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3. Before operation

Environment temperature

-5

 or higher

-15

 or higher

-25

 or higher

GB/T252

-10

-20

-30

JISK2204

2

ASTMD975

Level 2-D

3

Level 1-D

Please check the fan, and check the driving-purpose V belt of the charging 

generator to see whether it is loosen or destroyed, check the battery liquid level and 
the electricity leakage etc.

If the light is off when turning on the starting switch, please check the electric joint 

connection and to see whether it is loosen or fall off. Also please check the 
concerned bulb, sensor and battery.
2.7.5.2 Heat alarm lamp

Start the engine and the heat alarm light will be on for about 15seconds, it will be 

off after finishing warm up.
2.7.5.3 Lube oil low pressure alarm

Turn on the starting switch to start the engine, the low-pressure alarm lamp will 

be on, and the light will be off when there is normal oil pressure in the oil lines.

2

The light will be on if the oil pressure lower to 49Kpa(0.5kgf/cm ) during the 

normal running of the engine, and as soon as the oil pressure reaches 49Kpa the 
engine will stop running.

The oil pressure must be above 0.5Mpa, and if the oil pressure is between 

2

0.25Mpa

2.5kgf/cm

and 0.5Mpa, a risk running of the engine would be occur, 

and the engine cannot run until the pressure is above 49Kpa even at an idle 
running.

The low oil pressure will result destroy of the cylinder, and it is much easier for 

the exhaust gas turbocharger to be burnt out.
2.7.5.4 Water temperature alarm system.

The light is off when the engine is working normally, ,the temperature of coolant 

should be between 80

 and 95

.

The light will be on and the engine will stop working to protect itself once the 

coolant temperature is above 95

 and reach 110

.

After the engine stopped working, please check the coolant capacity, fan, cooling 

water pump and driving-purpose V-belt to see if they are loose or broken. Besides, 
please check the pollution of radiator and fan.

High altitude, high temperature and overload are much easier to result coolant 

temperature rising, lamp lighting and engine stopping to protect engine itself.  
2.7.5.5 Alarm lamp of low intake pressure.

The light will be off when the engine is working normally, and if the air cleaner 

element is clogged by dirt, the intake resistance will increase, resulting the intake 
air pressure decrease, while the decrease of the intake pressure comes to an limit 
the light will be on to alarm. 

Stop the engine if the light is on, and clean the air cleaner and its element 

component, replace its dirty air cleaner element.

2.8 Storage of operation manual

Keep the operation manual well for future use.
Read the manual carefully for right operation, maintenance and maintain in order 

to avoid personnel damage and malfunction to serve you better.

 

Article 1 to 6 is the preparation procedure for an engine start

3.1 Preparation for the fuel, lube oil and coolant 

3.1.1 Fuel

Please use the recommended fuel, otherwise the 
engine cannot be operated properly, or there will be 
trouble of spare parts.

3.1.1.1 Choices of fuel
Choices of fuel
Complying with int'l standards

ISO8217DMA
ASTMD975 level No.: 1-D or 2 D / ASTMD975
GB/T252-1994 light diesel 0# for summer use, -10#, -20#, -30# for winter use

Diesel is classified by its solidifying point. Some diesel is sluggish in flow under 
low temperature. Please choose the proper fuel according to environment 
temperature

NOTE

Fuel type

3.1.1.2The use of the fuel

Fuel should be kept in clean cans

Fuel should be kept in clean cans without access to rain. The engine will not 

run properly if the fuel is mixed with water or filthy stuff

Keep still the fuel cases for 24 hours until the water and filthy material sink 

down on the bottom of the can, and then extract the clean fuel above with a fuel 
pump.
3.1.2 Lubricant Oil

In case incorrect oil used, the components in the 
Engine might possibly clipped and abraded resulting in 
shortening life cycle of the engine.

NOTE

Summary of Contents for KD388

Page 1: ...KD388 KD488 DIESEL...

Page 2: ...ituations which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situations which if not avoided MAY result in minor or moderate injury The descriptions caption...

Page 3: ...ds for the Hot Parts Don t allow your hand and body and clothes to contact the silencer exhaust pipe and engine body during operation or immediately after stopping the engine 1 2 2 7 Never Operate the...

Page 4: ...amo combine harvester and agricultural mechanism 2 1 Frame feature 2 1 1 The screw intake pipe is adopted which makes the intake air go around the axes The mist oil grain and the compression air becom...

Page 5: ...ant pump Oil filler Speed sensor VE Fuel injection pump Oil filter Oil sump Drain oil rubber pipe Portrait view of KD388 Portrait view of KD388 Constant temperature regulator Fan blade Coolant pump Oi...

Page 6: ...se Air heater Fuel filter Inlet pipe Fuel injection pump cover board Oil sump Crankshaft Belt pulley Oil sump washer Oil sump Hose of draining oil Cylinder cover and respirator Exhaust pipe Hot water...

Page 7: ...ment of filter paper element is necessary before it is clogged Replace it by cartridge assembly Cooling fluid cycles between diesel engine and radiator dissipate diesel engine heat from radiator centr...

Page 8: ...ge of the inlet pipe to provide an easy starting of the engine and its working principle goes as following If the engine is started in a low temperature switch the current on the air heater and the el...

Page 9: ...broken Besides please check the pollution of radiator and fan High altitude high temperature and overload are much easier to result coolant temperature rising lamp lighting and engine stopping to prot...

Page 10: ...nt Oil Stock Using the Oil properly Avoiding dirt or dust falling into the oil Cleaning the Filling Jaws area while filling the Oil In order to avoid impacts of the oil character Please do not use mix...

Page 11: ...on the dipstick 3 3 5 Manually tigten the cap of the oil filler port 3 3 6 Wait for about 10 minutes after starting the engine and then stop it Check the oil level with dipstick It should be near the...

Page 12: ...operator is sick or under the influence of alcohol Poisonous exhaust gas Do not block the hose intakes windows and doors for ventilation There should be good ventilation while the engines is running...

Page 13: ...ear cannot drive the starter motor to rotate Otherwise starter motor will be damaged So once engine is started disconnect the start gear from the flywheel gear immediately 4 2 2Start the engine at low...

Page 14: ...fuel tank cut off the fuel supply the engine will stop quickly When the engine is running do not cut off the switch or make a short circuit Otherwise it will produce strong spark Abnormal electric su...

Page 15: ...ccording to the engine s use load condition fuel and lubricant s quality and other condition the time interval of the terminal check can ahead or delay Maintenance The abrasion of the intake and exhau...

Page 16: ...e disaster Be sure to provide adequate ventilation it will produce hydrogen gas during charging the hydrogen gas will be burned by any fire source Be careful of the electrolyte do not let your skin an...

Page 17: ...r cooling liquid contain the rust and scale the cooling effection will be depressed The cooling water should be replaced once a year at least Drain the cooling water and then add cleanly soft water 5...

Page 18: ...tion pump bracket adjust the injection timing by changing the angle of injection pump installation See fig If the reading is greater than 0 5mm pull the oil pump shell upside away from engine Reduce t...

Page 19: ...l off was not open 4 Fuel is incompetent 5 Air cleaner element is so dirty 6 The temperature of condition is too low 7 The filter element of fuel is jam 8 Oil supply time is untrue 9 Injection head is...

Page 20: ...The reason of malfunction Troubleshooting 6 4Engine power is not enough 6 5 Running unstable 6 Oil level is small oil supply is not enough 7 The oil of oil transfer pump is too small 8 The oil supply...

Page 21: ...f fuel tank is use up 2 Oil pipe leakage the oil road suction air 4 The solenoid valve of oil pump power break down cut off the fuel supply 7 Crankshaft can t running a Piston scuffing c Oil pump brok...

Page 22: ......

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