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GENERAL 

SAFETY INSTRUCTIONS

VOLTAGE WARNING

: Before connecting the machine to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as

that specified on the nameplate. A power source with voltage greater than specified can result in SERIOUS INJURY to the user - as well as

damage the machine.  If in doubt DO NOT PLUG IN THE TOOL. Using a power source with voltage less than the nameplate is harmful to the motor.

1. KNOW YOUR MACHINE

Read and understand the owners manual and labels affixed to

the machine. Learn its application and limitations as well as its

specific potential hazards. 

2. GROUND THE MACHINE.

This machine is equipped with an approved 3-conductor cord and

a 3-prong grounding type plug to fit the proper grounding type

receptacle. The green conductor in the cord is the grounding wire.

NEVER

connect the green wire to a live terminal.

3. KEEP GUARDS IN PLACE.

Keep in good working order, properly adjusted and aligned.

4. REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking to see that keys and adjusting wrenches

are removed from the machine before turning it on.

5. KEEP WORK AREA CLEAN.

Cluttered areas and benches invite accidents. Make sure the floor

is clean and not slippery due to wax and dust build-up. 

6. AVOID DANGEROUS ENVIRONMENT.

Don’t use machinery in damp or wet locations or expose them to

rain. Keep work area well lit and provide adequate work space.

7. KEEP CHILDREN AWAY.

All visitors should be kept a safe distance from work area.

8. MAKE WORKSHOP CHILD-PROOF.

Use padlocks, master switches or remove starter keys.

9. USE PROPER SPEED.

A machine will do a better and safer job when operated at the

proper speed.

10. USE RIGHT TOOL.

Don’t force the machine or the attachment to do a job for which

it was not designed.

11. WEAR PROPER APPAREL.

Do not wear loose clothing, gloves, neckties or jewelry (rings,

watch) because they could get caught in moving parts. Non-slip

footwear is  recommended. Wear protective hair covering to

contain long hair. Roll up long sleeves above the elbows.

12. ALWAYS WEAR SAFETY GLASSES.

Always wear safety glasses (ANSI Z87.1). Everyday eyeglasses

only have impact resistant lenses, they are 

NOT

safety glasses.

Also use a face or dust mask if cutting operation is dusty.

13. DON’T OVERREACH.

Keep proper footing and balance at all times.

14. MAINTAIN MACHINE WITH CARE.

Keep machine clean for best and safest performance. Follow

instructions for lubricating and changing accessories.

15. DISCONNECT MACHINE.

Before servicing, when changing accessories or attachments.

16. AVOID ACCIDENTAL STARTING.

Make sure the switch is in the ‘’OFF’’ position before plugging

in.

17. USE RECOMMENDED ACCESSORIES.

Consult the manual for recommended accessories. Follow the

instructions that accompany the accessories. The use of

improper accessories may cause hazards.

18. NEVER STAND ON TOOL.

Serious injury could occur if the machine tips over. Do not store

materials such that it is necessary to stand on the machine to

reach them.

19. CHECK DAMAGED PARTS.

Before further use of the machine, a guard or other parts that

are damaged should be carefully checked to ensure that they

will operate properly and perform their intended function. Check

for alignment of moving parts, breakage of parts,     mounting,

and any other conditions that may affect its operation. A guard

or other parts that are damaged should be properly repaired or

replaced.

20. NEVER LEAVE MACHINE RUNNING UNATTENDED.

Turn power ‘’OFF’’. Don’t leave any machine running until it

comes to a complete stop.

1. 

DO NOT OPERATE THIS MACHINE UNTIL

it is assembled and

installed according to the instructions.

2. 

ObTAIN ADVICE

from your supervisor, instructor, or another

qualified person if you are not familiar with the operation of this

machine.

3. 

USE THE GUARDS WHENEVER POSSIbLE.

Check to see that

they are in place, secured, and working correctly.

4. 

KEEP ARMS, HANDS AND FINGERS

away from the cutter.

5. 

NEVER START THE MACHINE

with the workpiece contacting the

cutter.

6. 

KEEP CUTTERS SHARP

and free from rust and pitch.

7. 

PROPERLY SECURE THE CUTTERS

before starting the machine.

8. 

DO NOT PERFORM ANY OPERATION FREE-HAND.

Use the

fence for straight-shaping, miter gauge for end-shaping and rub

collars for curve-shaping.

9. 

DO NOT FEED A WORKPIECE

that is warped, contains knots, or

is embedded with foreign objects (nails, staples, etc.).

10. 

NEVER RUN A WORKPIECE

between the fence and the cutter.

11. 

USE A MITER GAUGE

and a clamp attachment for end shaping

whenever possible. Remove the fence during this operation.

12. 

FEED WORKPIECE

against cutter rotation (Fig.1).

13. 

TURN THE MACHINE “OFF” AND DISCONNECT THE

MACHINE

from the power source before installing or removing

accessories, before adjusting or changing setups, or when making

repairs.

14. 

NEVER TURN THE MACHINE “ON”

before clearing the table of

all objects (tools, scraps of wood, etc.).

15. 

AVOID AWKWARD OPERATIONS AND HAND POSITIONS

where a sudden slip could cause a hand to move into the cutter.

16. 

ADJUST THE FENCE HALVES

so that the cutter opening is

never more than is required to clear the cutter.

17. 

NEVER PERFORM LAYOUT

, assembly or set-up work on the

table/work area when the machine is running.

18. 

NEVER REACH UNDER THE TAbLE

while the machine is

running.

19. 

NEVER ADJUST THE FENCE

while the machine is running.

SPECIFIC SAFETY INSTRUCTIONS FOR SHAPERS

FIGURE 1

Rotation direction

Feed

Summary of Contents for KC-366SH

Page 1: ...INSTRUCTION MANUAL MODEL KC 366SH 5 HP 1 1 4 INDUSTRIAL SHAPER WITH DIGITAL READOUT COPYRIGHT 2017 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC ...

Page 2: ...ts repairs done by an unauthorized service centre alterations and lack of maintenance King Canada shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To take advantage of this limited warranty return the product at your expense together with your dated proof of purshase to an authorized King C...

Page 3: ...ke sure the switch is in the OFF position before plugging in 17 USE RECOMMENDED ACCESSORIES Consult the manual for recommended accessories Follow the instructions that accompany the accessories The use of improper accessories may cause hazards 18 NEVER STAND ON TOOL Serious injury could occur if the machine tips over Do not store materials such that it is necessary to stand on the machine to reach...

Page 4: ...g or hardwire the machine directly to your electrical panel provided there is a disconnect near the machine for the operator The plug and the required wall outlet are illustrated in Fig 2 EXTENSION CORDS WARNING IT IS NOT RECOMMENDED TO USE AN ExTENSION CORD BUT IF IT IS NECESSARY READ THE FOLLOWING The use of any extension cord will cause some loss of power Depending on the length of extension co...

Page 5: ...e height 36 1 2 Motor 5 HP 18 Amp Voltage 220V 1 phase 60 Hz Assembled dimensions LxWxH weight 39 5 16 x 34 x 54 1 2 640 lbs Package dimensions LxWxH weight 42 x 41 x 43 720 lbs 10 Forward reverse switch 11 On button 12 Emergency stop button 13 Spindle height digital readout 14 Featherboard 15 Right fence 16 Table 17 Starter pin 18 Door latch 19 Mobile base lock knob 1 of 2 20 Infeed ram fin adjus...

Page 6: ...e assembly A Fig 5 on the table B as shown Line up the fence grooves with the two location plates C secured to the table Lift the fence assembly and place it over the two location plates C 2 Secure the fence assembly to the table using two large lock knobs and washers D Insert the large lock knobs and washers through the two slots E on each side Partially thread the large lock knobs and washers in...

Page 7: ...le as indicated on the scale 4 Retighten lock handle B Miter gauge indent settings There are indents at the 0º 30º and 45º right and left positions At these settings release the knob D Fig 10 to engage the stop rod Then tighten the lock handle B Note Do not rely solely on the indents for an accurate setting After the stop rod engages at the 0º 30º and 45º positions make a fine adjustment with the ...

Page 8: ...ided large wrench E 6 Tighten the nut E Fig 11 with the large wrench E Fig 12 Note At this time the spindle lock is still locked Spindle Assembly Removal The spindle lock must be engaged to remove spindle assembly 1 Remove the draw bar B Fig 12 2 Loosen the nut E Fig 11 then using the wrench E Fig 12 continue to turn until the spindle can be removed from the arbor SHAPER CUTTER INSTALLATION Warnin...

Page 9: ... spindle housing gib on your machine is factory adjusted and initially should not require readjustment After a period of use the gib may wear and become loose creating play and potentially causing the spindle to vibrate This will require adjustment To adjust 1 Using a 12 mm wrench loosen the four jam nuts A Fig 16 that secure the gib set screws B 2 Using a 4 mm hex key tighten each set screw B 1 8...

Page 10: ...ation If the tension on the belt needs adjustment 1 Disconnect the machine from the power source 2 Open the door of the cabinet 3 With a 17 mm wrench loosen the lock nuts D Fig 20 on the belt tension assembly 4 Adjust the hex bolt E not visible with a 17 mm wrench to tension the belt C The tension handle A must be in the locked position towards the right while performing this step Note Two 17 mm w...

Page 11: ...tion The spindle should rotate counterclockwise when looking down on the spindle Correct as required Run the machine for a short period of time to ensure that the moving parts are working properly with no excessive vibration If a problem develops correct it before operating shaper Safety Devices Safety devices such as guards fixtures templates hold downs push sticks featherboards and power feeders...

Page 12: ...he outfeed fence forward to contact the workpiece C Fig 24 Remove the workpiece start the motor and then continue the operation Warning Always remove workpiece before starting the machine This will prevent kickback and potential serious injury Z Dimension Before making a template or using the edge of the workpiece for shaper cutting the Z dimension must be established in order to determine the sha...

Page 13: ... fence If workpiece is too wide for the hold ins to be used clamp a scrap board to the table to substitute for the hold ins 2 Check the rotation of the cutter Be sure to feed workpiece against rotation of the cutter 3 Feed the workpiece slowly and steadily with firm even pressure to make a smooth cut Important The rate of feed depends on depth of cut and experience of operator End Shaping When end...

Page 14: ...ed edges the operator must first remove the fence assembly In order to control the workpiece and limit the depth of cut the operator must use an anti friction collar with the cutter as shown in Fig 33 The collar may be positioned above or below the cutter and its function is to ride against the workpiece or template At the same time the collar will establish the depth of cut as shown in Fig 34 Whe...

Page 15: ...vy in proportion to the cut being made Under no circumstances should a short light workpiece be shaped against the collars as in Fig 38 Note The edge of the work to be shaped must be smooth Any irregularity on the surface which rides against the collar will be duplicated on the molded surface Collars must be smooth and free from pitch and other substances Position of Collars Collars may be used ab...

Page 16: ...kpiece on the table before starting the motor The operator must do the entire shaping cut by feeding the workpiece into the cutter Warning Enclosed edge shaping is extremely dangerous The operator must be aware at all times of the direction of feed Never perform this type operation without a ring guard safety collar or similar safety device over the cutterhead With a firm grip ease the edge into t...

Page 17: ...n and long term cutting Small cutters may be solid carbide and some use inserts Since there are such a wide variety of choices the operator is limited only by his experience and imagination Stacked Cutters A variety of interesting and timesaving cuts can be made in a single set up by stacking the cutters When the operator stacks the cutters extra care should be taken to see that all parts are clea...

Page 18: ... workpiece is shaped with a Drop Leaf Bead cutter the table workpiece is shaped with a Drop Leaf Cove cutter With this type joint the whole edge of both workpieces is shaped same side up and allowance made for a 1 16 reduction in width Adjust the infeed fence to reduce the workpiece width by 1 16 and adjust the outfeed fence to compensate for stock removed Taper Cuts Taper cuts can be made by offs...

Page 19: ...greatly increase the shaper s durability and efficiency by removing dust and grime that can gum up moving parts Sharp cutters are essential for top performance If you find that the machine cuts less than efficiently than usual inspect the cutter s replace or repair them as necessary Lubrication Your shaper comes with factory sealed ball bearings A sealed ball bearing requires no lubrication during...

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