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5

Installation and Operation

Installation Regulations

This gas appliance must be installed by a qualified installer in
accordance with local building codes, or in the absence of local
codes, with the current CAN/CGA-B149.1 or .2 Installation Code
(in Canada) or the current National Fuel Gas Code Z223.1 when
installed in the United States.

This appliance, when installed,  must be electrically connected and
grounded in accordance with local codes, or in the absence of local
codes, with the current CSA C22.1 Canadian Electrical Code or
with the national Electrical Code; ANSI/NFPA 70-1987 when
installed in the United States.

FOR SAFE INSTALLATION AND OPERATION OF
YOUR GAS FIREPLACE PLEASE NOTE THE
FOLLOWING:

1.

This appliance gives off high temperatures and should be
located out of heavy traffic areas and away from furniture
and draperies.

2.

Children and adults should be alerted to the hazards of the
high surface temperatures of this appliance and should stay
away to avoid burns or ignition of clothing.

3.

Children should be carefully supervised when they are in
the same room as your fireplace appliance.

4.

Under no circumstances should this appliance be modified.
Any parts that have to be removed for servicing should be
replaced prior to operating this appliance.

5.

Installation and repair should be done by a qualified service
person.  The appliance should be inspected before use and
at least annually by a professional service person.  More 

frequent cleaning may be required due to excessive lint
from carpeting, bedding material, et cetera.  It is imperative
that control compartments, burners and circulating air pas-
sageways of the appliance be kept clean.

6.

Control compartments, burners and air passages in this
appliance should be kept clean and free of dust and lint.
Make sure that the gas valve and pilot light are turned off
before you attempt to clean this unit.

7.

The venting system (chimney) of this appliance should be
inspected at least once a year and if needed, your venting
system should be cleaned.

8.

Clothing or other flammable material should not be placed
on or near the appliance.

This appliance should not be used as a drying rack for
clothing nor should Christmas stockings or decorations be
hung from it.

9.

Under no circumstances should any solid fuels (wood, paper)
be used in this appliance.

10. For safe operation, glass doors must be closed.

11. Do not use this heater if any part has been under water.

Immediately call a qualified service technician to inspect the
heater and to replace any part of the control system and any gas
control which has been under water.

12.

WARNING: Do not operate appliance with the glass front
removed, cracked or broken.  Replacement of glass should
be done by a licenced or qualified service person.

13. Do not operate appliance unless completely installed as per

installation instructions.

This gas appliance should be installed by a qualified installer in
accordance with local building codes and with current CAN/CGA -
B149 (.1 or .2) installation codes for Gas Burning Appliances and
Equipment.

Never use your gas fireplace as a cooking device.

The Burner/Log Assembly has been engineered and permanently
adjusted for proper flame control.

Periodically remove the logs from the grate assembly and vacuum
any loose particles from the grate and burner areas.

See log Placement on Pages 11-20 to remove logs, vacuum burner
parts and replace logs.

Note: It is normal for your gas fireplace to give off some odor
the first time it is burned. This is due to the curing of the paint
and any undetected oil from the manufacturing process.

Please ensure that your room is well ventilated - open all windows.

It is recommended that you burn your gas fireplace for at least four
(4) hours the first time you use it without the fan on.

Make adequate accessibility clearances for servicing and proper
operation.

This appliance must not be connected to a chimney flue serving a
separate solid fuel burning appliance.

Be sure that the flow of combustion and ventilation air is not
obstructed.

Warning: 

When purging the gas line, the glass front must be

removed.

Do not alter gas orifice.

Vertical Venting in Cold Climates

In cold climate conditions where temperatures go below -10 degrees
Celsius or 14 degrees Fahrenheit, we recommend that the chase be insu-
lated and where the vent pipe enters into the attic space that the pipe be
wrapped with an insulated mylar sleeve. This will increase the tempera-
ture of the vent and help the appliance to vent properly in cold weather
conditions.

It is also important in vertical vented direct vent appliances that the appli-
ance be operated daily during the winter months as this will help stop the
Termination from freezing up. We recommend using a thermostat set at
room temperature to allow the unit to cycle.

Summary of Contents for ZDV3624

Page 1: ...with other gases unless a certified kit is used Read this complete manual before beginning installation These instructions must be kept with the unit for future reference FOR YOUR SAFETY Warning Impro...

Page 2: ...tory However due to the high temperature sili cone components the paint will cure when heat is applied to the appliance as it is first used The following information applies to the curing process to g...

Page 3: ...22 Millivolt system lighting burner control 23 Vent termination 24 Venting graph 25 General vent installation information 26 Installation of side wall venting 26 Venting vertical 27 Back Vent 30 Repa...

Page 4: ...al Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating to insure gro...

Page 5: ...be used in this appliance 10 For safe operation glass doors must be closed 11 Do not use this heater if any part has been under water Immediately call a qualified service technician to inspect the he...

Page 6: ...xceed 20 feet 6 1 m When you install your fireplace as in position B D or E a minimum of 6 inches 153mm clearance must be maintained from the perpendicular wall and the front of the appliance A Flat o...

Page 7: ...enclosures 5 Hearth is not mandatory but is recommended for aesthetic purposes Combustible floors cannot raise above the bottom of the fireplace We recommend a non combustible hearth projecting out 12...

Page 8: ...quer must be heat resistant 250 F to prevent discoloration Warning Combustible objects must not be placed on a non combustible mantel unless the non combustible mantel meets the minimum height and wid...

Page 9: ...supply piping system at test pres sures equal to or less than 1 2 PSIG 3 5 KPa Note The gas line connection may be made of 1 2 rigid pipe 1 2 copper pipe or an approved flex connector Since some muni...

Page 10: ...s will void all product warranties Care must be taken to avoid breakage of the glass Do not operate this fireplace without the glass front or with a broken glass front Do not strike or abuse glass Gla...

Page 11: ...k burner Step 4 Break glowing embers into thumbnail size Place glowing embers on to the surface of the front burner to the surface of the ember plates and over crossover to the same height as ember pl...

Page 12: ...ce right crossover log across front and back logs using the log placement pin as a guide Step 8 Place left crossover log across front and back logs using the log placement pin as a guide Step 9 Place...

Page 13: ...URE B Rear log holder If using LOGC44 bend rear tabs 90 down Step 1 Position rear log over rear log holder and lower into position Be sure that the log does not sit on rear burner but behind and lower...

Page 14: ...tear off dime and nickel sized pieces and place directly onto front burner tube and crossover tube NOTE Do not place embers onto rear burner tube Step 5 Position Log 4 into grooved areas of Logs 1 an...

Page 15: ...ween Log 1 and Log 2 Step 9 Position Log 8 up against the 3rd grate post from the right and position upper section of Log 8 against Logs 2 and 7 Step 10 Place crushed rocks onto firebox bottom NOTE Do...

Page 16: ...rear burner log mount and push back against tab STEP 5 Place Log 5 against grate bars and position Log 6 along side of Log 5 and onto Log 1 as shown in the photograph STEP 6 Place the narrow end of L...

Page 17: ...setting fully clockwise Use the set screw on the side of the variable speed controller to increase or decrease the minimum fan speed It may be desirable to lower minimum fan speed to decrease the sou...

Page 18: ...odels are supplied with a wall switch that turns the main burner on or off If main burner does not light immediately when you turn the gas control valve to ON ensure that the wall switch is in the ON...

Page 19: ...OOR FROM THE UNIT BY UNLATCHING THE 2 LATCH ES ON TOP OF THE UNIT 2 REMOVE THE FALSE BOTTOM FROM THE UNIT BY LIFTING STRAIGHT UP IT MAY NEED TO BE WIGGLED 3 PLACE REAR BRICK PANEL UP AGAINST THE REAR...

Page 20: ...rizontal 11 2 Top of 90 degree elbow in an enclosure under 42 is 51 2 Top of 90 degree elbow in an enclosure over 42 is 21 2 Vent Terminal Air Supply Area Where Terminal Not Permitted A Clearance abov...

Page 21: ...Having determined the vertical distance determine the maximum horizontal section allowed 3 Vent table has been established for 90 horizontal vertical runs With use of flex pipe distance not having 90...

Page 22: ...le or an 8 diameter hole in a non combustible wall See Figure 2 2 Note clearance to combustible above 90 degree bend is 2 1 2 3 Select the approximate vent length precise measurements are not needed a...

Page 23: ...Attic Insulation Shield where the chimney passes from a living space to an attic space install the shield from below and nail in place using 1 spiral nails 3 A fire stop must be installed on the bott...

Page 24: ...e Retighten screw Reinstall burner at this time reversing STEPS 3 2 and 1 Step 11 Follow instructions supplied with the conver sion HI LOW to convert the valve from one type of fuel to the other Step...

Page 25: ...of the injector 2 and rotate it counter clockwise until it is free of the injector journal 3 5 Verify that the new injector is proper for the application The injector size is stamped on the side of th...

Page 26: ...RIABLE SPEED KBWC 13BV 1000 306 THERMALCORD ADHESIVE BACK FOR DOOR FRAME 1000 305 CERAMIC GLASS FOR ALL ZDV3600 3600 311 TEMPERED GLASS FOR ZDV3624 MODEL Step 3 Straight Back Venting Measure wall thic...

Page 27: ...DV Fireplaces Conversion Kit Sit Valve Only 3624 CKLP LP Conversion Kit for ZDV3624 3624 CKNG NG Conversion Kit for ZDV3624 3628 CKLP LP Conversion Kit for ZDV3628 3628 CKNG NG Conversion Kit for ZDV...

Page 28: ...m Pilot flame may be too low or Clean and or adjust pilot flame for maximum flame impingement blowing high causing the pilot on generator and thermocouple safety to drop out Flame lifts off burner and...

Page 29: ...service or maintenance h damage repairs inoperation or inefficiency resulting from faulty installation or application i electricity or fuel costs or any increase in electricity or fuel cost whatsoeve...

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