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SECTION 2

INSTALLATION OF FIRE

2.1

UNPACKING THE COMBUSTION CHAMBER

Carefully lift the combustion chamber out of the carton. Remove the loose item

packaging carefully from the pack. Check the contents as listed :-

DO NOT UNDER ANY CIRCUMSTANCES USE THIS APPLIANCE IF THE

GLASS PANEL IS BROKEN OR NOT SECURELY FIXED TO THE FIREBOX.

Packing Check List

1 off

Combustion Chamber & Glass Frame Assembly

1 off

Trim (packed in front section of combustion chamber pack)

1 off

Boxed ceramic fuel-bed set (packed inside combustion chamber)

1 off

125mm flue spigot adaptor (packed inside combustion chamber)

1 off

Flue terminal assembly (packed inside combustion chamber)

1 off

Draught diverter assembly (packed inside combustion chamber)

1 off

Installation Instruction Manual

1 off

User Instruction Manual

1 off

Length of foil tape

1 off

Handset & 1 off 9V Battery

1 off

20mm mounting frame & 4 off 10mm x 4mm mounting frame screws

1 off

Loose Items pack – containing :-

4 off No. 12 x 40mm Screws

4 off Rawlplugs

4 off Adjustable screw-in feet

IMPORTANT NOTE BEFORE PROCEEDING WITH THE INSTALLATION

This product requires a minimum effective flue height of 4.0 metres of minimum

circular cross-sectional area 125mm. If installing the product into a 225mm x

225mm brick chimney, THE CHIMNEY SOUNDNESS MUST BE CHECKED BY

TESTING prior to a decision being made on whether the chimney requires lining.

If the flue height is greater than 10 metres on an external wall or 12 metres on an

internal wall then a flue liner must be fitted even if the chimney integrity is ok.

Please check the chimney height and integrity prior to proceeding with the

installation, to establish if a chimney liner is required. Any flue pipe should

conform to BS 715 / BS EN 1856-2 (Metal flue pipes for gas appliances).

When you have decided upon if the product requires the fitting of a flue

liner, proceed with the creation of the correct sized builders opening or

studwork installation of the product as per sections 2.2 or 2.3

6

Summary of Contents for KCFL**RN2 Series

Page 1: ...ECORATIVE LOG EFFECT ROOM HEATER Installation and Maintenance Instructions Hand these instructions to the user Model No KCFL RN2 is for use on Natural Gas G20 at a supply pressure of 20 mbar in G B I...

Page 2: ...gas connection checking for gas tightness 20 3 3 Lighting the appliance 21 23 3 4 Removal re fitting the trim 23 3 5 Checking for clearance of combustion products 24 Section 4 Maintenance 4 1 Removal...

Page 3: ...ld Pressure G20 20 0 1 0 mbar 8 0 0 4 in w g Ignition Integral to gas valve Electrode Spark Gap 4 0mm Packed Weight Combustion Chamber 33 0 kg Fig 1 Top View of Combustion Side View of Combustion Cham...

Page 4: ...nstalled in G B When Installing in I E please consult document I S 813 Domestic Gas Installation which is issued by the National Standards Authority of Ireland If installing in Northern Ireland please...

Page 5: ...st however stand on a non combustible base that is a minimum thickness of 12mm 1 5 INSTALLATION TO PLASTERED WALL SURFACES If installing to a plastered wall all material must be removed from the 50mm...

Page 6: ...mounting frame screws 1 off Loose Items pack containing 4 off No 12 x 40mm Screws 4 off Rawlplugs 4 off Adjustable screw in feet IMPORTANT NOTE BEFORE PROCEEDING WITH THE INSTALLATION This product req...

Page 7: ...n Chamber Dimension A Minimum Width 750mm Maximum Width 780mm Dim A Dim B Dimension B Minimum Height 540mm Maximum Height 545mm Dim C Dimension C Minimum Depth 383mm Fig 3 Fig 4 A minimum clearance of...

Page 8: ...rvicing purposes If installing without a flue liner please ensure that sufficient depth is available in the opening to collect a minimum volumetric area of 12 litres 0 012m3 of flue debris Refer to Fi...

Page 9: ...ng with the installation of the fire an assessment of the area immediately above the fire is required see Fig 6 above If there is no existing openings within either triangle proceed with forming the o...

Page 10: ...hown Fig 7 b The bottom section of the mounting frame can be removed from the main body of the mounting frame by removal of the four screws as indicated This may be required for servicing etc See fig...

Page 11: ...ow Note Before breaking into the gas supply a gas tightness test should be carried out to establish that the existing pipework is sound 11 Combustion Chamber Gas Supply entering from L H S Combustion...

Page 12: ...p brackets as shown below in Fig 13 These are clamped together to form the seal between the glass frame assembly and the combustion chamber Fig 13 NOTE Always ensure that a consistent seal between the...

Page 13: ...flexible flue liner through the hole in the top of the combustion chamber The flexible liner should be then fitted to the 5 125mm spigot adaptor as shown below in Fig 14 Fig 14 b Re fit the 5 125mm f...

Page 14: ...DRAUGHT DIVERTER IS FITTED IN THE CORRECT ORIENTATION IN THE COMBUSTION CHAMBER IT IS VERY IMPORTANT TO THE SAFETY AND PERFORMANCE OF THE PRODUCT THAT THE DRAUGHT DIVERTER IS RE FITTED DO NOT CONTINUE...

Page 15: ...AUGHT DIVERTER HAS THE 3 OFF SCREWS FITTED AT THE FRONT EDGE NEAREST THE GLASS PANEL THIS WILL ENSURE THAT THE DRAUGHT DIVERTER IS FITTED IN THE CORRECT ORIENTATION IN THE COMBUSTION CHAMBER IT IS VER...

Page 16: ...rear section as shown to allow the fitting of Log A Fig 19 b Place the largest Log A centrally onto the fuel bed support behind the burner flame strip Ensure that the fuel bed Log A is located centra...

Page 17: ...ed base log A as shown below in Fig 21 using the groove in Log A as a guide for placement Fig 21 d Fit Log C into position on left hand side of the fuel bed base log A as shown below in Fig 22 using t...

Page 18: ...base log A as shown below in Fig 23 using the groove in Log A as a guide for placement Fig 23 e Fit Log E into position at centre of the fuel bed base log A as shown below in Fig 24 using the groove i...

Page 19: ...elow in Fig 26 using the raised section in the base log as a guide for position Fig 26 IMPORTANT NOTE HAVING FITTED THE GRAVEL MATERIAL IN THE BASE OF THE COMBUSTION CHAMBER ENSURE THAT NONE OF IT IS...

Page 20: ...avy duty polythene bag clearly labelled as RCF waste This is not classified as hazardous waste and may be disposed of at a tipping site licensed for the disposal of industrial waste Protective clothin...

Page 21: ...purged from the supply pipe Bring the knob back to its start position and turn it several times to the pilot position The pilot should light Hold in the control knob for at least 10 seconds to allow t...

Page 22: ...ck that the gas pressure is 20 0 mbar 1 0mbar 8 0 in w g 0 4 in w g with the main burner operating on high To turn off the main burner e Turn right hand control knob clockwise to the position marked o...

Page 23: ...NG OF THE TRIM ASSEMBLY a The aluminium trim is attached to the lid of the combustion chamber by hooking the retaining lip on the rear face of the trim assembly over the top of the combustion chamber...

Page 24: ...e fire must be disconnected from the gas supply and expert advice obtained e If there is an extractor fan fitted any where in the vicinity of the appliance the spillage test should be repeated with th...

Page 25: ...assembly from the fire 4 1 1 Isolate the gas supply 4 1 2 Remove trim from the front of the fire as shown in section 3 4 4 1 3 Remove the glass frame assembly from the fire as shown in section 2 6 4 1...

Page 26: ...s to the bottom R H side of the control valve 4 4 Removing the Pilot Assembly 4 4 1 Isolate the gas supply 4 4 2 Remove trim from the front of the fire as shown in section 3 4 4 4 3 Remove the glass f...

Page 27: ...over on the back of the handset Parts Shortlist Control Valve B 82290 ODS Pilot B 38930 Log Set Black Fibre Models B 83610 Glass Seal B 84180 Log Set Cream Fibre Models B 99020 Glass Panel B 81190 Rem...

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