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23

Using Flex Bends

4. Avoid cutting joists by offsetting the flex pipe.  See Fig. 2.

5. When using 45˚ bends a bend support is required directly above the highest

bend.

6. When installing a bend in a joist area a minimum of 2

1

/

2

” clearance to com-

bustible to the top of bend must be maintained, sides and bottom of pipe, a
1” clearance to combustibles must be maintained.  If running horizontal
through an area a 1

1

/

2

” minimum clearance to the top of the horizontal pipe

must be maintained.

7. Maximum vertical height of system should not exceed 40 feet.

8. Use roof support and 7” rigid pipe at roof level.  Flex not permitted within

roof support.

9. When penetrating the roof a rigid 7” galvanized pipe must be used.  Attach

the 7” flex to the 7” rigid with high temperature sealant, secure with four
screws assuring the flex and rigid pipe are secured.  4” flex pipe must be
secured the same way with 4 screws but must penetrate the 4” flex and 4”
section of termination.  Attach 7” rigid pipe to 7” termination with sealant
and screw with 4 sheet metal screws. (See Fig. 3).

10. Vertical termination clearance is 18” (inches) above the roof, measured

from highest point of exit on the roof line.

11. Support vertical pipes to maintain minimum of one inch or greater clear-

ances to combustibles.

FIG. 1

FIG. 2

Venting Straight Up Through Roof

1. An Attic Insulation Shield must be installed where the vent passes from a

lower living space into an attic space where the chimney is not enclosed. It
is designed to keep insulation materials away from the chimney. See Fig. 1.

2. When installing the Attic Insulation Shield where the chimney passes from

a living space to an attic space, install the shield from below and nail in
place using 1” spiral nails.

3. A fire stop must be installed on the bottom side of the joists when passing

through a ceiling or floor. If an attic insulation shield is to be used, a fire
stop is not required.

FIG. 3

Roof Flashing

Ensure that you have the proper roof flashing by checking your roof
pitch using a level and two rulers, or by using a roof pitch card.
See figure below.
Slide a Roof Flashing suitable to your roof slope over the vent. Place
the edge of the flashing plate that will be on the higher part of the roof
slope under the shingles. Both the sides and the lower edge lay on top
of the shingles.

NOTE: At the top edge of the flashing plate, lift the shingles and
nail the plate to the roof deck, then cement the shingles to the plate
with a suitable waterproof mastic.

Ensure that the chimney is plumb. Square up the flashing plate and nail
in place to the roof deck. Use 12 nails with neoprene washers or cover
the heads with a suitable waterproof mastic.
Wrap the storm collar around the vent above the flashing. Secure the
ends together loosely with nut and bolt supplied. Slide the collar down
the vent until it comes in contact with the flashing. Tighten the bolt and
seal the Storm Collar to the vent with a suitable waterproof non-com-
bustible mastic.
The flashing and storm collar should be painted to match the roof
shingles. This will extend its life and improve the appearance. Clean,
prime and paint with suitable painting products.

1.5” Top of Horizontal Vent

2.5” Minimum Top of 90° Elbow

All other existing pipes 1” clearances to combustibles.
Support Straps required to maintain rise in venting.

OPTIONAL

Summary of Contents for ZDV3624

Page 1: ...with other gases unless a certified kit is used Read this complete manual before beginning installation These instructions must be kept with the unit for future reference FOR YOUR SAFETY Warning Impro...

Page 2: ...tory However due to the high temperature sili cone components the paint will cure when heat is applied to the appliance as it is first used The following information applies to the curing process to g...

Page 3: ...22 Millivolt system lighting burner control 23 Vent termination 24 Venting graph 25 General vent installation information 26 Installation of side wall venting 26 Venting vertical 27 Back Vent 30 Repa...

Page 4: ...al Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating to insure gro...

Page 5: ...be used in this appliance 10 For safe operation glass doors must be closed 11 Do not use this heater if any part has been under water Immediately call a qualified service technician to inspect the he...

Page 6: ...xceed 20 feet 6 1 m When you install your fireplace as in position B D or E a minimum of 6 inches 153mm clearance must be maintained from the perpendicular wall and the front of the appliance A Flat o...

Page 7: ...enclosures 5 Hearth is not mandatory but is recommended for aesthetic purposes Combustible floors cannot raise above the bottom of the fireplace We recommend a non combustible hearth projecting out 12...

Page 8: ...quer must be heat resistant 250 F to prevent discoloration Warning Combustible objects must not be placed on a non combustible mantel unless the non combustible mantel meets the minimum height and wid...

Page 9: ...supply piping system at test pres sures equal to or less than 1 2 PSIG 3 5 KPa Note The gas line connection may be made of 1 2 rigid pipe 1 2 copper pipe or an approved flex connector Since some muni...

Page 10: ...s will void all product warranties Care must be taken to avoid breakage of the glass Do not operate this fireplace without the glass front or with a broken glass front Do not strike or abuse glass Gla...

Page 11: ...k burner Step 4 Break glowing embers into thumbnail size Place glowing embers on to the surface of the front burner to the surface of the ember plates and over crossover to the same height as ember pl...

Page 12: ...ce right crossover log across front and back logs using the log placement pin as a guide Step 8 Place left crossover log across front and back logs using the log placement pin as a guide Step 9 Place...

Page 13: ...URE B Rear log holder If using LOGC44 bend rear tabs 90 down Step 1 Position rear log over rear log holder and lower into position Be sure that the log does not sit on rear burner but behind and lower...

Page 14: ...tear off dime and nickel sized pieces and place directly onto front burner tube and crossover tube NOTE Do not place embers onto rear burner tube Step 5 Position Log 4 into grooved areas of Logs 1 an...

Page 15: ...ween Log 1 and Log 2 Step 9 Position Log 8 up against the 3rd grate post from the right and position upper section of Log 8 against Logs 2 and 7 Step 10 Place crushed rocks onto firebox bottom NOTE Do...

Page 16: ...rear burner log mount and push back against tab STEP 5 Place Log 5 against grate bars and position Log 6 along side of Log 5 and onto Log 1 as shown in the photograph STEP 6 Place the narrow end of L...

Page 17: ...setting fully clockwise Use the set screw on the side of the variable speed controller to increase or decrease the minimum fan speed It may be desirable to lower minimum fan speed to decrease the sou...

Page 18: ...odels are supplied with a wall switch that turns the main burner on or off If main burner does not light immediately when you turn the gas control valve to ON ensure that the wall switch is in the ON...

Page 19: ...OOR FROM THE UNIT BY UNLATCHING THE 2 LATCH ES ON TOP OF THE UNIT 2 REMOVE THE FALSE BOTTOM FROM THE UNIT BY LIFTING STRAIGHT UP IT MAY NEED TO BE WIGGLED 3 PLACE REAR BRICK PANEL UP AGAINST THE REAR...

Page 20: ...rizontal 11 2 Top of 90 degree elbow in an enclosure under 42 is 51 2 Top of 90 degree elbow in an enclosure over 42 is 21 2 Vent Terminal Air Supply Area Where Terminal Not Permitted A Clearance abov...

Page 21: ...Having determined the vertical distance determine the maximum horizontal section allowed 3 Vent table has been established for 90 horizontal vertical runs With use of flex pipe distance not having 90...

Page 22: ...le or an 8 diameter hole in a non combustible wall See Figure 2 2 Note clearance to combustible above 90 degree bend is 2 1 2 3 Select the approximate vent length precise measurements are not needed a...

Page 23: ...Attic Insulation Shield where the chimney passes from a living space to an attic space install the shield from below and nail in place using 1 spiral nails 3 A fire stop must be installed on the bott...

Page 24: ...e Retighten screw Reinstall burner at this time reversing STEPS 3 2 and 1 Step 11 Follow instructions supplied with the conver sion HI LOW to convert the valve from one type of fuel to the other Step...

Page 25: ...of the injector 2 and rotate it counter clockwise until it is free of the injector journal 3 5 Verify that the new injector is proper for the application The injector size is stamped on the side of th...

Page 26: ...RIABLE SPEED KBWC 13BV 1000 306 THERMALCORD ADHESIVE BACK FOR DOOR FRAME 1000 305 CERAMIC GLASS FOR ALL ZDV3600 3600 311 TEMPERED GLASS FOR ZDV3624 MODEL Step 3 Straight Back Venting Measure wall thic...

Page 27: ...DV Fireplaces Conversion Kit Sit Valve Only 3624 CKLP LP Conversion Kit for ZDV3624 3624 CKNG NG Conversion Kit for ZDV3624 3628 CKLP LP Conversion Kit for ZDV3628 3628 CKNG NG Conversion Kit for ZDV...

Page 28: ...m Pilot flame may be too low or Clean and or adjust pilot flame for maximum flame impingement blowing high causing the pilot on generator and thermocouple safety to drop out Flame lifts off burner and...

Page 29: ...service or maintenance h damage repairs inoperation or inefficiency resulting from faulty installation or application i electricity or fuel costs or any increase in electricity or fuel cost whatsoeve...

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