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TROUBLESHOOTING

Problem

Motor will not start.

Motor does not develop full

power.

Motor overheats.

Cutterhead slows down or

squeals when cutting, especially

on start-up.

Vibration when running or cutting.

Excessive snipe.

(A small amount of snipe is

normal, but must be minimized

as much as possible).

Workpiece slows down or stops

in the middle of the cut.

Fuzzy grain.

Uneven knife marks or wavy

surface across the face of the

workpiece.

Probable cause

1. Open circuit in motor.
2. Starting capacitor is at fault.

1. Undersized cord or too long.
2. Running capacitor is at fault.

1. Motor overloaded during operation.
2. Restricted motor air circulation.

1. V-belt(s) loose.
2. V-belts worn out.

1. Loose or damaged knife.
2. Damaged V-belt(s).
3. Worn cutterhead bearings.

1. One/both table rollers are too high.
2. Outfeed extension table slopes down.
3. Chipbreaker set too low.
4. Workpiece not supported as it leaves
the planer.

1. Too heavy of a cut.
2. One/both table rollers are too high or
too low.
3. Chipbreaker set too low.
4. Feed rollers are too high or too low.
5. Head not parallel with table.
6. Pitch or glue build-up on components.

1. High wood moisture or wet surface.
2. Dull knives.

1. Feeding workpiece too fast.
2. Chipbreaker set unevenly.
3. Knives installed unevenly.
4. Worn cutterhead bearings.

Probable solution

1. Inspect all motor leads for loose or open connections.
2. Test/replace starting capacitor.

1. Increase cord size and/or reduce cord length.
2. Test/replace running capacitor.

1. Reduce cutting load, take lighter cuts.
2. Clean out motor to provide normal air circulation.

1. Tighten V-belts.
2. Replace V-belts.

1. Tighten or replace knife.
2. Replace V-belts.
3. Check/replace cutterhead bearings.

1. Lower table rollers.
2. Level the outfeed extension table.
3. Raise the height of the chipbreaker.
4. Hold the workpiece up slightly as it leaves the outfeed
end of the planer.

1. Make a lighter cut.
2. Lower/raise table rollers.

3. Raise the height of the chipbreaker.
4. Lower/raise feed rollers.
5. Adjust head parallel with table.
6. Clean the internal cutterhead components with
pitch/resin dissolving solvent.

1. Check moisture content, allow to dry if too high. 
2. Replace or sharpen knives.

1. Slow down the feed rate.
2. Adjust height of the chipbreaker.
3. Adjust the knives using the knife gauge.
4. Replace cutterhead bearings.

Summary of Contents for KC-382CFX

Page 1: ...INSTRUCTION MANUAL MODEL KC 382CFX COPYRIGHT 2013 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC 15 INDUSTRIAL PLANER 03 2013...

Page 2: ...nada shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To take advantage of this limited war...

Page 3: ...clean for best and safest performance Follow instructions for lubricating and changing accessories 15 DISCONNECT TOOLS Before servicing when changing accessories or attachments 16 AVOID ACCIDENTAL ST...

Page 4: ...N PROPER GROUNDING OF YOUR PLANER DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER WARNING IF NOT PROPERLY GROUNDED THIS PLANER CAN CAUSE ELECTRICAL SHOCK PARTICULARLY WHEN USED IN DAMP LOCATI...

Page 5: ...er 18 Chip breaker 19 Cutterhead 20 Outfeed roller SPECIFICATIONS KC 382CFX 15 INDUSTRIAL PLANER TECHNICAL INFORMATION Motor 3HP 240V 18Amp 1 Phase 60Hz Power transfer 3 V belts Capacities Minimum Len...

Page 6: ...and lowering shaft using a large washer and hex nut B supplied 3 Assemble handle C Fig 5 to handwheel A as shown 4 Loosen two head locking knobs one of which is shown at D Fig 5 and turn handwheel clo...

Page 7: ...6 wide is 3 16 when the stock is run through the planer on one side or the other of the cutterhead A limiter A Fig 9 is provided to limit the depth of cut to 1 8 on stock wider than 6 POWER FEED CONTR...

Page 8: ...ts must be tensioned after the first 16 hours of operation or your V belts will slip or burn out Always replace the V belts with a matched set of three V belts or the belt tension may not be even caus...

Page 9: ...the motor forward WARNING THE CUTTERHEAD AND KNIVES ARE NOW EXPOSED AND CARE SHOULD BE TAKEN AS THE KNIVES ARE VERY SHARP 4 To check and adjust the knives proceed as follows A Carefully place the kni...

Page 10: ...ting with the end screws first then the centre screws until the knife is securely held in the cutterhead Tighten the remaining two knives in the same manner 5 If the knives are removed for sharpening...

Page 11: ...he table directly under the cutterhead as shown Using 0 020 feeler gauge B placed on top of the gauge block raise or lower the head assembly until one of the knives just touches the feeler gauge when...

Page 12: ...he gauge block Then tighten hex nut D 6 Repeat this adjustment with the gauge block on the opposite end of the infeed roller ADJUSTING HEIGHT OF OUTFEED ROLLER The outfeed roller is adjusted at the fa...

Page 13: ...hich aid in feeding stock by reducing friction and turn as the stock is fed through the planer It is not possible to give exact dimensions on the proper height setting of the table because each type o...

Page 14: ...table 5 If the head casting is not parallel to table unassemble the planer from its enclosed stand and then tilt planer on its side as shown in Fig 32 Remove hex bolt C and loosen hex bolt D Fig 32 w...

Page 15: ...xcess wood chips and sawdust Excessive dust and wood chips in the motor could cause excessive heat Every effort should be made to prevent foreign material from entering the motor A visual inspection s...

Page 16: ...not parallel with table 6 Pitch or glue build up on components 1 High wood moisture or wet surface 2 Dull knives 1 Feeding workpiece too fast 2 Chipbreaker set unevenly 3 Knives installed unevenly 4 W...

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