KISANKRAFT KK-IC-650D User Manual Download Page 20

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KisanKraft

Agricultural Inter-Cultivator

KK-IC-650D



: www.kisankraft.com



: [email protected]



: +91.80. 6835 7800

Page 20 of 49

Troubleshooting

◆

1. Common troubles and solutions

Phenomenon

Reason

Solution

Abnormal noise

on gear

Over abrasion of the

gear or improper

installation

Reinstall or replace the gear

Gear cannot run

smoothly

Improper installation

Reinstall the gear

Overheat of the

machine

Less lube oil in the

tank

Add lube oil as required

Too narrow space

between gears

Reassembly

Two narrow spaces

between bearings

Readjust

Oil leakage on

the linkage of

gear box

The connecting bolt

is loosened

Tighten the bolt

Oil leakage

Sealing gasket is

broken

Replace the sealing gasket

Oil leakage on

the output shaft

Lip-shaped oil seal is

broken

Replace the oil seal

Oil leakage on

the oil-draining

hole

O Ring is broken

Replace the O ring

Screw plug is

loosened

Tighten it accordingly

Oil leakage on

the tank

Small holes on the

tank

Welding or paint the holes

◆

2. Other troubles and solutions

Phenomenon

Reason

Solution

Rotary blades are broken off

Hit stones or bricks when

using

Replace it, pay attention to

avoid the stones and bricks

Controlling cable is broken off

Long-time working

abrasion

Replace the cable

Summary of Contents for KK-IC-650D

Page 1: ... warranty shall become null and void and neither KisanKraft Limited nor any of its manufacturers nor its authorized dealers assume any responsibility if the failure was caused by the following 1 Operation of product with incorrect fuel or lubricants 2 Incorrect usage of machine or misuse 3 Lack of maintenance 4 Negligence 5 Accident or physical damage 6 Repairs made by unauthorized parties and or ...

Page 2: ...ive part s to determine if the malfunction is the result of a defect covered by this warranty Please note that the decision of KisanKraft Limited with respect to any warranty claim is final After sales Service Including Warranty KisanKraft Limited does not sell directly to consumers All sales or supplies are made through Authorized Dealers It is the responsibility of the Authorized Dealer to provi...

Page 3: ... 818 3B1 to 818 3B18 Podalakur Sangam Road Prabagiripatnam Podalakur Nellore 524345 Andhra Pradesh INDIA Head Office Sri Huchhanna Tower 4 1st Main 7 A Cross Maruthi Layout Dasarahalli HAF Post Hebbal Bangalore 560024 Karnataka INDIA Bangalore HO Ahmedabad Bhopal Bhubaneswar Coimbatore Guwahati Hubli Hyderabad Jaipur Karnal Kolkata Lucknow Nellore Pune Raipur ...

Page 4: ...fo kisankraft com 91 80 6835 7800 Page 4 of 49 CONTENTS Before Getting Started 7 Application 7 Safety Instructions 7 Product Overview 13 Installation Method 14 Operation Instructions 15 Maintenance 17 Adjustment methods and data 19 Technical Specification 21 Part Diagram 22 ...

Page 5: ... Limited or its manufacturers Defective items must be brought sent to our Authorized Dealer or KisanKraft Limited s office for service What is not covered The warranty shall become null and void and neither KisanKraft Limited nor any of its manufacturers nor its authorized dealers assume any responsibility if the failure was caused by the following 1 Operation of product with incorrect fuel or lub...

Page 6: ...rized Dealer along with proof of purchase invoice receipt KisanKraft Limited its manufacturers and its dealers reserve the right to inspect the claimed defective part s to determine if the malfunction is the result of a defect covered by this warranty Please note that the decision of KisanKraft Limited with respect to any warranty claim is final After sales Service Including Warranty KisanKraft Li...

Page 7: ... and clay soil of canopied vegetables base slopes with gradient less than 10 paddy field with the depth of water surface to hard layer not more than 250mm For weedy and deep plots remove the weeds before using the Inter cultivator to cultivate the land Assemble blades on both side of intercultivator and use pin to fixed blades to do Intercultural weeding operations Take off resistance rod and asse...

Page 8: ...orking order and warning labels are in place These items are installed for your safety Make sure that the safety covers Fan cover recoil starter cover are in place Know how to stop the engine and tines quickly in case of emergency Understand the use of all controls Keep a firm hold on the handlebars they may tend to lift during clutch engagement Don t allow anyone to operate this cultivator withou...

Page 9: ...nite some materials Avoid touching a hot engine or exhaust system Allow the engine to cool before performing maintenance or storing the cultivator indoors Carbon Monoxide Poisoning Hazard Exhaust contains poisonous carbon monoxide a colorless and odorless gas Breathing exhaust can cause loss of consciousness and may lead to death If you run the engine in an area that is confined or even partially ...

Page 10: ...ighroad Be careful the potential risk and traffic Taking the passenger is not allowed Please stop the engine and check if the weeder be broken after striking sundries It is not allowed to start or operate before it is repaired if broken Attention the operation floor avoid slipping down Any unusual vibration is the sign of fault should stop and inspect machine immediately Stop the engine while leav...

Page 11: ...mponents in good operation condition At set intervals check if the bolts fasten to ensure the weeder in safe operation condition Indoor storage away from the fire Cool the engine before indoor storage For long period storage should keep this manual well too Don t try to repair the machine otherwise you have the proper tools and disassemble assemble and maintenance manual Safety warning indication ...

Page 12: ...KisanKraft Agricultural Inter Cultivator KK IC 650D www kisankraft com info kisankraft com 91 80 6835 7800 Page 12 of 49 ...

Page 13: ...info kisankraft com 91 80 6835 7800 Page 13 of 49 A2 fire safety sign Safety warning position Product Overview 1 Handle frame 2 Flameout switch 3 Oil switch 4 Diesel engine 5 Bumper 6 Walking round assy 7 Rotary parts 8 Fender parts 9 Output clutch handle 10 Clutch handle ...

Page 14: ...y after unpackaged 1 Take out the machine and accessories from the package 2 Fix the body of the weeder install left right wheels on both side of the output shaft of walking case and use pin 8 73 and pin to fix it then install the rear wheel adjust height tighten the locking bolt to secure it 3 Install ditching ridging blade install the ditching device into the two ends of the output shaft blade i...

Page 15: ...hrottle Clutch and gear shifting lever make them flexible and in the correct position 1 3 Put the shift lever in the neutral gear place 1 4 Add oil a Add lube oil to crankcase as Photo III shows b Put the engine at horizontal position Insert the dipstick into the filler neck without screwing it in Get the dipstick out check the oil level The oil level should be the mentioned position in the dipsti...

Page 16: ...cultivator must running in before starting using Check Chapter VI for running in method 4 Operation 4 1 Starting weeder Clutch bar should be disengaged and all gear shifting levers should be in neutral gear position and then start the engine following the usual manual 4 2 Running Put gear shifting handle in the required gear position clench the clutch handlebar to make the weeder work walk 4 3 Par...

Page 17: ...repaired it should work without load for one hour After the mini weeder works with light load for five hours all oil in gear box and crankcase of Diesel engine should be drained immediately Afterwards you should refuel adequate clean Diesel oil pull the starting grip 5 10 times then drain it Refuel the lube oil for 4 hours running in then can use the weeder normally 2 Technical maintenance table o...

Page 18: ...rd time or more Check if there is oil leakage Clean mud grass and oil stain Debug malfunction Adjust operation parts Tighten the belt Gear and bearing 4 Long period storage of mini weeder When mini weeder needs storing for a long period the following measures should be taken to prevent tarnishing 4 1 Wash oil stain and clean dust on the machine 4 2 Drain lube oil in the gear box and refuel new oil...

Page 19: ...hen adjusting the clutch must make sure the small sleeve running in the scale range When loosen clutch handlebar the main output shaft should be stopped immediately Please replace a new clutch cable if the small sleeve runs out of the scale range 1 1 3 When adjust clutch cable please make the clutch cable adjusting rod on both clutch shifting fork arm and armrest frame in the proper position and t...

Page 20: ...tween bearings Readjust Oil leakage on the linkage of gear box The connecting bolt is loosened Tighten the bolt Oil leakage Sealing gasket is broken Replace the sealing gasket Oil leakage on the output shaft Lip shaped oil seal is broken Replace the oil seal Oil leakage on the oil draining hole O Ring is broken Replace the O ring Screw plug is loosened Tighten it accordingly Oil leakage on the tan...

Page 21: ...rs KK IC 650D Displacement cc 296 Rated Power kw 4 kW 5 36 hp Rated Rotation Speed r min 3600 RPM Fuel Tank 3 5 L Fuel type Diesel Driving Model Gear Gear Walking gearbox 2F 1R Weeding gearbox 1F 1R Working Width 66 cm Working Depth 10 cm Bore Stroke mm 78x62 Dimension L W H mm 1480x800x1100 NOTE Specification are subject to change without prior notice ...

Page 22: ...comp Ref No Part No Description Qty 1 360720013 Deep groove ball bearing 6007 1 2 2101400007 0001 Clutch cover assembly WMX620 1 1 2101400006 0001 Clutch cover assembly WMX620A 1 3 360220040 Hexagon Flange Bolts Small Series M8 20 1 4 360890004 External Serrated Lock Washers 8 1 5 360640005 Large washer 8 1 6 360720019 Bearing 6202 1 7 2101200002 0001 Clutch core assembly 1 ...

Page 23: ... 30 2 13 360710041 O ring 11 2 8 2 14 2102400004 0001 clutch fork shaft 1 15 360660010 Flat washer 8 1 16 360010003 Hex Nut M8 1 17 360620008 Spring washer 8 1 18 3005300006 0001 Clutch cable activity seat 1 19 360560027 Cotter pin 2 20 1 20 361020011 Pin 6 30 1 21 1101500004 0001 oil dipstick assembly 1 22 2114500004 0001 Spindle 1 1 23 360720009 Deep groove ball bearing 6004 1 24 360250124 Hexag...

Page 24: ...of 49 Transmission back case comp Transmission back case comp Ref No Part No Description Qty 1 360250024 Hexagon head bolt M8 20 1 2 360620008 Spring washer 8 1 3 360660010 Flat washer 8 1 4 360920053 Shaft circlip 16 1 5 3410800029 0001 Bushing 16 20 30 1 6 360710041 O ring 11 2 8 2 7 2116500003 0001 shift rocker 1 ...

Page 25: ...500002 0001 Needle roller bearing K20 24 20 1 17 3417000007 0001 Adjusting washer 20 27 1 3 18 360720011 Deep groove ball bearing 6005 2 19 2110000008 0001 countershaft 1 20 3416100009 0001 O ring 11 8 1 8 1 21 2101900002 0001 shift fork 1 22 2101700003 0001 shift fork shaft 1 23 3404800006 0001 shift spring 1 24 360970009 Steel ball φ8 1 25 2153000001 0001 triple gear 1 26 2117900001 0001 reverse...

Page 26: ...pring 1 36 3416400001 0001 GasketΦ8 1 37 360220038 Hexagon Flange Bolts Small Series M8 12 1 38 360850004 Cylindrical pins unhardened steel and austenitic stainless steel 5 10 1 39 360660013 Flat washer 10 1 40 360620015 Spring washer 10 1 41 360220157 Hexagon flange bolts M10 25 1 42 360920044 Shaft circlip 25 1 43 360910023 Circlips for holes 47 1 44 3408800026 0001 Oil seal 35 47 7 1 45 2113900...

Page 27: ...roller bearing K12 16 16 1 2 3411800019 0001 Wear washer 12 5 23 2 1 3 3400800001 0001 Transmission rear box paper pad 1 4 3411200003 0001 Locating pin 8 14 2 5 360520017 Stud stud b 1 5d M10 60 4 6 3005300003 0001 Clutch seat 1 7 360030003 Hexagon Thin Nut M8 1 8 360010033 Type 1 Hex Nut M5 1 9 360250004 Full thread hexagon head bolt M5 20 1 10 360660013 Flat washer 10 6 11 360620015 Spring washe...

Page 28: ...aft com 91 80 6835 7800 Page 28 of 49 13 360540007 Equal length stud stud C grade M10 40 4 14 1203800018 0001 Cylinder head nut M10 21 4 15 360260101 Hexagon head bolt M10 95 2 16 361020078 Pin 6 35 1 17 3402200003 0001 circlip A 1 18 2401000002 0001 shift link arm 1 Walking case comp ...

Page 29: ...il seal 25 42 7 4 8 360660013 Flat Washer Class A 10 4 9 360620015 Standard spring washer 10 4 10 360010008 Type 1 Hex Nut M10 4 11 3403900002 0001 Oil drain bolt M12 1 25 12 1 12 360710003 O ring 10 2 2 65 1 13 2124500003 0001 walking box 1 14 360720050 Deep groove ball bearing 6305 1 15 3410800044 0001 Output shaft spacer 1 16 2119100004 0001 Walking bevel gear 1 17 360660010 Flat Washer Class A...

Page 30: ... 12 1 28 360560006 Cotter pin 2 25 1 29 3400300004 0001 Closing paper pad 1 Inter cultivator Transmission parts Ref No Part Name Description Qty 1 2106000034 0001 Transmission case 1 2 360720011 Deep groove ball bearing_6005 2 3 360910023 Retaining ring for hole_47 2 4 3408800027 0001 Non standard oil seal_25 47 54 13 4 2 5 3403400005 0001 Oil filling plug 1 6 360720025 Deep groove ball bearing_62...

Page 31: ...ed Lock Washer_6 1 16 360250010 Hexagon head bolt full thread_M6 16 1 17 360720029 Deep groove ball bearing_6203 2RS 1 18 3408800001 0001 Non standard oil seal_17 35 7 1 19 360720004 Deep groove ball bearing_6003 1 20 2129800007 0001 Drive bevel gear 1 21 360250034 Hexagon head bolt full thread_M10 25 1 22 360010008 Type 1 Hex Nut_M10 1 23 3404800014 0001 Gear spring 1 24 360970009 Steel ball_8 1 ...

Page 32: ...2103600001 0001 fork shaft 1 38 3408800049 0001 Non standard oil seal_12 18 6 1 39 2140100003 0001 Drive shaft II 1 40 2121600006 0001 driven sprocket 1 41 3410800150 0001 Bushing_20 5 25 5 17 1 42 2100300001 0001 drive sprocket 1 43 2108100002 0001 III axis driven gear 1 44 3410800150 0001 Bushing_20 5 25 5 17 1 45 2128300001 0001 Hexagonal output shaft 1 46 2121500016 0001 driven sprocket 1 47 2...

Page 33: ...KisanKraft Agricultural Inter Cultivator KK IC 650D www kisankraft com info kisankraft com 91 80 6835 7800 Page 33 of 49 Engine and connections ...

Page 34: ...e face nuts M10 4 2 360660013 Flat Washer Class A 10 4 3 3401200001 0001 Flange and gearbox paper pad 1 4 T010330082 WM170F P WMX620 1 1 T020070094 WM178F WMX620A 1 5 360630003 Flat Washer Class C 8 4 6 360620008 Standard spring washer 8 4 7 360010003 Type 1 Hex Nut M8 4 8 360220163 Hexagon Flange Bolts Small Series M8 45 4 9 2602900027 0001 Bumper WMX620 1 1 2602900031 0001 Bumper WMX620A 1 ...

Page 35: ... Qty 1 2409100001 0002 Rotary seat 1 2 360720010 Deep groove ball bearing 6004 2Z 2 3 360520019 Stud b 1 5d M8 24 4 4 360300005 Hexagon Flange Bolts Enlarged Series B Grade M6 12 3 5 2400600001 0001 Self locking hoop φ25 2 6 2402300058 0001 armrest 1 7 360300055 Hexagon Flange Bolts Enlarged Series B Grade M6 35 2 8 360120005 Non Metallic Insert Hex Lock Nuts 4 ...

Page 36: ...0001 Slotted pin shaft 10 24 1 17 3004900004 0001 Adjust the main cable 1 18 360560027 Cotter pin 2 20 2 19 3000200013 0001 Throttle cable WMX620 1 1 3000200012 0001 Throttle cable WMX620A 1 20 2605700001 0001 Armrest frame side cover 1 21 360180013 Non Metallic Insert Hex Flange Face Lock Nuts M8 1 22 360220041 Hexagon flange bolts M8 25 1 23 360120009 Non Metallic Insert Hex Lock Nuts M8 4 24 30...

Page 37: ... 1 3002600005 0003 shift lever 1 2 3402200004 0002 circlip B 2 3 3008300002 0001 PTO Joystick Assembly 1 4 361020078 Pin 6 35 1 5 360660004 Flat Washer Class A 6 1 6 360560021 Cotter pin 1 6 20 1 7 360010008 Hex Nut M10 4 8 360620015 spring washer 10 4 9 2401400045 0003 Armrest A 1 10 2407900006 0001 Gear indicators stand 1 11 360220154 Hexagon flange bolts M10 30 4 ...

Page 38: ... Lock Nut M20 1 15 3000500002 0001 Shock absorbing grips 12 1 Walk round parts Walk round parts Ref No Description Qty 1 360010003 Hex Nut M8 10 2 360620008 Spring washer 8 10 3 2800900005 0002 Support frame resistance rod parts outer spokes 2 4 2800500014 0001 Herringbone Rubber Inner Tube Tube 2 5 2800800004 0002 inner spokes 2 6 2801000007 0002 wheel axle 2 7 360250024 Hexagon head bolt M8 20 1...

Page 39: ... breaking shovel connecting plate 1 3 2421400002 0001 Ditcher breaking shovel connecting plate 1 4 3402200004 0002 circlip B 3 5 360040009 Type 2 Hexagon Flange Nuts M8 2 6 2401300020 0001 resistance rod 1 7 2803800004 0001 Support frame 1 8 360010008 Hex Nut M10 2 9 360620015 spring washer 10 2 10 361020029 Pin 8 43 1 11 1203800018 0001 Cylinder head nut 4 12 3402200003 0001 circlip A 2 13 301410...

Page 40: ...2401900001 0002 Box connecting plate 1 17 360220163 Hexagon Flange Bolts Small Series M8 45 2 18 361020074 Pin 8 22 2 Left fender part Ref No Part no Description Qty 1 2411900008 0001 fender rubber sheet 2 1 2 360220079 Hexagon Flange Bolts Small Series M6 12 14 3 360120005 Type 1 Non Metallic Insert Hex Lock Nut M6 16 4 360360002 Small semicircle low square neck bolt M6 1 2 ...

Page 41: ... Lock the small handle 1 9 3416700002 0001 Side fender connecting hinge B 1 10 2601600105 0001 left fender 1 11 3416800003 0001 Side fender connecting hinge A 1 12 2605000005 0001 side fenders 1 13 2412900001 0001 Rubber block bead 2 14 360120009 Type 1 Non Metallic Insert Hex Lock Nut M8 1 Ref No Description Qty 1 2411900008 0001 fender rubber sheet 2 1 2 360220039 Hexagon Flange Bolts Small Seri...

Page 42: ...neck bolt M6 1 6 2 9 3409300001 0001 hinge 2 10 3011100001 0001 Lock the small handle 1 11 360120009 Type 1 Non Metallic Insert Hex Lock Nut M8 1 12 2601600026 0001 right fender 1 13 3416700002 0001 Side fender connecting hinge B 1 14 3416800003 0001 Side fender connecting hinge A 1 15 2605000005 0001 side fenders 1 16 2412900001 0001 Rubber block bead 2 Scraper parts Ref No Description Qty 1 3402...

Page 43: ...412900001 0001 Rubber block bead 5 8 2411900007 0001 fender rubber sheet 1 1 Rear wheel parts Ref No Part No Description Qty 1 2804800001 0001 rear wheel 1 2 3410800039 0001 Bushing 13 18 48 1 3 2804600001 0001 rear wheel bracket 1 4 360260083 Hexagon head bolt M12 80 1 5 2415600003 0001 rear wheel link 1 6 3402200004 0002 circlip B 2 7 361020029 Pin 8 43 1 8 360120015 Non Metallic Insert Hexagon ...

Page 44: ...parts Ref No Description Qty 1 2706800039 0002 Knife barrel assembly 2 2 2700200004 0001 Intercultivator blade right 9 3 2700200003 0001 Intercultivator blade left 9 4 361020029 Pin 8 43 2 5 360250034 Hexagon head bolts with full thread M10 25 18 6 360010008 Hex Nut M10 18 7 360620015 spring washer 10 18 8 3402200004 0002 circlip B 2 ...

Page 45: ...Page 45 of 49 Iron wheel parts Ref No Part No Description Qty 1 360250034 Full thread hexagon bolt M10 25 8 2 2801000016 0001 iron wheel 1 3 2701800008 0001 wheel axle 2 4 360660013 Flat washer 10 8 5 360620015 spring washer 10 8 6 360010008 Hex Nut M10 8 7 361020029 Pin 8 43 2 8 3402200004 0002 circlip B 2 ...

Page 46: ...scopic Steel Pipe Fruit Picker Bag Sheep Shear Garden Tools Electric Pressure Washer Hedge Trimmer Lawn Mower Electric Diesel Manual Leaf Blower Cultivators and Accessories Petrol and Diesel Sprayers and Accessories Battery Sprayer Portable Power Sprayer Trolley Sprayer Manual Knapsack Sprayer Manual Pressure Sprayer Rose Cans Hose Crimping Machine HTP Sprayer HTP Delivery Hose HTP Hose Reel HTP S...

Page 47: ...aft www kisankraft com info kisankraft com 91 80 6835 7800 Page 47 of 49 Wide Range of Products for Every Need For more information give MISSED CALL 07676065555 Many of our products have BIS ISI certification ...

Page 48: ...sanKraft Limited or its manufacturers Defective items must be brought sent to our Authorized Dealer or KisanKraft Limited s office for service What is not covered The warranty shall become null and void and neither KisanKraft Limited nor any of its manufacturers nor its authorized dealers assumes any responsibility if the failure was caused by the following 1 Operation of product with incorrect fu...

Page 49: ...st Authorized Dealer along with proof of purchase invoice receipt KisanKraft Limited its manufacturers and its dealers reserve the right to inspect the claimed defective part s to determine if the malfunction is the result of a defect covered by this warranty Please note that the decision of KisanKraft Limited with respect to any warranty claim is final After sales Service Including Warranty Kisan...

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KISANKRAFT KK-IC-650D, User Manual

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