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KISANKRAFT KK-CSP-5720 User Manual Download Page 47

KisanKraft

®

 

2 - STROKE PETROL ENGINE

 

 

: www.kisankraft.com 

: [email protected] 

: +91.80. 22178200 

 

Page 47 of 52 

KK-No 

KK-Name 

Qty 

KK-No 

KK-Name 

Qty 

E-1 

Upper Cover 

1 

E-43-1 

N/A 

 

E-2 

Air Filter Cover 

1 

E-43-2 

Retainer 

1 

E-3 

Air Filter Cover Lock 

1 

E-43-3 

Spring-Clutch 

1 

E-4 

Summer  and  winter   
switching  device 

1 

E-44 

Clutch Adjusting 
Washer 

1 

E-5 

Pin B3*22 

1 

E-45 

Clutch Drum 

1 

E-5-1 

Spring(Air Filter Cover 
Lock) 

1 

E-46 

Needle Bearing 
(Clutch Drum) 

1 

E-6 

Choker Pull rod 

1 

E-47 

Oil Pump Worm Gear 

1 

E-7 

Choker Plug 

1 

E-48 

Oil Pump Cover 

1 

E-8 

Choker Handle 

1 

E-49 

Pipe oil outlet 

1 

E-9 

Switch On/Off 

1 

E-50 

Oil Pump 

1 

E-10 

Cylinder 

1 

E-51 

Pipe oil inlet 

1 

E-11 

Cylinder Lid(Left) 

1 

E-51-1 

Clip fuel Tube 

2 

E-12 

Gasket Cylinder Lid 

2 

E-52 

Oil Filter  

1 

E-13 

Cylinder Lid(Right) 

1 

E-53 

Ignition Coil 

1 

E-14 

Spark Plug 

1 

E-53-1 

Grommet(Ignition 
Coil) 

1 

E-15 

Gasket Muffler 

1 

E-53-2 

Spring (Spark Plug) 

1 

E-16 

Muffler 

1 

E-53-3 

Cap(Spark Plug) 

1 

E-17 

Piston Pin 

1 

E-53-4 

Dust Cap (Spark 
Plug) 

1 

E-18 

Gasket Cylinder 

2 

E-54 

Cord Comp-Coil 

1 

E-19 

Bolt Allen M5x20 

1 

E-55 

Fly Wheel Assembly 

1 

E-20 

Piston Ring 

2 

E-55-1 

Claw Spring 

2 

E-21 

Piston 

1 

E-55-2 

Start Claw 

2 

E-22 

Cir clip  Piston Pin 

2 

E-55-3 

Screw(Start Claw) 

2 

E-23 

Needle Bearing Piston 
Pin 

1 

E-56 

Nut M8X1-Flanged 
Hex 

1 

E-24 

Crank Shaft Assy 

1 

E-57 

Primer Bulb 

1 

E-25 

Key -Crankshaft 

1 

E-58 

Stand(Primer Bulb) 

1 

Summary of Contents for KK-CSP-5720

Page 1: ...anship All parts defective in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers at the premises of Authorized Dealers of such parts as appear to KisanKraft or its manufacturers upon inspection to be defective in material and or workmanship KisanKraft or i...

Page 2: ...d Any action for breach of any warranty hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty Assignment Transfer of warranty The ...

Page 3: ... Manual KisanKraft Limited Formerly known as KisanKraft Machine Tools Pvt Ltd Sri Huchhanna Tower 4 1st Main 7 A Cross Maruthi Layout Dasarahalli HAF Post Hebbal Bangalore 560024 Karnataka INDIA Bangalore HO Ahmedabad Bhopal Bhubaneswar Coimbatore Jammu Guwahati Shimla Hubli Hyderabad Jaipur Karnal Kolkata Lucknow Pune Raipur ...

Page 4: ...KisanKraft HEAVY DUTY Petrol Chainsaw KK CSP 5720 8650 www kisankraft com info kisankraft com 91 80 22178200 Page 4 of 52 ...

Page 5: ...TS BEFORE GETTING STARTED 8 SAFETY SYMBOLS 8 SAFETY PRECAUTIONS 10 PARTS OVERVIEW 15 INSTALLING GUIDE BAR AND SAW CHAIN 16 FUEL AND CHAIN OIL 17 STARTING AND STOPPING 20 SAWING 21 MAINTENANCE 24 TROUBLESHOOTING 28 TECHNICAL SPECIFICATIONS 31 PARTS DIAGRAM LIST BODY 32 2 STROKE PETROL ENGINE MANUAL 35 PARTS DIAGRAM LIST ENGINE 46 ...

Page 6: ...manship All parts defective in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers at the premises of Authorized Dealers of such parts as appear to KisanKraft or its manufacturers upon inspection to be defective in material and or workmanship KisanKraft or ...

Page 7: ...od Any action for breach of any warranty hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty Assignment Transfer of warranty The...

Page 8: ... reading preserve this manual for further reference SAFETY SYMBOLS Types of Warning Used In the Manual WARNING This mark indicates instructions which must be followed in order to prevent accidents which could lead to serious bodily injury or death IMPORTANT This mark indicates instructions which must be followed or it leads to mechanical failure breakdown or damage NOTE This mark indicates hints o...

Page 9: ...safe operation and maintenance symbols are carved on the machine Follow these indications and please be careful not to make any mistake The port to refuel the MIX PETROL The port to refuel the CHAIN OIL The indication regarding the choke Pulling out the choke knob the choke closes The indication regarding the switch Flipping the engine switch to the O OFF direction the engine stops The indication ...

Page 10: ...imes when your field of vision might be limited and it would be difficult to gain a clear view of the area 3 During rainstorms during lightning storms at times of strong or gale force winds or at any other times weather conditions might make it unsafe to use this product e When using this product for the first time before beginning actual work learn to handle it from a skilled worker f Lack of sle...

Page 11: ... where there is a boiler stove wood fire electrical sparks welding sparks or any other source of heat or fire which might ignite the fuel b Smoking while operating the product or refilling its fuel tank is extremely dangerous Always be sure to keep lit cigarettes away from the product at all times c When refilling the tank always turn off the engine first and take a careful look round to make sure...

Page 12: ...saplings because slender material may catch the saw chain and be whipped toward your off balance d When cutting a limb that is under tension in the wood fibers is released e Check the tree for dead branches that could fall during the felling operate f Always shut the engine off before setting it down Kickback Safety Precautions for Chain Saw Users WARNING Take care when using your saw and make sur...

Page 13: ...nd chains specified by the manufacturer or the equivalent Chain Brake and Front Hand Guard Your chain saw is equipped with a chain brake that is designed to stop the chain if you get a kickback The chain brake reduces the risk of accidents but only you can prevent them The chain brake A can either be activated manually by your left hand or automatically by the inertia release mechanism The brake i...

Page 14: ...cher The chain catcher is designed to catch the chain if it snaps or jumps off This should not happen if the chain is properly tensioned and if the bar and chain are properly serviced and maintained Maintenance In order to maintain your product in proper working order perform the maintenance and checking operations described in the manual at regular intervals Always be sure to turn off the engine ...

Page 15: ...to with an exposed chain Secure the machine during transport PARTS OVERVIEW 1 Front handle 12 Bar protector 2 Oil cup 13 Chain tensioning screw 3 Gland 14 Clutch cover 4 Stop switch 15 Oil pump adjustment screw 5 Cylinder cover 16 Choke knob 6 Throttle control latch 17 Throttle control 7 Rear handle 18 Front hand guard 8 Fuel tank 19 Muffler 9 Starter handle 20 Bumper spike 10 Starter 21 Chain 11 ...

Page 16: ...olts Place the bar in its rearmost position Place the chain the drive sprocket locate it in the groove on the bar Begin on the top edge of the bar WARNING Make sure that the edges of the cutting links are facing forward on the top edge of the bar 4 Fit the chain cover and locate the chain adjuster pin in the hole in the bar Check that the drive links of the chain fit correctly over the drive sproc...

Page 17: ...eadjust the tension frequently as a loose chain can easily derail or cause rapid wear of itself and the guide bar FUEL AND CHAIN OIL FUEL The machine is equipped with a two stroke engine and must always be run using a mixture of petrol and two stroke oil It is important to accurately measure the amount of oil to be mixed to ensure that the correct mixture is obtained When mixing small amounts of f...

Page 18: ...l used in the machine Take special care not to mix engine oil used for 4 stroke engines CHAIN OIL Use motor oil SAE 30 SAE 40 in summer and SAE 20 in winter NOTE Do not use wasted or regenerated oil that can cause damage to the oil pump FUELING Never refuel the machine while the engine is running Make sure there is plenty of ventilation when refueling or mixing fuel gasoline and 2 stroke oil Move ...

Page 19: ...ne run the chain at medium speed and see if chain oil is scattered off as shown in the figure ADJUSTMENT OF THE OIL PUMP NOTE The saw chain oil tank and the fuel tank are designed so that the fuel runs out before the saw chain oil Adjustments are made by turning the oil pump adjustment screw using a screwdriver or combination spanner The machine is supplied from the factory with the screw set to m...

Page 20: ...e switch to ON position 4 Pulling out the chock knob the chock is closed 5 Grip the front handle with your left hand Put your right foot into the boot grip through the lower section of the rear handle pressing the machine against the ground 6 Pull the starter handle with your right hand and pull out the starter cord slowly about 3 4 times until you hear a puff sound 7 By disengaging the throttle l...

Page 21: ... life of the engine but also causes more problems in the engine Stopping the Engine 1 Release the throttle lever to allow the engine to idle 2 Set the switch to the OFF position SAWING WARNING Before proceeding to your job read Safety Precautions section it is recommended to first practice sawing easy logs This also helps you get accustomed to your unit Always follow the safety regulations The cha...

Page 22: ...This saw is equipped with a chain brake that will stop the chain in the event of kickback if operating properly You must check the chain brake operation before each usage by running the front hand guard forward The chain should stop immediately with the engine at full speed If the chain is slow to stop or does not stop replace the brake band and clutch drum before use 2 It is extremely important t...

Page 23: ...tion of bending force inside the log to be cut Always finish cutting from the opposite side of bending direction to prevent the guide bar from being caught in the cut A Log lying on the ground Saw down halfway then roll the log over and cut from the opposite side A Log handing off the ground In area A saw up from the bottom one third and finish by sawing down from the top In area B saw down from t...

Page 24: ...ir filter rand gland must be regularly cleaned to remove dust and dirt in order to avoid Carburetor malfunctions Remove the air filter after taking off the Cylinder cover Split the air filter into halves When refitting make sure that the air filter seals tightly against the filter holder Clean the filter by brushing or shaking it The filter can be cleaned more thoroughly by washing it in water and...

Page 25: ... the bar To prolong the life of the bar you should turn it over daily 3 Oiling Port Remove the guide bar and check the oiling port for clogging 4 Chain Brake Brush off any wood dust resin and dirt from the chain brake and clutch drum Dirt and wear can impair operation of the brake Periodical Service Points 1 Cooling System Dust clogging between the cylinder fins will cause overheating Removing the...

Page 26: ...rocket 3 Spacer 4 Clutch Sprockets have a needle bearing on the drive shaft which has to be greased regularly once a week Use only high quality bearing grease or engine oil 4 Chain Catcher Check that the chain catcher is not damaged and is firmly attached to the body of the chain saw 5 Muffler a Regularly check if the muffler is securely attached to the machine b Some mufflers are equipped with a ...

Page 27: ... b You need extra force to saw in c The cut way does not go straight d Vibration increases e Fuel consumption increases Cutter Setting Standards WARNING Be sure to wear safety gloves When you sharpen a cutting tooth there are four important factors to remember 1 Filing angle 2 Cutting angle 3 File position 4 Round file diameter Always file cutting teeth from the inside face Reduce the pressure on ...

Page 28: ... the file along the depth gauge tool TROUBLESHOOTING 1 When Engine Fails To Start Problem Probable Cause Remedy There is fuel but spark plugs fail to ignite There is power at the terminal Drawing too much fuel Tuning the carburetor Faulty spark plug gap Adjust the spark plug gap Faulty spark plug insulation Replace the spark plug No power at the terminal Faulty TCI unit or broken wire Replace the ...

Page 29: ...he fuel line Faulty choke lever Replace choke lever Carbon build up on cylinder muffler Clean the muffler Compression is bad Burnt spark plugs Replace the spark plug Short in cable Replace the cable Bad mixture or piston ring wear Replace the piston ring Marks on cylinder Cracks in the piston head Replace the piston Engine overheated Fuel is too low mixture is too thin Engine over oiling Faulty mi...

Page 30: ...trol and oil should be mixed to enable proper lubrication Faulty mixture or incorrect ratio Internal engine damage Replace the necessary spares contact service person Slow acceleration Carburetor not adjusted properly or faulty compression Adjust the carburetor gap properly Poor gasoline oil quality Use good quality gasoline oil mixture Carbon pile up Clean the carbon The Engine Suddenly Stopped P...

Page 31: ...cle oil 1 Fuel tank capacity ml 540 600 Chain Oregon oil Motor oil SAE 10W 30 Oil tank capacity ml 280 250 Carburetor Diaphragm type Ignition C D I Spark plug CMR6A Oil feeding system Automatic pump adjuster Starting system Recoil Starter Guide bar Type Sprocket nose Saw Chain Pitch in 0 325 Chain saw without bar or chain empty tanks kg 5 8 5 8 Idle speed r min 3200 280 Clutch speed r min 5000 300...

Page 32: ...KisanKraft HEAVY DUTY Petrol Chainsaw KK CSP 5720 8650 www kisankraft com info kisankraft com 91 80 22178200 Page 32 of 52 PARTS DIAGRAM LIST BODY ...

Page 33: ...pe Small 1 B 44 Brake Spring RC 1 B 10 Balancer Pipe 1 B 45 Brake Spring Cover Plate RC 1 B 11 Grommet Balancer 1 B 46 Brake Strap RC 1 B 12 Balancer Assy 1 B 46 1 Brake Control Rod RC 1 B 13 Support Rubber 2 B 47 Right Cover RC 1 B 14 Guide Flow Cover 1 B 48 Pin Main Level 1 B 15 Bolt Star M5x12 1 B 49 Main Level 1 B 16 Washer Rope Reel 1 B 50 Stop ring outer 5 1 B 17 Starter Rope 1 B 51 Bolt All...

Page 34: ...Allen M5x20 W P Washer 4 B 27 Grommet Fuel Pipe 1 B 61 Tapping Screw 2 B 28 Fuel Pipe Long 1 B 62 Screw ST M4 8 x 12 1 B 29 Fuel Filter 1 B 63 Cushion Board 1 B 30 Throttle Rod 1 B 64 Block Starter Handle 1 B 31 Bedding Spring 2 B 65 N A 1 B 32 Bedding Spring Seat 2 B 66 Tensioner Pin 1 B 33 Fuel Tank Cap 1 B 67 Screw ST Allen M6x20 4 B 34 Pin B4 x 28 Trigger 1 B 68 Chain Bar 325 58 78DL 20 1 B 35...

Page 35: ... in or approach hands or foot near the moving or revolving sections Do not store spill or use petrol at the vicinity of fire stove furnace or devices using the pilot flame or sparks like water heater or others There is risk of explosion Do not refill the fuel indoors or at a place not well ventilated Do not smoke while filling the fuel Do not remove the fuel tank cap or refill the fuel while the e...

Page 36: ... Make sure to use always new petrol Old petrol may cause sticky substance adhering at the inside of carburetor causing trouble in operation Before starting the engine confirm that the area of radius 15 m around it is evacuated and no tank filled with fuel or others are not left over Use only genuine parts supplied from the manufacturer Use of parts other than the genuine parts could cause engine t...

Page 37: ...re Do not use 4 cycle engine oil It could cause fouled plug bound piston ring clogged muffler or other problem Take care while handling petrol As there is a risk of explosion ADJUSTMENT OF THROTTLE WIRE Adjust the play on the throttle wire to 0 5 1 0 mm LARGER PLAY It could cause the starting trouble Revolution speed could rise unexpectedly when the external wire of throttle wire comes off from th...

Page 38: ... or withered grasses trapped Remove them if necessary Inspection of air cleaner Is not fouled the air cleaner element When the element is fouled or it is not impregnated with oil inspect and service it in accordance with Inspection and servicing before each operation Inspection of screws and nuts Check respective sections for loose or missing screws or nuts Service them if necessary Inspection of ...

Page 39: ...lem of over priming Prime the fuel rather more than sufficiently to avoid starting trouble 4 Turn the choke lever to the fully closed position at the Mark When sufficient fuel is retained and the engine is warm set the choke lever at the fully opened position at the mark 5 While holding down the engine firmly grasp the recoil starter grip and pull vigorously 6 When the engine has started return th...

Page 40: ...er more than sufficiently to avoid starting trouble 4 Turn down the starter lever of carburetor to set it at the start position It is not necessary to operate the starter lever when the engine is warmed up For about 15 minutes after stopping the engine To be left in the operating position Depending on specifications the starter lever may be provided at the throttle wire side 5 While holding down t...

Page 41: ... under low temperature condition or at the initial operation at the next season This is related to the characteristic of the oil and there is no problem on the engine Once started it will return to the normal condition Concerning New Start System It can start even if it is pulled slower than normal If the rope is pulled vigorously till it will not come out any more it could damage the recoil mecha...

Page 42: ...se the lubrication oil may not be distributed yet all over the engine If the throttle lever is turned to the fully opened position the revolution speed picks up to a considerably higher level which could not only shorten the life of engine but also cause trouble It should be avoided to race the engine at high speed under no load condition or raise the speed unnecessarily Before starting operation ...

Page 43: ...vely causes the driven equipment unable to stop even if the throttle lever is returned The revolution speed should not be increased excessively 2 In case with the slow speed fuel adjusting screw Normal position is where it is returned by one turn from the fully closed position right turn Right turns Increase the thickness of fuel Left turns Decrease the thickness of fuel 3 In case with the high sp...

Page 44: ...ement with white kerosene and then immerse it in engine oil Squeeze it tightly with single hand Use of fire is strictly prohibited Cleaning and service at respective sections Clean thoroughly around the muffler Clean the cooling fins and the cooling air inlet Inspect and retighten bolts and nuts Inspect the fuel leakage INSPECTION AND SERVICE AT EVERY 50 HOUR Cleaning and adjustment of ignition pl...

Page 45: ...n changing the revolution speed STORAGE When releasing the engine from operation for more than 30 days it must be serviced and stored as follows with care to prevent the starting trouble or malfunction due to degeneration of fuel 1 Drain the fuel from the fuel tank and start to run the engine till it is stopped due to use up of fuel 2 Wash the inside of fuel tank and fuel filter with white kerosen...

Page 46: ...KisanKraft 2 STROKE PETROL ENGINE www kisankraft com info kisankraft com 91 80 22178200 Page 46 of 52 PARTS DIAGRAM LIST ENGINE ...

Page 47: ... 9 Switch On Off 1 E 50 Oil Pump 1 E 10 Cylinder 1 E 51 Pipe oil inlet 1 E 11 Cylinder Lid Left 1 E 51 1 Clip fuel Tube 2 E 12 Gasket Cylinder Lid 2 E 52 Oil Filter 1 E 13 Cylinder Lid Right 1 E 53 Ignition Coil 1 E 14 Spark Plug 1 E 53 1 Grommet Ignition Coil 1 E 15 Gasket Muffler 1 E 53 2 Spring Spark Plug 1 E 16 Muffler 1 E 53 3 Cap Spark Plug 1 E 17 Piston Pin 1 E 53 4 Dust Cap Spark Plug 1 E ...

Page 48: ... E 31 Pin 8x10 2 E 65 Bar Bolt 2 E 32 Guide Plate 1 E 66 Bolt Allen M4x6 1 E 33 Nut Hex Flanged M8 2 E 67 Bolt Allen M5x35 6 E 34 Gasket Insulator 2 E 68 Bolt Star M5x10 1 E 35 Insulator Spacer 1 E 69 Bolt Allen M4x10 3 E 36 Insulator 1 E 70 Bolt Allen M4x16 2 E 37 Gasket Carburetor 1 E 71 Bolt Allen M5x18 W P S Washer 2 E 38 Carburetor 1 E 72 Gasket Crankcase 1 E 39 Air Intake Tube 1 E 73 Ventila...

Page 49: ...escopic Steel Pipe Fruit Picker Bag Sheep Shear GardenTools Electric Pressure Washer Hedge Trimmer Lawn Mower Electric Petrol Manual LeafBlower Cultivators and Accessories Petrol and Diesel Sprayers and Accessories BatterySprayer Portable Power Sprayer Trolley Sprayer Manual Knapsack Sprayer Manual Pressure Sprayer Rose Cans Hose Crimping Machine HTP Sprayer HTP Delivery Hose HTP Hose Reel HTP Sta...

Page 50: ...ODUCT RANGE www kisankraft com info kisankraft com 91 80 22178200 Page 50 of 52 Wide Range of Products for Every Need For more information give MISSED CALL 07676065555 Many of our products have BIS ISI certification ...

Page 51: ...rkmanship All parts defective in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers at the premises of Authorized Dealers of such parts as appear to KisanKraft or its manufacturers upon inspection to be defective in material and or workmanship KisanKraft o...

Page 52: ... Any action for breach of any warranty hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or employee of KisanKraft Limited or any of its manufacturers has the authority to increase or alter the obligations of this warranty Assignment Transfer of warranty The w...

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