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1. SAFETY INSTRUCTIONS

To ensure safe Operation -

This water pump is designed to give safe and dependable service if
operated according to instructions. Read and understand the Owner's
Manual before operating the water pump. Failure to do so could result
in personal injury or equipment damage.

The muffler becomes very hot during operation and remains hot for
several minutes after stopping the engine. Be careful not to touch the
muffler or exhaust system while it is hot. Let the engine cool before
storing or transporting the water pump.

To prevent burns, pay attention to the warning mark located on
the engine muffler.

Never operate the water pump in an enclosed or confined area. Exhaust
gas contains poisonous carbon monoxide gas, exposure can cause loss
of consciousness and may lead to death.

Diesel fuel is extremely flammable and explosive under certain

conditions.

conditions. Stop the engine before refuelling – Do not overfill.

Keep away from cigarettes, sparks and other flammable materials when
refuelling or operating the water pump. Always refuel in a well-
ventilated location.

Wipe up spilled diesel fuel immediately.

For safety, never pump flammable or corrosive liquids such as petrol or
acid. To avoid pump corrosion never pump sea water, chemical
solutions, caustic liquids eg. used oil, wine or milk.

Always complete a pre-operation check before you start the engine. You
may prevent an accident or equipment damage.

Read the Owner’s Manual before use and understand the operation of
all controls especially how to stop the water pump quickly. Never allow
anyone to operate the water pump without proper instruction.

To prevent fire hazards and to provide adequate ventilation, keep the water pump at least 1m
(3 ft) away from any buildings or other equipment during operation. Do not place flammable
objects close to the water pump.

Only operate the water pump on a firm level surface.

Keep children and pets away from the water pump when it is in operation.

CONTENTS

1. SAFETY INSTRUCTIONS

3

2. IDENTIFICATION OF COMPONENTS

4

3. PRE-OPERATION CHECK

5

4. STARTING THE ENGINE

8

5. STOPPING THE ENGINE

10

6. MAINTENANCE

11

7. TRANSPORTING AND STORAGE

15

8. TROUBLESHOOTING

17

9. SPECIFICATIONS

18

10. WARRANTY

19

2

3

KIP224_kipor manual water pumpfinal_dieselv2.qxd:Layout 1  4/2/10  4:21 PM  Page 2

Summary of Contents for KDP20

Page 1: ...pproval for printing KIPOR POWER CO LTD reserves the right to make changes without incurring any obligation No part of this publication may be reproduced without written permission SERVICE MANUAL www...

Page 2: ...part of the water pump and should remain with it if it is resold Pay special attention to statements preceded by the following words Indicates a strong possibility of severe personal injury or death i...

Page 3: ...ys refuel in a well ventilated location Wipe up spilled diesel fuel immediately For safety never pump flammable or corrosive liquids such as petrol or acid To avoid pump corrosion never pump sea water...

Page 4: ...If the oil level is below or at the lower end of the dipstick refill with the recommended oil up to the upper level mark Tighten the oil filler dipstick Oil Capacity KDP20 E 0 75L KDP30 E 1 10L KDP40...

Page 5: ...d rapid pump and seal damage will result 3 PRE OPERATION CHECK cont Running the engine with insufficient oil can cause serious engine damage NOTE The Low Oil Alert System will automatically stop the e...

Page 6: ...efore the oil level in the crankcase falls below a safe limit the low oil alert system will automatically shut down the engine even when the engine switch is in the ON position If the low oil alert sy...

Page 7: ...our authorised dealer unless you have the proper tools and are mechanically proficient Refer to the workshop manual for service procedures 5 STOPPING THE ENGINE To stop the water pump move the throttl...

Page 8: ...e foam outer air cleaner element to the paper element and re install Tighten hex nut securely Step 8 Refit the air cleaner cover and tighten wing nut securely NOTE Foam outer element not fitted all mo...

Page 9: ...urn the fuel tap to the OFF position Before storing the water pump for an extended period To avoid severe burns or fire hazard let the engine cool down before transporting or storing indoors If you mu...

Page 10: ...16 8 TROUBLESHOOTING When the engine will not start When the Pump will not Pump Water Step 1 Is the pump fully primed check water level in pump chamber Fill with clean fresh water Step 2 Is the Suctio...

Page 11: ...any other misuse neglect incorporation or use of unsuitable attachments or parts unauthorised alteration or any causes other than defects in material or workmanship of the product This warranty does n...

Page 12: ...20 21 KIP224_kipor manual water pumpfinal_dieselv2 qxd Layout 1 4 2 10 4 21 PM Page 20...

Page 13: ...22 23 KIP224_kipor manual water pumpfinal_dieselv2 qxd Layout 1 4 2 10 4 21 PM Page 22...

Page 14: ...24...

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