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KISANKRAFT KK-CSP-5920 Operation Manual Download Page 4

 

Chainsaw-Petrol 

KK-CSP-5920/6020/6522/7524

 

 

: www.kisankraft.com 

: [email protected] 

  

: +91.80. 22178200 

 

Page 4 of 80 

CONTENTS

 

BEFORE GETTING STARTED .............................................................................. 7

 

SAFETY SYMBOLS .............................................................................................. 7

 

OVERVIEW ........................................................................................................ 9

 

GENERAL SAFETY INSTRUCTIONS ................................................................... 10

 

A.  Before using a new chain saw: .................................................... 10 
B.  Always use common sense ......................................................... 11 
C.  Personal protective equipment .................................................. 11 
D.  Machine’s safety feature ............................................................ 11 
E.  Eliminating kickback and its danger ............................................ 12 
F.  Chain brake and front hand guard .............................................. 14 
G.  Will my hand always activate the chain brake during a kickback 16 
H.  General rules ............................................................................... 16 

Sharpening your chain and adjusting the depth gauge setting: ..................... 18

 

ASSEMBLY ....................................................................................................... 23

 

FUEL HANDLING ............................................................................................. 24

 

STARTING AND STOPPING .............................................................................. 26

 

WORKING TECHNIQUES ................................................................................. 28

 

MAINTENANCE ............................................................................................... 38

 

TECHNICAL DATA ............................................................................................ 47

 

PARTS DIAGRAM & LIST-KK CSP - 6020/6522 ................................................. 48

 

PARTS DIAGRAM & LIST-KK CSP - 7524 .......................................................... 52

 

PARTS DIAGRAM & LIST-KK CSP - 5920 .......................................................... 60

 

2 STROKE PETROL ENGINE- MANUAL ............................................................. 66

 

Summary of Contents for KK-CSP-5920

Page 1: ...tive in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limi...

Page 2: ...reunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee...

Page 3: ...SP 5920 6020 6522 7524 KisanKraft Machine Tools Pvt Ltd Sri Huchhanna Tower 4 1st Main 7 A Cross Maruthi Layout Dasarahalli HAF Post Hebbal Bangalore 560024 Karnataka INDIA Bangalore HO Ahmedabad Bhop...

Page 4: ...achine s safety feature 11 E Eliminating kickback and its danger 12 F Chain brake and front hand guard 14 G Will my hand always activate the chain brake during a kickback16 H General rules 16 Sharpeni...

Page 5: ...ctive in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Lim...

Page 6: ...ereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee...

Page 7: ...OLS Key to Symbols WARNING Chain saws can be dangerous Careless or improper use can result in serious or fatal injury to the operator or others Please read the operator s manual carefully and make sur...

Page 8: ...by moving the stop switch to the STOP position before carrying out any checks or maintenance Always wear approved protective gloves Regular cleaning is required Visual check Protective goggles or a vi...

Page 9: ...ve 17 Bumper Spike 4 Air Filter Cover 18 Bar Tip Sprocket 5 Air Filter Cover Twist Lock 19 Saw Chain 6 Stop Switch 20 Guide Bar 7 Choke Control 21 Chain Tensioning Screw 8 Rear Handle 22 Clutch Cover...

Page 10: ...asphyxiation or carbon monoxide poisoning Long term inhalation of the engine exhaust fumes chain oil mist and dust from sawdust can represent a health risk Running an engine in a confined or badly ve...

Page 11: ...the operator You must use approved personal protective equipment whenever you use the machine Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury...

Page 12: ...ding on the way it was being used when the kickback zone of the bar touched the object Kickback occurs only if the kickback zone of the bar touches an object How to avoid kickback WARNING Kickback can...

Page 13: ...ricking pain loss of strength changes in skin colour or condition These symptoms normally appear on the fingers hands or wrists These symptoms may be increased in cold temperatures Stop Switch Use the...

Page 14: ...the chain if you get a kickback The chain brake reduces the risk of accidents but only you can prevent them Take care when using your saw and make sure the kickback zone of the bar never touches any...

Page 15: ...chain brake is activated either manually or automatically by the inertia release mechanism depends on the force of the kickback and the position of the chainsaw in relation to the object that the kic...

Page 16: ...brake which is a simple technique is recommended before you begin each work session Second the kickback must be strong enough to activate the chain brake If the chain brake is too sensitive it would a...

Page 17: ...thing By using cutting equipment with built in kickback reduction and keeping the chain sharp and well maintained you can reduce the effects of kickback Bar The smaller the tip radius the lower the ch...

Page 18: ...g the depth gauge setting General information on sharpening cutting teeth 1 Never use a blunt chain When the chain is blunt you have to exert more pressure to force the bar through the wood and the ch...

Page 19: ...more difficult to sharpen correctly 3 Always file cutting teeth from the inside face Reduce the pressure on the return stroke File all the teeth on one side first then turn the chain saw and file the...

Page 20: ...n fatal injury The more you use a chain the longer it becomes It is therefore important to adjust the chain regularly to take up the slack Check the chain tension every time you refuel 2 NOTE A new ch...

Page 21: ...hat the fuel runs out before the saw chain oil This safety feature requires that you use the right sort of chain oil if the oil is too thin it will run out before the fuel and that you adjust the carb...

Page 22: ...on cutting equipment Chain Visible cracks in rivets and links Whether the chain is stiff Whether rivets and links are badly worn Replace the saw chain if it exhibits any of the points above We recomme...

Page 23: ...tion ASSEMBLY Fitting the bar and chain WARNING Always wear gloves when working with the chain in order to protect your hands from injury Check that the chain brake is in the disengaged position by mo...

Page 24: ...e oil It is important to accurately measure the amount of oil to be mixed to ensure that the correct mixture is obtained When mixing small amounts of fuel even small inaccuracies can drastically affec...

Page 25: ...hoosing chain oil Fueling WARNING Taking the following precautions will lessen the risk of fire Do not smoke and do not place any hot objects in the vicinity of fuel Always stop the engine and let it...

Page 26: ...uel and chain oil tanks should be emptied Ask your local gas station where you can dispose of waste fuel and chain oil Ensure the machine is cleaned and that a complete service is carried out before l...

Page 27: ...ld the throttle trigger and throttle control together the choke control will automatically jump back If it does not jump back pull it back manually Grip the front handle with your left hand Hold the c...

Page 28: ...and on the front handle Stopping The engine is stopped by pushing the stop switch to the stop position WORKING TECHNIQUES Before use 1 Check that the chain brake works correctly and is not damaged 2 C...

Page 29: ...Chainsaw Petrol KK CSP 5920 6020 6522 7524 www kisankraft com info kisankraft com 91 80 22178200 Page 29 of 80...

Page 30: ...do not use a chain saw in a situation where you cannot call for help in case of an accident 2 Do not use the machine in bad weather such as dense fog heavy rain strong wind intense cold etc 3 Take gre...

Page 31: ...u are standing firm and that there is nothing in the way that might make you trip or lose your balance Lack of concentration can lead to kickback if the kickback zone of the bar accidentally touches a...

Page 32: ...ly combinations that are recommended by us Basic cutting technique WARNING Never use a chain saw by holding it with one hand A chainsaw is not safely controlled with one hand Always have a secure firm...

Page 33: ...he engine Don t try to pull the chainsaw out If you do so you may be injured by the chain when the chain saw suddenly breaks free Use a lever to open up the cut and free the chain saw Limbing When lim...

Page 34: ...ppen 3 If it is possible can you turn the log stop cutting about 2 3 of the way through the log Turn the log and finish the cut from the opposite side The log is supported at one end There is a high r...

Page 35: ...d rot at the stem this makes it more probable that the tree will break and start to fall before you expect it to happen You may find you are forced to let the tree fall in its natural direction becaus...

Page 36: ...Stand on the left side of the tree and cut on the pull stroke Make the felling cut about 3 5 cm 1 5 2 inches above the bottom directional cut Set the spike bumper if one is fitted just behind the fel...

Page 37: ...Decide which the safest way is to release the tension and whether you are able to do it safely In complicated situations the only safe method is to put aside your chain saw and use a winch General ad...

Page 38: ...environmental and emissions legislation Some chain saws are equipped with movement limiters on the carburetor s adjuster screws This product has been designed and manufactured to specifications that r...

Page 39: ...leration and idling are achieved Fine adjustment of the idle speed T Adjust the idle speed with the T screw If it is necessary to re adjust turn the T screw clockwise while the engine is running until...

Page 40: ...ch as cracks Move the front hand guard forwards and back to make sure it moves freely and that it is securely anchored to the clutch cover Checking the inertia brake release Place the chain saw with t...

Page 41: ...d Pull the underside of the fan housing away from the Crankcase and remove it downward Changing a broken or worn starter rope Use a screwdriver or suitable pliers to remove the spring Clip 2 from the...

Page 42: ...oil spring Make a loop in the starter rope and use it to turn the pulley six full revolutions in the direction of the arrow Hold the pulley steady pull out and straighten the twisted rope Release the...

Page 43: ...erefore be replaced with a new one at regular intervals Spark Plug The spark plug condition is influenced by Incorrect carburetor adjustment An incorrect fuel mixture too much or incorrect type of oil...

Page 44: ...e cooling system consists of 1 Air intake in the starter 2 Air guide plate 3 Fins on the flywheel 4 Cooling fins on the cylinder Clean the cooling system with a brush once a week more often in demandi...

Page 45: ...summer position to avoid engine running problems and overheating NOTE When the temperature rises and returns to a normal state and if still this product is used in antifreeze mode it may cause engine...

Page 46: ...rocket tip this should be lubricated Lubricate the clutch drum bearing Clean the outside of the carburetor Check that the bar and chain are getting sufficient oil File off any burrs from the edges of...

Page 47: ...3 6 4 8 9000 Type of ignition system CDI Spark Plug BOSCH LD L8RTF NGK BPRM 7A Electrode gap inch mm 0 7 Oil Class FB Grade Two stroke Engine Oil Fuel tank capacity ml 450 700 690 Oil tank capacity m...

Page 48: ...nkraft com info kisankraft com 91 80 22178200 Page 48 of 80 Product code KK CSP 5920 KK CSP 6020 KK CSP 6522 KK CSP 7524 Max no load speed rpm 12500 12000 Max Noise LWA dB A 116 Vibration levels m s2...

Page 49: ...ing Plate Muffler 74 Brake Return Spring 12 Screws M 8x53 Trox 75 Brake Spring Sleeve 13 Muffler Comp 76 E Ring Break Lever 14 Screw M 5x32 Trox 77 Brake Lever 15 Cylinder Gasket 78 Spring Break Lever...

Page 50: ...g Clutch Drum 45 Tensioner Slide 106 Front Handle 46 Support Chain Adjusting Screw 107 Damper Plastic Seat 47 Chain Adjusting Screw 108 Cylinder Damping Spring 48 O Ring 7 1x1 5 Chain Adjusting Gear 1...

Page 51: ...Filter Housing 162 Hose For Breather 134 Inlet Tube 163 Pipe Clamp 135 Filter Inlet Tube 164 Breather Assy 136 Nut M5 Flanged 165 Sleeve Metal For Fuel Pipe 137 Air Filter 166 Fuel Filter 138 Air Fil...

Page 52: ...8200 Page 52 of 80 PARTS DIAGRAM LIST KK CSP 7524 Part No Part Name KK CSP 7524 Part No Part Name KK CSP 7524 A01 Screw M6x14 Trox A24 Piston Pin A02 Screw M6x20 Trox A25 Needle Bearing Piston pin A03...

Page 53: ...ing A31 Pin Shaft Brake A12 Cylinder Damping Spring Bracket A32 Right Crankcase A13 Vacuum Pipe Nib A33 Gasket Crankcase A14 Vacuum Pipe A34 Positioning Sleeve A15 Air Inlet Pipe Inner A35 Left Crankc...

Page 54: ...ew M5x18 Trox B19 Starter Rope B04 Flame out Wire B21 Starter Cover B05 Wire Lead B21 1 Starter Assy B06 Nut M8x1 B22 Recoil Spring B07 Spring Washer 8 B23 Gland Recoil Spring B08 Fly Wheel Assy B24 S...

Page 55: ...hrottle Spring C02 Screw ST 5 5x20 F C13 Throttle Trigger C03 N A C14 Throttle Wire Assy C04 N A C15 Throttle Wire Reel C05 Bolt M6x16 Trox C16 Throttle Lock C06 Damper Spring Seat C17 Throttle Trigge...

Page 56: ...m info kisankraft com 91 80 22178200 Page 56 of 80 Part No Part Name KK CSP 7524 Part No Part Name KK CSP 7524 D01 Cylinder Top Cover D16 Switch on off D02 Screw M5x12 Trox D17 Choke Knob D03 Air Filt...

Page 57: ...3x24 D20 Pipe Clip D07 Carb adjusting Guide D21 Hose 9 5 For Breather D08 Carburetor D22 Grommet Breather Fuel Pipe D09 Air Filter Bracket D23 Fuel Pipe 12 5 Long D10 Nut D24 Fuel Filter D11 Air Filte...

Page 58: ...CSP 7524 Part No Part Name KK CSP 7524 E02 Oil Filter Assy E10 Clutch Spring E03 Oil Pump Pipe Inner E11 Clutch Shoe E04 Spray Tube E12 Retainer Clutch E05 Check Valve E13 Needle Bearing Clutch E06 W...

Page 59: ...nsion Gear F07 Chain Catcher Bush F28 Passive Tension Gear F08 Chain Catcher F29 Passive Tension Gear Support F09 Screw M5x30 Trox F30 Tensioner Pin F10 Brake Band F31 Chain Guide F11 Roller 3x9 Break...

Page 60: ...KK CSP 5920 6020 6522 7524 www kisankraft com info kisankraft com 91 80 22178200 Page 60 of 80 Part No Part Name KK CSP 7524 G1 Bar 24 G2 Chain 24 73LPX084X Oregon G3 Guide Bar Cover PARTS DIAGRAM LI...

Page 61: ...reather pipe 1 9 Recoil spring 1 34 Breather Assy 1 10 Starter reel 1 35 Damper cap 5 11 Air filter cover comp 1 36 Damper 1 12 Air filter cover knob 1 37 Throttle rod 1 13 Heat shield 1 38 5 24 sprin...

Page 62: ...54 St4 2 9 5 screw 3 71 Sub lever 1 55 Brake spring cover 1 72 Main lever 1 56 3 5 snap ring 1 73 Clutch cover 1 57 Stopper plate 1 74 Brake band 1 58 Rubber washer 1 75 Brake arm 1 59 4 snap ring 1 7...

Page 63: ...Chainsaw Petrol KK CSP 5920 6020 6522 7524 www kisankraft com info kisankraft com 91 80 22178200 Page 63 of 80...

Page 64: ...creen 1 109 Spark plug l7t 1 134 Stopper l 1 110 Cylinder gasket 1 135 Left crankcase 1 111 136 Dust shield 1 112 Circlip 2 137 Guide lh 1 113 Piston pin 1 138 Ball bearing 6202rs 2 114 Washer 2 139 O...

Page 65: ...h washer 1 183 M8 26 stud 2 160 Clutch wedge 3 184 Oil guide plate 1 161 Clutch spring 1 185 Starter Assy 1 162 Wedge bracket 1 186 Clutch cover Assy 1 163 Damper 1 187 Lever Assy 1 164 M5 50 screw 2...

Page 66: ...wed to operate the engine Engine should not be operated indoors or in places with poor ventilation Exhaust gas contains odorless and harmful carbon monoxide Do not insert in or approach hands or foot...

Page 67: ...ove dirt grass or other trash from the cooling fins and the cooling air inlet Make sure to stop the engine and the driven equipment before the cleaning Make sure to use always new gasoline Old gasolin...

Page 68: ...sour smell It could cause engine trouble such as the starting error insufficient output etc Make sure to clean spilled fuel It could foul clothes or cause fire Do not use 4 cycle engine oil It could...

Page 69: ...cap breather type Inspection of clogging Check the cooling fins around the muffler and cooling air inlet for trash or withered grasses trapped Remove them if necessary Inspection of air cleaner Is no...

Page 70: ...problem of over priming Prime the fuel rather more than sufficiently to avoid starting trouble 4 Turn the choke lever to the fully closed position at the Mark When sufficient fuel is retained and the...

Page 71: ...e than sufficiently to avoid starting trouble 4 Turn down the starter lever of carburetor to set it at the start position It is not necessary to operate the starter lever when the engine is warmed up...

Page 72: ...ason This is related to the characteristic of the oil and there is no problem on the engine Once started it will return to the normal condition Concerning New Start System It can start even if it is p...

Page 73: ...but also cause trouble It should be avoided to race the engine at high speed under no load condition or raise the speed unnecessarily Before starting operation make sure to inspect the engine in accor...

Page 74: ...lever is returned The revolution speed should not be increased excessively 2 In case with the slow speed fuel adjusting screw Normal position is where it is returned by one turn from the fully closed...

Page 75: ...ition plug Replacement of fuel piping fuel pipe and grommet INSPECTION AND SERVICE BEFORE EACH OPERATION Cleaning of air cleaner Wash the element with white kerosene and then immerse it in engine oil...

Page 76: ...nging the revolution speed STORAGE When releasing the engine from operation for more than 30 days it must be serviced and stored as follows with care to prevent the starting trouble or malfunction due...

Page 77: ...Steel Pipe Fruit Picker Bag Sheep Shear GardenTools Electric Pressure Washer Hedge Trimmer Lawn Mower Electric Petrol Manual LeafBlower Cultivators and Accessories Petrol and Diesel Sprayers and Acce...

Page 78: ...ww kisankraft com info kisankraft com 91 80 22178200 Page 78 of 80 Wide Range of Products for Every Need For more information give MISSED CALL 07676065555 Many of our products have BIS ISI certificati...

Page 79: ...tive in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Private Limi...

Page 80: ...eunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee o...

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