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Mobile Home/Manufactured Housing Installation

This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instruc-
tions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current
Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA
501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.

THE ZDV4228N, ZDV4228LP, ZDV4232N, and ZDV4232LP MAY BE INSTALLED IN
MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE. IN CANADA THE ZDV4228N,
ZDV4228LP, ZDV4232N, and ZDV4232LP MAY BE INSTALLED IN MANUFACTURED (MOBILE)
HOMES.

Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1
Canadian National Electrical Code in Canada.
An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or
star washer to penetrate paint or protective coating to insure grounding.
Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.

Warning:

Do not compromise the structural integrity of the manufactured home wall, floor or

ceiling, during installation of appliance or venting.

For required venting components see venting installation in appropriate section of this manual.

APPLIANCE MUST BE SECURED TO STRUCTURE
USING SUPPLIED NAIL TABS AND OR FASTEN TO
FLOOR

USE EXISTING HOLE OR REMOVE EXIST-
ING SCREW TO MOUNT GROUND WIRE 

(FAN MOUNT HOLE OR OUTER WRAP SCREW)

GROUND WIRE FROM APPLIANCE
TO STEEL CHASSIS OF MOBILE
HOME.  USE 8 GA COPPER WIRE.

SERRATED OR
STAR WASHER

Certified for installation in a bedroom or bedsitting room.  In Canada must be installed with listed milli volt thermostat.  In USA see local codes.

Summary of Contents for Zero Clearance ZDV4228LP

Page 1: ...nvertible for use with other gases unless a certified kit is used Read this complete manual before beginning installation These instructions must be kept with the unit for future reference FOR YOUR SA...

Page 2: ...tory However due to the high temperature sili cone components the paint will cure when heat is applied to the appliance as it is first used The following information applies to the curing process to g...

Page 3: ...Millivolt System Lighting Burner Control 22 Brick Installation 23 Vent Termination 24 Venting Graph 25 General Vent Installation Information 26 Installation of Side Wall Venting 26 Venting Vertical 27...

Page 4: ...de in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding Use carri...

Page 5: ...al should not be placed on or near the appliance This appliance should not be used as a drying rack for clothing nor should Christmas stockings or dec orations be hung from it 9 Under no circumstances...

Page 6: ...f the vent system does not exceed 20 feet 6 1m When you install your fireplace as in position B D or E a minimum of 6 inches 153mm clearance must be maintained from the perpendicular wall and the fron...

Page 7: ...e 4 When installing horizontal with a 90 degree bend maintain a minimum of 21 2 inches 64mm above the bend in enclosures 5 Hearth is not mandatory but is recommended for aesthetic purposes Combustible...

Page 8: ...r to finish the mantel such paint or lacquer must be heat resistant 250 F to prevent discoloration Warning Combustible objects must not be placed on a non combustible mantel unless the non combustible...

Page 9: ...sehold glass cleansers and warm water After that the glass should be cleaned two or three times a season depending on the circumstances Cautions and Warnings Do not clean when the glass is hot The use...

Page 10: ...front log ember bed area 11 Front log should be centered on the log supports between the front and rear burners Pull log against the front of the supports 12 Top logs can then be placed across the fr...

Page 11: ...ep 3 Verify to see that the ember plates 2 pcs are between front and back burner Step 4 Break glowing embers into thumbnail size Place glowing embers on to the surface of the front burner to the surfa...

Page 12: ...crossover log across front and back logs using the log placement pin as a guide Step 8 Place left crossover log across front and back logs using the log placement pin as a guide Step 9 Place decorati...

Page 13: ...C44 bend rear tabs 90 down Step 1 Position rear log over rear log holder and lower into position Be sure that the log does not sit on rear burner but behind and lower than burner Step 2 Locate flat su...

Page 14: ...l from plastic bag tear off dime and nickel sized pieces and place directly onto front burner tube and crossover tube NOTE Do not place embers onto rear burner tube Step 5 Position Log 4 into grooved...

Page 15: ...8 Slide Log 7 between Log 1 and Log 2 Step 9 Position Log 8 up against the 3rd grate post from the right and position upper section of Log 8 against Logs 2 and 7 Step 10 Place crushed rocks onto fire...

Page 16: ...rear burner log mount and push back against tab STEP 5 Place Log 5 against grate bars and position Log 6 along side of Log 5 and onto Log 1 as shown in the photograph STEP 6 Place the narrow end of Lo...

Page 17: ...over with face plate Electrical Services All optional fan kits are equipped with a 120V 60Hz blower Note All electric connections are to be made in accordance with CSA Standard C22 1 Canadian Electric...

Page 18: ...turns the main burner on or off If main burner does not light immediately when you turn the gas control valve to ON ensure that the wall switch is in the ON position NOTE The On Off wall switch may b...

Page 19: ...ON CLIPS OVER BRICK AND TIGHTEN SCREWS Brick Installation INSTALLING BRICK PANELS FOR MODEL ZDV4232 1 REMOVE DOOR GLASS FROM THE UNIT BY UNLATCHING THE 2 LATCHES ON TOP OF THE UNIT 2 REMOVE THE FALSE...

Page 20: ...to prevent re circulation of exhaust products For additional requirements check local codes V NOTE Clearances are to the edge of terminal plate add 6 3 4 to clearances to arrive at center line NOTE L...

Page 21: ...llowed 3 Vent table has been established for 90 horizontal vertical runs With use of flex pipe distance not having 90 bends will not fall into vent table standards See Fig B Horizontal Venting Table F...

Page 22: ...thimble or an 8 diameter hole in a non combustible wall See Figure 2 2 Note clearance to combustible above 90 degree bend is 21 2 3 Select the approximate vent length precise measurements are not need...

Page 23: ...Attic Insulation Shield where the chimney passes from a living space to an attic space install the shield from below and nail in place using 1 spiral nails 3 A fire stop must be installed on the bott...

Page 24: ...e Retighten screw Reinstall burner at this time reversing STEPS 3 2 and 1 Step 11 Follow instructions supplied with the conver sion HI LOW to convert the valve from one type of fuel to the other Step...

Page 25: ...of the injector 2 and rotate it counter clockwise until it is free of the injector journal 3 5 Verify that the new injector is proper for the application The injector size is stamped on the side of th...

Page 26: ...SIT Valve System Parts If Serial Number is GREATER than above New Top Convertible SIT SYSTEM 1000 P136WR Thermopile GOAI 524 1001 P069SI Electrode Sparker 915 069 TC SIT 1001 P216SI Thermocouple 290 2...

Page 27: ...CR Surround Chrome Coverage 36 5 8 H x 45 1 8 W Z42SPB Surround Polish Brass Coverage 36 5 8 H x 45 1 8 W Z42SLAB Surround Slim Line Antique Brass Coverage 36 3 8 H x 43 3 8 W Z42SLCR Surround Slim Li...

Page 28: ...rminals at wall switch If burner comes on replace defective Switch ON wall switch If okay jumper wires across wall switch wires at valve If burner comes on wires are faulty or connections are bad Gene...

Page 29: ...service or maintenance h damage repairs inoperation or inefficiency resulting from faulty installation or application i electricity or fuel costs or any increase in electricity or fuel cost whatsoeve...

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