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SF350-12 

© MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006

Cleaning SuperFlow® 350 Regulator Parts

 

SuperFlow® 350 Regulator

pressing with a thumb. The exhaust valve seat-

ing area should be free of dirt and corrosion to 

ensure the valve can lay flat and seal properly. 

NEVER lubricate the valve. Lubricating the 

valve will cause dirt and particles to stick to the 

valve and seat causing poor performance and wet 

breathing. 

2)  Inlet valve: Check the condition of the rubber 

seat for wear and/or deep grooves. If the orange 

silicone seat surface is stained to a dark color, 

this is an indication the air supply that was be-

ing used was dirty,

Check the condition of the inlet nipple. The in-

let nipple knife-edge must be in good condition, 

free of nicks, chipped chrome or any damage. If 

the inlet nipple knife-edge has nicks or missing 

chrome, the inlet nipple as well as the soft seat 

will require replacement. During annual over-

haul the inlet valve soft seat should be replaced. 

3)   Inlet Valve Soft Seat Replacement: To 

replace the soft seat use a small screwdriver or 

O-ring pick to pry the soft seat from the chrome 

plated brass valve body. Using a sewing needle 

or toothpick clean all old silicone sealant from 

the vent hole in the bottom of the cup area, and 

from the cupped area itself. Note: Replace the en-

tire inlet valve if any chrome is missing or if the 

shaft is bent or thread damage is present.

4) Dab a small amount of silicone adhesive Dow 

Corning

®

 732 or equivalent on one side of the new 

soft seat then press the seat into the cup area of 

the inlet valve assembly then using a clean cloth, 

wipe all excess silicone from the valve assembly. 

It will take approximately 12 hours for full cure 

of the silicone.

NOTE: After the silicone has completely cured, 

double check the soft seat surface for excess 

cured silicone & completely clean it off.

B

 

WARNING

Use silicone seal-

ant in a well venti-

lated area. Do not 

breathe the fumes 

from uncured sili-

cone sealant. These 

fumes are danger-

ous and can cause 

unconsciousness. 

They can also cause 

long term damage 

to body tissue. Read 

and follow all pre-

cautions listed on 

the silicone sealant 

tube and Material 

Safety Data Sheet.

5)   Diaphragm: Check to determine if rubber 

has separated from the metal disc. Hold the di-

aphragm to a bright white light, while aggres-

sively pulling and stretching to reveal damage, 

deterioration, or holes. 

Diaphragms showing any indication of damage 

should be replaced. The diaphragm should al-

ways be replaced during scheduled annual over-

hauls.

6) Inspect the whisker components. Replace the 

whisker if it shows signs of wear, aging or any 

damage.

For Helmets That May Be Upgradable To 

A Quad-Valve Exhaust

The current whiskers of the Quad Valve™ are 

much more rugged than the older latex double 

exhaust system, will give a much longer service 

life and provide better breathing performance 

at depth. Older, latex double exhaust systems 

should be replaced with the current Quad Valve™ 

exhaust system, or the Tri-Valve for the SL 27.

1.6 Cleaning SuperFlow

®

 350 

Regulator Parts

1.6.1 Precautions for Cleaning

The inlet valve of the SuperFlow

® 

350 requires 

frequent cleaning and lubrication due to the ex-

acting tolerances of the inlet valve mechanism. 

Once familiar with this procedure the task can 

be accomplished in about 10-15 minutes. The fol-

Summary of Contents for SuperFlow 350 Regulator

Page 1: ...emand Regulator Removal from Helmet or Mask SF350 9 1 4 SuperFlow 350 Regulator Disassembly SF350 11 1 5 Inspection of SuperFlow 350 Demand Regulator Parts SF350 12 1 6 Cleaning SuperFlow 350 Regulato...

Page 2: ...3 Remove the microphone from the oral nasal mask then remove the oral nasal mask from the helmet 4 Remove the oral nasal valve and body Remove the microphone so you can remove the oral nasal mask 5 U...

Page 3: ...See 1 3 General Cleaning Inspec tion Procedures on page GENPRE 4 for detailed sanitization instructions 1 1 3 Post Dive Reassembly 1 Wipe clean the surfaces where the parts will fit make sure all part...

Page 4: ...lmet is not maintained or adjusted properly The demand regulator must receive regular maintenance to assure the best performance possible However in the event the demand regulator is damaged there is...

Page 5: ...n travels less than 1 16 or greater than 1 8 before free flow is heard the de mand regulator requires internal adjustment per 1 7 1 Tuning the SuperFlow 350 Regulator on page SF350 19 1 2 3 Inspection...

Page 6: ...the retaining clamp surfaces 1 2 4 SuperFlow 350 Demand Regulator Bias Adjustment Servicing Demand Regulator on the Helmet NOTE This procedure should be used when re placing the O ring on the adjustm...

Page 7: ...the wood block allowing the roll pin to be driven into the hole 5 Remove the adjustment knob the washer and O ring NOTE If the spacer and the spring set are stuck this could indicate corrosion or pos...

Page 8: ...et valve holder from the regulator tool kit to accurately align these holes Using a small hammer drive the retaining pin back into place until it is flush with the sur face of the adjustment knob 5 Sc...

Page 9: ...50 Regulator Disassembly Tools required 1 4 inch Flat Blade Screwdriver on Torque Wrench 7 8 inch Open end Attachment on Torque Wrench 3 4 inch Open end Attachment on Torque Wrench 3 32 inch Punch 7 8...

Page 10: ...the retaining pin to be driven into the hole 8 Remove the inlet nipple from the regulator body The O ring should be replaced if a sched uled overhaul is being performed 9 Place the castle wrench in t...

Page 11: ...g on adjustment shaft washer on the adjustment shaft A rebuild kit is available for replacement parts Part 525 309 or order the Soft Goods Kit appropriate for your model helmet mask If any parts show...

Page 12: ...a of the inlet valve assembly then using a clean cloth wipe all excess silicone from the valve assembly It will take approximately 12 hours for full cure of the silicone NOTE After the silicone has co...

Page 13: ...with hard metal components could scratch the plated surfaces Use care not to scratch the metal surfaces with the end of the tube brush Use a soft nylon brush on all other surfaces After cleaning rins...

Page 14: ...ere with the operation of the ex haust valve 3 Install the new exhaust valve into the regu lator and trim off any excess stem that may in terfere with the movement of the lever or inlet valve The exha...

Page 15: ...e screws that secure them There is also a good possibility that the clamp will come off of the whisker reducing the effectiveness of the exhaust system in keeping the breathing system dry B WARNING If...

Page 16: ...er In stall the piston spring set and spacer into the adjustment tube of the regulator body sequence as shown in the blow apart drawing 11 For the adjustment shaft lightly lubricate the new O ring the...

Page 17: ...n or marks made when the parts were dis assembled B WARNING The exhaust valve inserts must be installed in the correct orientation in the Tri Quad Valve exhaust main body If the inserts are installed...

Page 18: ...rboard whiskers should align with the whisker covering the main body so that the parting lines are in alignment except in the SL 27 helmet where the parting lines on the bottom of the whiskers should...

Page 19: ...ide block see Torque Specs on page APNDX 19 for correct torque 27 Attach the whisker to each side of the face port retainer using the screws zinc anodes or kidney plates and spacers use Loctite 222 Us...

Page 20: ...assembly 9 There must be 1 16 inch 1 5 mm to 1 8 inch 3 0 mm of free travel before the purge button actu ates resulting in a slight flow of gas If a slight flow of gas develops with the purge button d...

Page 21: ...ure Demand Reg ulator Test for Correct Adjustment Fully Assembled If adjustment is necessary after completing the demand regulator test 1 2 4 SuperFlow 350 Demand Regulator Bias Adjustment Servicing D...

Page 22: ...ockwise to remove lever play and Out counterclockwise to increase lever play Only turn the adjustment nut 1 8 turn at a time Depress the lever momentarily after each adjust ment and observe the lever...

Page 23: ...sure that it is removed without any valve mate rial left inside the regulator NOTE Before installing the new exhaust valve ensure the spokes holding the valve are smooth even and not bent The exhaust...

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