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Installation Instructions

Listed Certified for USA. and Canada

Model Numbers ZDV4224, ZDV4228, ZDV4232

Stock #’s: ZDV4224N, ZDV4224LP are Certified to: ANSI 21.50a-2000 CSA 2.22a-2000, 

CGA 2.17-M91, CSA P.4.1-02

Stock #’s ZDV4228N, ZDV4228LP, ZDV4232N and ZDV4232LP are Certified to: 

ANSIZ21.88b-2003, CSA 2.33b-2003, 

CGA 2.17-M91, CSA P.4.1-02

“Zero Clearance”

Direct Vent Gas Fireplace

KINGSMAN INDUSTRIES

A Division of R-Co. Inc.

2340 Logan Avenue

Winnipeg, Manitoba, Canada  R2R 2V3

Ph: (204) 632-1962

Printed in Canada 22/12/04  Part # 4200-MAN

Models ZDV4228N, ZDV4228LP, ZDV4232N and ZDV4232LP

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only)

or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit is used.

Read this complete manual before beginning installation.

These instructions must be kept with the unit for future reference.

FOR YOUR SAFETY

Warning: Improper installation, adjustment, alteration, service or maintenance
can cause property damage, personal injury or loss of life. Refer to this manual.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.

Do not store or use gasoline or other flammable vapors and liquids in the

vicinity of this or any other appliance.

What To Do If You Smell Gas

Do not try to light any appliance.

Extinguish any open flame.

Do not touch any electrical switch.

Do not use any phone in your building.

Immediately call your gas supplier from a neighbour’s phone.

If you can not reach your gas supplier, call the fire department.

WARNING:  If the information in these instructions are not followed exactly, a fire
or explosion may result causing property damage, personal injury or loss of life.

Summary of Contents for Zero Clearance ZDV4228LP

Page 1: ...nvertible for use with other gases unless a certified kit is used Read this complete manual before beginning installation These instructions must be kept with the unit for future reference FOR YOUR SA...

Page 2: ...tory However due to the high temperature sili cone components the paint will cure when heat is applied to the appliance as it is first used The following information applies to the curing process to g...

Page 3: ...Millivolt System Lighting Burner Control 22 Brick Installation 23 Vent Termination 24 Venting Graph 25 General Vent Installation Information 26 Installation of Side Wall Venting 26 Venting Vertical 27...

Page 4: ...de in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding Use carri...

Page 5: ...al should not be placed on or near the appliance This appliance should not be used as a drying rack for clothing nor should Christmas stockings or dec orations be hung from it 9 Under no circumstances...

Page 6: ...f the vent system does not exceed 20 feet 6 1m When you install your fireplace as in position B D or E a minimum of 6 inches 153mm clearance must be maintained from the perpendicular wall and the fron...

Page 7: ...e 4 When installing horizontal with a 90 degree bend maintain a minimum of 21 2 inches 64mm above the bend in enclosures 5 Hearth is not mandatory but is recommended for aesthetic purposes Combustible...

Page 8: ...r to finish the mantel such paint or lacquer must be heat resistant 250 F to prevent discoloration Warning Combustible objects must not be placed on a non combustible mantel unless the non combustible...

Page 9: ...sehold glass cleansers and warm water After that the glass should be cleaned two or three times a season depending on the circumstances Cautions and Warnings Do not clean when the glass is hot The use...

Page 10: ...front log ember bed area 11 Front log should be centered on the log supports between the front and rear burners Pull log against the front of the supports 12 Top logs can then be placed across the fr...

Page 11: ...ep 3 Verify to see that the ember plates 2 pcs are between front and back burner Step 4 Break glowing embers into thumbnail size Place glowing embers on to the surface of the front burner to the surfa...

Page 12: ...crossover log across front and back logs using the log placement pin as a guide Step 8 Place left crossover log across front and back logs using the log placement pin as a guide Step 9 Place decorati...

Page 13: ...C44 bend rear tabs 90 down Step 1 Position rear log over rear log holder and lower into position Be sure that the log does not sit on rear burner but behind and lower than burner Step 2 Locate flat su...

Page 14: ...l from plastic bag tear off dime and nickel sized pieces and place directly onto front burner tube and crossover tube NOTE Do not place embers onto rear burner tube Step 5 Position Log 4 into grooved...

Page 15: ...8 Slide Log 7 between Log 1 and Log 2 Step 9 Position Log 8 up against the 3rd grate post from the right and position upper section of Log 8 against Logs 2 and 7 Step 10 Place crushed rocks onto fire...

Page 16: ...rear burner log mount and push back against tab STEP 5 Place Log 5 against grate bars and position Log 6 along side of Log 5 and onto Log 1 as shown in the photograph STEP 6 Place the narrow end of Lo...

Page 17: ...over with face plate Electrical Services All optional fan kits are equipped with a 120V 60Hz blower Note All electric connections are to be made in accordance with CSA Standard C22 1 Canadian Electric...

Page 18: ...turns the main burner on or off If main burner does not light immediately when you turn the gas control valve to ON ensure that the wall switch is in the ON position NOTE The On Off wall switch may b...

Page 19: ...ON CLIPS OVER BRICK AND TIGHTEN SCREWS Brick Installation INSTALLING BRICK PANELS FOR MODEL ZDV4232 1 REMOVE DOOR GLASS FROM THE UNIT BY UNLATCHING THE 2 LATCHES ON TOP OF THE UNIT 2 REMOVE THE FALSE...

Page 20: ...to prevent re circulation of exhaust products For additional requirements check local codes V NOTE Clearances are to the edge of terminal plate add 6 3 4 to clearances to arrive at center line NOTE L...

Page 21: ...llowed 3 Vent table has been established for 90 horizontal vertical runs With use of flex pipe distance not having 90 bends will not fall into vent table standards See Fig B Horizontal Venting Table F...

Page 22: ...thimble or an 8 diameter hole in a non combustible wall See Figure 2 2 Note clearance to combustible above 90 degree bend is 21 2 3 Select the approximate vent length precise measurements are not need...

Page 23: ...Attic Insulation Shield where the chimney passes from a living space to an attic space install the shield from below and nail in place using 1 spiral nails 3 A fire stop must be installed on the bott...

Page 24: ...e Retighten screw Reinstall burner at this time reversing STEPS 3 2 and 1 Step 11 Follow instructions supplied with the conver sion HI LOW to convert the valve from one type of fuel to the other Step...

Page 25: ...of the injector 2 and rotate it counter clockwise until it is free of the injector journal 3 5 Verify that the new injector is proper for the application The injector size is stamped on the side of th...

Page 26: ...SIT Valve System Parts If Serial Number is GREATER than above New Top Convertible SIT SYSTEM 1000 P136WR Thermopile GOAI 524 1001 P069SI Electrode Sparker 915 069 TC SIT 1001 P216SI Thermocouple 290 2...

Page 27: ...CR Surround Chrome Coverage 36 5 8 H x 45 1 8 W Z42SPB Surround Polish Brass Coverage 36 5 8 H x 45 1 8 W Z42SLAB Surround Slim Line Antique Brass Coverage 36 3 8 H x 43 3 8 W Z42SLCR Surround Slim Li...

Page 28: ...rminals at wall switch If burner comes on replace defective Switch ON wall switch If okay jumper wires across wall switch wires at valve If burner comes on wires are faulty or connections are bad Gene...

Page 29: ...service or maintenance h damage repairs inoperation or inefficiency resulting from faulty installation or application i electricity or fuel costs or any increase in electricity or fuel cost whatsoeve...

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