ye Rd Bk Rd Be Bk Gn Ye CH Meter Motor Thermal Protector Bn Electromagnetic Brake Hoist Motor Electric Chain HoistA Rd Rd Wh Wh Bn Rd Wh Or Gy Rd Rd Rd Rd Bn Bk Electric Chain HoistB 7 1 6 4 8 3 5 2 X21 F2 RY25 8 7 RY26 8 7 K20 A2...

Page 49: ... Ye UP 71 72 73 6 31 32 33 5 CABLE 6C CABLE 6C Rd Be Bk DN EM Right Left Bk Be Rd Bk Be Rd L1 R L2 S L3 T PE AC CABLE 4C Power Supply Rd Be Bk Gn 3 Gy Bk Bk Rd Wh Bn Be Or Bn Be Control Box Motorized Trolly DN UP Travel EM Push Button Bk Rd Wh Or Be Gn Gy Motor Assy Motor Assy Motor Thermal Protector Rd Rd Motor Thermal Protector Rd Rd Gn Ye Bn Gn Ye Bn 2 3 1 E 1 2 3 4 5 6 7 8 X12 X11 K11 1 2 3 4 ...

Page 50: ...50 Memo Memo ...

Page 51: ...51 Memo Memo ...

Page 52: ...52 Memo Memo ...

Page 53: ...53 Memo Memo ...

Page 54: ...54 Memo Memo ...

Page 55: ...55 Memo Memo ...

Page 56: ...Global Website kito com ...

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