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6. MAINTENANCE

Periodic inspection and maintenance are essential to keep the water pump in the best operating
condition.
Inspect and service this water pump as scheduled in the table below.

Shut off the engine before performing any maintenance. If the engine must be run, make sure
the area is well ventilated. The exhaust gas contains poisonous carbon monoxide.

Use only genuine parts or their equivalent. The use of replacement parts which are not of
equivalent quality may damage the water pump.

Maintenance Schedule

NOTE:

(1) Service more frequently when used in dusty areas.
(2) Change engine oil every 25 hours when used under heavy load or high ambient

temperatures.

(3) These items should be serviced by your authorised dealer, unless you have the proper

tools and are mechanically proficient. Refer to the workshop manual for service
procedures.

5. STOPPING THE ENGINE

To stop the water pump move the throttle lever to stop position.

IN NORMAL USE:
Step 1

. Move the throttle lever up to the stop position - tighten knob.

Turn ignition switch off (Electric start models).

Step 2

. Turn Fuel Tap to OFF.

Make sure that the ignition switch and fuel tap are in the "OFF" position when the water pump
is not in use or being transported and/or stored.

After use, remove the pump drain plug and drain the pump chamber. Remove the filler cap and
flush the pump chamber with fresh, clean water. Drain the water from the pump chamber, then
re-install the filler cap and drain plug (refer page 16 Step 2, Clean inside pump).

10

11

THROTTLE LEVER 

F

FUEL TAP 

KIP224_kipor manual water pumpfinal_dieselv2.qxd:Layout 1  4/2/10  4:21 PM  Page 10

Summary of Contents for KDP20

Page 1: ...pproval for printing KIPOR POWER CO LTD reserves the right to make changes without incurring any obligation No part of this publication may be reproduced without written permission SERVICE MANUAL www...

Page 2: ...part of the water pump and should remain with it if it is resold Pay special attention to statements preceded by the following words Indicates a strong possibility of severe personal injury or death i...

Page 3: ...ys refuel in a well ventilated location Wipe up spilled diesel fuel immediately For safety never pump flammable or corrosive liquids such as petrol or acid To avoid pump corrosion never pump sea water...

Page 4: ...If the oil level is below or at the lower end of the dipstick refill with the recommended oil up to the upper level mark Tighten the oil filler dipstick Oil Capacity KDP20 E 0 75L KDP30 E 1 10L KDP40...

Page 5: ...d rapid pump and seal damage will result 3 PRE OPERATION CHECK cont Running the engine with insufficient oil can cause serious engine damage NOTE The Low Oil Alert System will automatically stop the e...

Page 6: ...efore the oil level in the crankcase falls below a safe limit the low oil alert system will automatically shut down the engine even when the engine switch is in the ON position If the low oil alert sy...

Page 7: ...our authorised dealer unless you have the proper tools and are mechanically proficient Refer to the workshop manual for service procedures 5 STOPPING THE ENGINE To stop the water pump move the throttl...

Page 8: ...e foam outer air cleaner element to the paper element and re install Tighten hex nut securely Step 8 Refit the air cleaner cover and tighten wing nut securely NOTE Foam outer element not fitted all mo...

Page 9: ...urn the fuel tap to the OFF position Before storing the water pump for an extended period To avoid severe burns or fire hazard let the engine cool down before transporting or storing indoors If you mu...

Page 10: ...16 8 TROUBLESHOOTING When the engine will not start When the Pump will not Pump Water Step 1 Is the pump fully primed check water level in pump chamber Fill with clean fresh water Step 2 Is the Suctio...

Page 11: ...any other misuse neglect incorporation or use of unsuitable attachments or parts unauthorised alteration or any causes other than defects in material or workmanship of the product This warranty does n...

Page 12: ...20 21 KIP224_kipor manual water pumpfinal_dieselv2 qxd Layout 1 4 2 10 4 21 PM Page 20...

Page 13: ...22 23 KIP224_kipor manual water pumpfinal_dieselv2 qxd Layout 1 4 2 10 4 21 PM Page 22...

Page 14: ...24...

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