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Kikusui tos6200, Operation Manual

The Kikusui TOS6200 is a high precision hipot tester used for testing electrical equipment. Ensure safe operation by following the instructions in the Operation Manual. Download the manual for free from manualshive.com to learn proper usage and maintenance of this essential testing tool.

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TOS

6200/6210

C

ontents  V

 

C

hap

. 1

C

hap

. 2

C

hap

. 3

C

hap

. 4

C

hap

. 5

C

hap

. 6

C

hap

. 7

C

hap

. 8

A

ppendix

 

4

.5.1

G

PIB

 

A

dd

r

ess  

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 4

-20

4

.5.2

RS

-232

C 

Proto

c

o

l   

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

  4

-21

4

.

6

Pa

nel Mem

or

y     

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

  4

-22

4

.

6

.1

S

tor

in

g

 in 

t

he 

Pa

nel Mem

or

y  

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 4

-22

4

.

6

.2

Rec

a

llin

g

 

t

he 

Pa

nel Mem

or

y   

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 4

-23

4

.7

Progra

m   

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

  4

-2

4

4

.7.1

Rec

a

llin

g

 

t

he 

Progra

m   

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

  4

-25

4

.7.2

C

r

e

at

in

g

 

or

 Edi

t

in

g

 

t

he 

Progra

m  

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 4

-25

4

.7.3

R

u

nnin

g

 

t

he 

Progra

m     

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

  4

-27

4

.7.

4

S

u

spendin

g

 

t

he 

Progra

m  

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 4

-27

4

.7.5

PA

SS/F

AI

L J

u

d

g

men

t

 D

ur

in

g

 

Progra

m Exec

ut

i

o

n    

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 4

-27

4

.7.

6

Endin

g

 

t

he 

Progra

m  

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 4

-27

4

.8

Key L

o

ck   

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

  4

-28

4

.

9

Checkin

g

 

t

he Tes

t

 C

o

ndi

t

i

o

ns    

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

  4

-28

4

.

9

.1

Se

tt

in

g

 O

ut

p

ut

 

out

 

o

f 

t

he Ope

rat

i

o

n R

a

n

g

e    

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 4

-28

4

.

9

.2

Uppe

r

 Refe

r

ence V

a

l

u

e <= L

o

we

r

 Refe

r

ence V

a

l

u

e (U

P

 <= LOW)     4

-

30

4

.10 Prot

ec

t

i

o

n F

u

c

t

i

o

n   

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

  4

-31

4

.10.1

Time Limi

tat

i

o

n wi

t

h Respec

t

 

to

 O

ut

p

ut

 (OVER HE

A

T)  

-

 

-

 

-

 

-

 

-

 

-

 4

-31

4

.10.2

Ove

r

he

at

in

g

 

Prot

ec

t

i

o

n (OVER HE

A

T)    

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

  4

-32

4

.10.3

Ove

r

l

oa

d 

Prot

ec

t

i

o

n (OVER LO

A

D)    

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 4

-32

4

.10.

4 O

ut

p

ut

 V

o

l

tag

e Limi

tat

i

o

n (VOLT L

I

M

I

T)   

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

  4

-33

4

.10.5

Ch

a

n

g

e in E

NAB

LE Si

g

n

a

l (S

I

G

NA

L 

I

/O)   

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 4

-33

4

.11 I

ni

t

i

a

lize     

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

  4

-3

4

 

C

hapter 5  

RE

M

OTE

 and 

SI

G

NA

L 

I

/

O

_________________________  5-1

 

5.1

REMOTE Te

r

min

a

l   

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

5-2

5.2

S

I

G

NA

L 

I

/O C

o

nnec

tor

    

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

5-3

5.2.1

S

I

G

NA

L 

I

/O C

o

nnec

tor

 Specific

at

i

o

ns     

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

5-

4

5.2.2

S

tart

in

g

 

a

 Tes

t

  

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

5-

6

5.2.3

Rec

a

llin

g

 

a

 

Pa

nel Mem

or

y 

a

nd 

Progra

m   

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

5-7

5.2.

4

Ex

a

mples 

o

f Use     

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

5-8

 

C

hapter 6  GP

I

B and 

RS

-232

C

_______________________________  6-1

 

6

.1

I

n

t

e

r

f

a

ce     

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

  6

-2

6

.1.1

G

PIB

 

I

n

t

e

r

f

a

ce    

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 6

-2

6

.1.2

RS

-232

C 

I

n

t

e

r

f

a

ce  

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 6

-2

6

.2

Mess

ag

e 

a

nd Te

r

min

ator

     

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

  6

-

4

6

.2.1

Mess

ag

es   

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 6

-

4

6

.2.2

Te

r

min

ator

     

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

  6

-

6

6

.2.3

Speci

a

l Symb

o

ls 

a

nd Ch

ara

c

t

e

r

s    

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 6

-

6

6

.3

Device Mess

ag

es   

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

  6

-7

6

.3.1

Re

g

is

t

e

r-

Rel

at

ed 

a

nd Gene

ra

l

-Pur

p

o

se Mess

ag

es    

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 6

-7

6

.3.2

Sys

t

em

-

Rel

at

ed Mess

ag

es     

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

 

-

  6

-13

6

.3.3

Mess

ag

es Rel

at

in

g

 

to

 Tes

t

 C

o

ndi

t

i

o

ns 

a

nd Tes

t

 Exec

ut

i

o

n   

-

 

-

 

-

 

-

 

-

  6

-18

Summary of Contents for tos6200

Page 1: ...Part No Z1 003 302 IB008755 Aug 2011 OPERATION MANUAL EARTH CONTINUITY TESTER TOS6200 TOS6210...

Page 2: ...e disposed of separately from general household waste This includes the power cords and other accessories bundled with the products When disposing of a product subject to these regulations please foll...

Page 3: ...ltage is output here DANGER Indicates an imminently hazardous situation which if ignored will result in death or serious injury Indicates a potentially hazardous situation which if ignored could resul...

Page 4: ...ose who have electrical knowl edge Purposes of use Do not use the product for purposes other than those described in the operation manual This product is not designed or manufactured for household use...

Page 5: ...of the power cord Be sure to unplug the power cord before checking If any abnormality or failure is detected in the products stop using it immediately Unplug the power cord or disconnect the power co...

Page 6: ...lied Test Lead TL11 TOS TL12 TOS 2 8 2 7 2 Optional Test Probe LP01 TOS LP02 TOS 2 10 2 7 3 Other Leads 2 11 2 7 4 Measurements Using Four Terminals 2 12 2 7 5 Measurements Using Two Terminals 2 12 2...

Page 7: ...t to Output OVER HEAT 4 31 4 10 2 Overheating Protection OVER HEAT 4 32 4 10 3 Overload Protection OVER LOAD 4 32 4 10 4 Output Voltage Limitation VOLT LIMIT 4 33 4 10 5 Change in ENABLE Signal SIGNAL...

Page 8: ...cing the Cooling Fan and Backup Battery 7 4 7 5 Calibration 7 4 7 6 In Case of Problems 7 5 Chapter 8 Specifications ___________________________________ 8 1 8 1 Basic Performance 8 2 8 2 Interface and...

Page 9: ...TOS6200 6210 1 1 Chapter 1 General Gives an overview of the tester and describes its features and various options 1 1...

Page 10: ...lease have ready the tester ROM version number and serial number indicated on the rear panel of your tester Fig 1 1 Opening screen for firmware version 1 01 Example of TOS6200 1 2 Introduction and Fea...

Page 11: ...tion lines that require reduced cycle times 4 Compact and lightweight A new high ef ciency power supply achieving a power conversion ef ciency of 65 and large output TOS6200 150 VA TOS6210 220 VA make...

Page 12: ...itions under the name of the destination of the DUT When test conditions need to be modi ed due to changes in the destination of the product or revised safety standards you can recall a set of test co...

Page 13: ...S a test starts only when both switches are pressed simultaneously Functions OPERATE switch Test switches are enabled only when this switch is set to the ON position When it is set to the OFF position...

Page 14: ...ster starting test stopping test operations Connect it to the OUTPUT and REMOTE terminals on the tester s front panel Maximum rating LP01 TOS 30 A LP02 TOS 60 A Cable length 2 m Accessory LOW Test Lea...

Page 15: ...TOS6200 6210 2 1 Chapter 2 Installation and Preparation for Use Describes the steps from unpacking to installation to preparation required before switching on POWER 2 2...

Page 16: ...ing those cables see 5 2 SIGNAL I O Connector and Chapter 6 GPIB and RS 232C Packing materials may be used for later transport of the product so it is recom mended that they be retained The power cord...

Page 17: ...ge 90 R H or less no dew condensation is allowed Condensation may occur even within the operating humidity range In that case do not start using the product until condensation dries up completely Do n...

Page 18: ...CD screen or improve the operability of the keys Pull the provided feet forward onto the oor until you hear them click Fig 2 2 How to use the feet Do not use the rubber strips on the sides as feet Use...

Page 19: ...rear panel Using the tester outside the permitted range will result in erratic function or failure Operate the product with the supply voltage within the voltage range required TOS6200 The symbol ind...

Page 20: ...ome necessary Connect it to an easily accessible electrical outlet Do not use the AC power cord provided with the product as a AC power cord for other instruments Fig 2 3 AC power cord Procedure 1 Che...

Page 21: ...no grounding is provided a malfunction may result from external noise and or the product may generate a large amount of noise There are two ways to ground the tester as given below Connect the AC pow...

Page 22: ...o the OUTPUT terminals The nominal sectional area of this wire is inadequate for such currents and burning may result This product carries a large current and consequently generates a strong magnetic...

Page 23: ...n the banana plug side to the HIGH side of the SAMPLING terminals Check that the connections are secure Improper terminal connections can result in inaccurate measurements and burns or injury resultin...

Page 24: ...mproper terminal connections can result in inaccurate measurements and burns or injury resulting from heat generated by contact resistance at the terminals 1 Turn off the POWER switch of the Tester 2...

Page 25: ...p termi nals appropriate for the sectional area of the current output line Select wires on the basis of the following criteria Resistance values with respect to the nominal sectional areas of wires ar...

Page 26: ...rehand For more information see 4 2 6 Offset Canceling Function OUTPUT LOW HIGH LOW HIGH SAMPLING r1 r3 r5 r6 r7 r8 r4 r2 R2 R3 R4 DUT Device Under Test r1 to r8 Contact resistance R1 to R4 Resistance...

Page 27: ...of the test probe or lead during the test or immediately after test since they are at high temperature Testing from the protective conductor terminal of the AC power inlet Connect one of the test lead...

Page 28: ...ive ground wire from testing Check the appropriate safety standard to determine if this is the case 2 8 Preliminary Inspection Always inspect the following four points before testing Check that the te...

Page 29: ...TOS6200 6210 3 1 Chapter 3 Part Names and Functions Gives the names and functions of switches keys indications connectors and other parts on the front and rear panels 3 3...

Page 30: ...his switch is used to stop a test Press this switch to cancel a PASS FAIL or PROTECTION status Pressing this switch places the tester in ready status 3 START This switch is used to start a test Press...

Page 31: ...he maximum input voltage between the SAMPLING terminals is 10 V AC DC or less Do not apply external voltage exceeding this limit 6 LCD Displays information including the range of set values and measur...

Page 32: ...fset measurement screen OFFSET 12 MEMORY RECALL STORE key Press this key to recall panel memory Change the memory number using the rotary knob then press the ENTER key next to this key This recalls th...

Page 33: ...forward NEXT 16 Indicators TEST This LED indicates that testing is underway Blinks for contact checks when the contact check is set to ON standby PASS This LED gives the test result When the test resu...

Page 34: ...tion regarding grounding see 2 6 Grounding 21 Handle Used to carry the tester 22 SIGNAL I O This D sub 25 pin connector is used for remote control of testing start and stop operations or to check the...

Page 35: ...anels and fan exhaust port to allow sufficient air flow 26 Cord holders Used to wind the AC power cord when the tester is not in use Never use the tester in an upright position Use of the product with...

Page 36: ...3 8 TOS6200 6210...

Page 37: ...TOS6200 6210 4 1 Chapter 4 Basic Operation Describes basic operations such as setting test conditions and starting a test 4 4...

Page 38: ...t displays the ROM version and other infor mation on the LCD the screen displayed when you last turned the POWER switch off appears When the switch is turned on for the rst time after pur chase the fo...

Page 39: ...tly to a desired item Holding down with the SHIFT key press any of keys F1 to F5 to activate the operation indicated above the key Settings corresponding to safety standards At factory shipment settin...

Page 40: ...OVER VA in 4 9 1 Setting Output out of the Operation Range OVER RESI blinks on the LCD TOS6210 only A value obtained by dividing the upper reference value by the test current value has exceeded 0 6 Te...

Page 41: ...d judgment or sampled voltage value based judgment Press the SHIFT and F4 keys together to switch between judgment methods Each time you press the SHIFT and F4 keys the upper reference value alternate...

Page 42: ...is case increase the upper reference value or reduce the lower reference value OVER VOLT blinks on the LCD A value obtained by multiplying the test current value by the upper reference value has excee...

Page 43: ...ncrease the upper reference value or reduce the lower reference value OVER VA blinks on the LCD The setting has exceeded the maximum rated output Test cannot begin under the current conditions Change...

Page 44: ...of the judgment method TOS6210 only The TOS6210 allows you to select resistance value based judgment or sampled voltage value based judgment Press the SHIFT and F4 keys together to switch between judg...

Page 45: ...nce value Sampled voltage value based judgment TOS6210 only Set the lower reference value in the range of 0 01 V to 5 40 V resolution 0 01 V 1 Press the F2 LOWER key if the lower reference value is no...

Page 46: ...ggles between ON and OFF You can also use the keys to move the cursor to the timer function ON OFF indicator With the cursor at the TIMER indication use the rotary knob to set Turning the knob clockwi...

Page 47: ...nd OFF You can also use the keys to move the cursor to the offset function ON OFF indicator With the cursor at the OFFSET indication use the rotary knob to set Turning the knob clockwise ON Turning th...

Page 48: ...ile holding down the SHIFT key To adjust OFFSET TOS6210 only A measured OFFSET value can be nely adjusted using either the SHIFT and F2 ADJ keys or the SHIFT and F3 ADJ keys together OVER VOLT blinks...

Page 49: ...ormation on MOMENTARY see 4 4 System Setup 4 3 1 Starting a Test To begin the test To begin testing press the START switch while the MAIN screen indicates ready In the ready status the upper right par...

Page 50: ...as pressed The tester has entered protection status PASS judgment When the lower limit judgment function is ON and the measured value falls between the upper and lower reference values the tester retu...

Page 51: ...range between the upper and lower reference values the tester returns a FAIL judg ment When the lower limit judgment function is OFF the tester returns a FAIL for the measured value if the value exce...

Page 52: ...l measurement mode MAX Retains a peak value 1 Press the F1 MEAS key or use the keys to move the cursor to MEAS MODE 2 Use the rotary knob to select either MAX or NORM Turning the knob clockwise MAX Tu...

Page 53: ...val has been set to HOLD for pro grammed automatic testing the program cannot proceed to the next step ON OFF for Fail Mode With FAIL MODE set to ON FAIL judgment and protection status cannot be can c...

Page 54: ...he DUT and causes current to ow the TEST LED on the panel lights and the tester begins test ing continuing the test until the set time elapses or the STOP switch is pressed Pressing the SHIFT and F4 k...

Page 55: ...to move the cur sor to CONTRAST 3 Use the rotary knob to set contrast You can set contrast with the SHIFT key combination pressing the or key with the SHIFT key held down in any screen Entering Comme...

Page 56: ...screen GPIB address RS 232C protocol Communication rate Data length Parity bit Stop bit 4 5 1 GPIB Address Set the GPIB address of the tester in the range from 0 to 30 The GPIB address set is not effe...

Page 57: ...om the following two choices 7 bit 8 bit 1 Press the F3 DATA key or use the keys to move the cursor to DATA 2 Use the rotary knob to select either 7 or 8 Setting the Parity Bit Select a parity bit fro...

Page 58: ...memory number then enter the name as shown below Moving the cursor to the memory number after setting a name restores the entered name to the previous name 1 Press the MAIN key to display the MAIN sc...

Page 59: ...ary knob to specify the memory number to be recalled 00 to 99 3 Press the ENTER key This recalls the test conditions for that memory number Moving the cursor to another area of the screen before press...

Page 60: ...a test of memory 01 in step 00 and then that of memory 02 in step 01 9 9 seconds after that Because the interval time of step 01 is set to HOLD the test of memory 3 in step 02 does not start unless yo...

Page 61: ...mber step setting Interval time Repeat setting Setting a Program Name Enter the name of a program to create up to 12 characters as follows 1 Press the SHIFT F1 key combination pressing the F1 key with...

Page 62: ...INS key to add the step MEM00 1 0s is added to the end of the list 4 Press the key to move the cursor to MEM to the right of the step number 5 Use the rotary knob to set a memory number 6 Use the key...

Page 63: ...step will be displayed in reverse video 4 7 4 Suspending the Program Press the STOP switch to halt testing during program execution Press the START switch again to run the program from the beginning 4...

Page 64: ...you that testing cannot be conducted unless it is changed The following four causes are displayed TOS6210 only 4 9 1 Setting Output out of the Operation Range The testers meet the following test curre...

Page 65: ...VER VA If a setting meeting the following equation setting exceeding the operation range is made the READY indication in the upper right of the LCD changes to blink OVER VA informing you that testing...

Page 66: ...that the setting falls within the operation range If a resistance value is set to the upper reference value OVER RESI check is not made 4 9 2 Upper Reference Value Lower Reference Value UP LOW If a lo...

Page 67: ...nd the OVER HEAT indication blinks on the LCD stop testing for approximately the pause time speci ed in the table below and then press the STOP key If the output section temperature has returned to th...

Page 68: ...5 4 V or less and a test can be performed the overload protection function is tripped if the output power exceeds the following maximum rated output during testing This causes the OVER LOAD indication...

Page 69: ...ample assume that the DUT with 0 190 is tested with the test current set to 25 A and upper reference value set to 0 200 If the leads connected to the DUT are long and four terminal measurements are ma...

Page 70: ...ress the SHIFT key until the characters KIKUSUI ELECTRONICS CORP disappear Factory shipped settings TOS6200 TOS6210 Test conditions set up screen MAIN Test current CURRENT 3 0 A 6 0 A Frequency FREQ 5...

Page 71: ...TOS6200 6210 5 1 Chapter 5 REMOTE and SIGNAL I O Describes the REMOTE terminal for connecting optional equipment and the SIGNAL I O connector for input output signals 5 5...

Page 72: ...on the front panel This connector is used to connect the optional RC01 TOS or RC02 TOS remote control boxes or the LP01 TOS or LP02 TOS test probe When you connect an option the START and STOP switch...

Page 73: ...panel used to control testing start and stop or to monitor the status of the tester Fig 5 2 SIGNAL I O Connector Connector on the tester side Omron Corp XM3B 2522 D SUB 25 pin female connector Screw...

Page 74: ...ltage 30 V DC Output saturation voltage Approximately 1 1 V at 25 C Maximum output current 400 mA total Pin configuration Fig 5 3 SIGNAL I O Pin Configuration To avoid damage to internal circuits take...

Page 75: ...uring test not including the period of a current voltage rise 16 PASS O ON for approximately 0 2s or more when a measured value is judged PASS It is continuously ON when PASS HOLD is set to ON 17 UPPE...

Page 76: ...f 10 ms or more from the READY signal has turned to a low level set the START signal to a low level for 5 ms or more The READY signal turns to a high level after the effective START signal has been de...

Page 77: ...2 PM Signals and Panel Memory or Program Number to be Recalled MSD LSD MAIN AUTO PM7 PM6 PM5 PM4 PM3 PM2 PM1 PM0 H H H H H H H H Recalls panel memory 0 Recalls program 0 H H H H H H H L Recalls panel...

Page 78: ...ransistors instead of a switch in the above example Con gure the circuit so that a collector current ic of 5 mA or greater passes through the transistor Output signal Example of driving a relay This e...

Page 79: ...device messages used to create a program for remote control of the tester via GPIB or RS 232C To avoid electric shocks always turn off the power supply of the related equipment when connecting or disc...

Page 80: ...kusui distributor agent GPIB cable 1 m code 92080 GPIB cable 2 m code 92070 GPIB cable 4 m code 92090 6 1 2 RS 232C Interface To use the RS 232C interface make the following settings For settings see...

Page 81: ...inal ready 5 GND Signal ground 6 DSR Data set ready 7 RTS Request to send 8 CTS Clear to send 9 RI Ring indicator Controller side 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 D sub pin 9 female D sub pin 9 fem...

Page 82: ...troller to the device and responses sent from the device to the controller Each message consists of a message header and data sections Command Commands include settings and queries Setting Used to exe...

Page 83: ...d However in the event of a message terminator with only EOI use Acknowledgment messages RS 232C The acknowledgment message is peculiar to the RS 232C interface This message is sent from the tester to...

Page 84: ...aracter string within these brackets represents program data Do not use these brackets when writing comments Characters or numbers separated by within these brackets indi cate that you can choose betw...

Page 85: ...eneral purpose device messages used to specify of a terminator and other items CLS Clears of the status byte register event status register device status register protec tion register fail register in...

Page 86: ...reset each bit of the service request enable register Also used to inquire about the contents of the service request enable register For details on the service request enable register see 6 4 Register...

Page 87: ...age DCL or SDC has been received Also used to perform the same processing as is performed by a DCL message from the RS 232C Message Set value CLR DSE Used to set or reset each bit of the device status...

Page 88: ...f 1 is returned Example When a test is being made A value of 12 is returned 4 Test 8 Test on Example When contact check is ON A value of 8 is returned ERR Used to inquire about the contents of the err...

Page 89: ...the invalid setting register For details on the invalid setting register see 6 4 Registers Message Query INV Response Returns the contents of the invalid setting register to INV Example If Bit 0 OVER...

Page 90: ...ual for your PC Message Setting SIL 0 1 Query SIL Program data Set value 0 Return an acknowledgement message 1 Do not return an acknowledgement mes sage default Response The set value for the SILENT m...

Page 91: ...s to be set on the tester SYS TEM screen BUZZERVOL BVOL Sets or inquires about the buzzer volume Message Setting BVOL NR1 Query BVOL Program data Set value 1 to 10 default is 4 Resolution 1 Example BV...

Page 92: ...20 characters then returns this as the result Example If KIKUSUI is entered in the 1st line no data is entered in the 2nd line and 123456789ABCDEFGHIJK is in the 3rd line the response message returns...

Page 93: ...st in response to CON Example When contrast is set to 3 A value of 3 is returned DOUBLEACTION DAC Sets ON OFF for start double action or inquires about ON OFF status Message Setting DAC 0 1 OFF ON Que...

Page 94: ...us of the fail mode in response to FMOD Example When fail mode is ON A value of 1 is returned MEASMODE MMOD Sets or inquires about the measurement mode Message Setting MMOD NORM MAX Query MMOD Program...

Page 95: ...ON Momentary ON Response Returns the ON OFF status of the momentary in response to MOM Example When the momentary is ON A value of 1 is returned PASSHOLD PHOL Sets the PASS hold time or inquires about...

Page 96: ...Change the set ting referring to OVER VOLT in 4 9 1 Setting Output out of the Operation Range OVER VA blinks on the LCD The setting has exceeded the maximum rated output Test cannot begin under the c...

Page 97: ...s the set value of test frequency in response to FREQ Example When the test frequency is 50 Hz A value of 50 is returned RJUDGE RJUD TOS6210 only Sets ON OFF of resistance value based judgment or inqu...

Page 98: ...ts a resistance value based lower reference value and ON OFF of the lower limit judgment function or inquires about the ON OFF status of the lower limit judgment function When you perform sampled volt...

Page 99: ...e of this setting command causes sampled voltage value based judgment to be automatically selected Message Setting VLOW NR2 0 1 OFF ON Query VLOW Program data NR2 Lower reference value Set value 0 01...

Page 100: ...t of the LCD changes to blink UP LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference value or reduce the lower reference value OVER VOLT...

Page 101: ...s to blink UP LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference value or reduce the lower reference value OVER VA blinks on the LCD The...

Page 102: ...e and the timer ON OFF setting Message Setting TIM timer 0 1 OFF ON Query TIM Program data timer NR2 Test time Set value 0 3 to 999 default is 1 0 Resolution 0 3 to 99 9 0 1 100 to 999 1 Unit s Progra...

Page 103: ...suspended due to a HOLD setting in the interval to the next step This command message is valid only in the test conditions set up MAIN offset measurement OFFSET or program AUTO screens Switch screens...

Page 104: ...screen SYSTEM1 4 Offset screen OFFSET 5 Those other than 1 to 4 above not avail able Response Returns the current mode displayed screen in response to FUN Example When the current mode displayed scree...

Page 105: ...ice status register TEST and TEST ON bit 2 3 are 1 measured voltage value 4 50 V measured current value 25 0 A maxi mum measured resistance value 0 182 measured resistance value 0 180 and elapsed time...

Page 106: ...if the timer is OFF or the remaining time if the timer is ON Message Query TIME Response Returns the elapsed or remaining time of the test in response to TIME Example When the timer function is ON and...

Page 107: ...EM memory no Program data Sets the memory contents in the following order All parameters must be entered even when the lower limit judgment is set to OFF Enter any value into the lower reference value...

Page 108: ...ry To inquire about the memory contents set using VMEM use MEMORY MEM In this case the voltage value is returned to the upper and lower refer ence values Messages Setting VMEM memory no memory name te...

Page 109: ...y contents in response to MEM memory no Example When memory contents 10 is memory name TEST1 test current 62 0 A upper reference value 5 4 V lower reference value 0 05 V test time 999 s test frequency...

Page 110: ...p number NR1 Set value 0 to 99 Resolution 1 Example To delete step 10 in program number 1 PDEL 1 10 PRGEDIT PED Overwrites a currently set step with a new step adds a step in a program or inquires abo...

Page 111: ...n response to PED program number step number Example When PED 5 1 inquires about the contents of step 1 in program 5 and step 1 is con gured as memory 11 and an interval time of 5 seconds A value of t...

Page 112: ...e of TEST1 to program number 1 PNAM 1 TEST1 Response Returns the name of the program in response to PNAM program number Example When program 1 named TEST1 is inquired about with a PNAM 1 A value of th...

Page 113: ...of the 1 is returned PRGTEST PTES Recalls program contents Message Setting PTES NR1 Program data Set value 0 to 99 Resolution 1 PRGTOTAL PTOT Inquires about the number of steps corresponding to the p...

Page 114: ...DSE Read using ESR Status byte register 7 6 7 6 CME EXE 3 2 1 0 3 2 1 0 3 2 1 0 TEST ON TEST FAIL STOP PROT PASS READY INV SET Protection register Invalid setting register Read using PROT Read using...

Page 115: ...ndicats that a bit of the event status register has been set 4 DSB Device Status Bit Indicats that a bit of the device status register has been set 3 Not used in the tester 2 Not used in the tester 1...

Page 116: ...only Bit Descriiption 7 Not used in the tester 6 Not used in the tester 5 CURR Current Error 1 When output current is more than 10 of the set value for current 4 REN Remote Enable Change in the ENABLE...

Page 117: ...tester 4 Not used in the tester 3 OVER RESI Over Resistance Indicates that the setting exceeds the resistance measurement range 2 OVER VA Over Volt Amp Indicates that setting exceeds the power limit...

Page 118: ...BVOL 1 to 10 1 Setting for the buzzer volume 9 BUZZERVOL BVOL Returns the value set for the buzzer volume 10 CLR Clears the input buffer and has it wait for a device mes sage Equivalent to DCL and SD...

Page 119: ...mit judg ment function 36 MEASMODE MMOD NORM MAX Setting for the measurement mode 37 MEASMODE MMOD Returns the setting status of the measured result indica tion 38 MEMORY MEM 0 to 99 1 Memory number 2...

Page 120: ...to 99 1 Program number 0 to 99 1 Step number 0 to 99 1 Memory number 0 to 9 9 HOLD 0 1 s Interval time up to the next step 49 PRGEDIT PED 0 to 99 1 Program number 0 to 99 1 Step number Returns the con...

Page 121: ...Resolution 0 1 for 0 3 to 99 9 1 for 100 to 999 0 1 OFF ON ON OFF for the timer function 70 TIMER TIM Returns the test time and the ON OFF status for the timer function 71 TRM 0 to 3 1 Setting for res...

Page 122: ...rence value 0 3 to 999 0 1 1 s Test time Resolution 0 1 when the set value is 0 3 to 99 9 1 when the set value is 100 to 999 50 60 Hz Frequency 0 1 OFF ON ON OFF of lower limit judgment 0 1 OFF ON ON...

Page 123: ...copy of VISA library KI VISA This library can be downloaded from the Kikusui website http www kikusui co jp It is recommended that the TOS6200 6210 ActiveX driver also be downloaded Note that the samp...

Page 124: ...onst LOWER_FAIL 2 Const UPPER_FAIL 4 Definition of the fail register Const OHP 1 Const OHTP 2 Const OVLD 4 Const VL 8 Definition of the protection Const REN 16 register Dim r As Long c As Long Dim str...

Page 125: ...viRead tos strRdBack 255 c register to determine which reference value was violated If Val strRdBack LOWER_FAIL Then MsgBox LOWER FAIL Result Displays the LOWER FAIL test result If Val strRdBack UPPER...

Page 126: ...ASRL_STOP_TWO vs viSetAttribute tos VI_ATTR_ASRL_FLOW_CNTRL VI_ASRL_FLOW_XON_XOFF End If Dim r As Long Dim strCommand As String Device Clear Device clear vs viClear tos Device clear performed when usi...

Page 127: ...ores MEM20 MEM21 and strCommand PRGEDIT 10 1 21 1 5 vbCrLf vs viWrite tos strCommand Len strCommand r MEM22 into the 10th strCommand PRGEDIT 10 2 22 2 5 vbCrLf vs viWrite tos strCommand Len strCommand...

Page 128: ...1 Const DSR_INVSET 2 Const DSR_TEST 4 Const DSR_TESTON 8 Definition of the device status register Const DSR_PASS 16 Const DSR_FAIL 32 Const DSR_STOP 64 Const DSR_PROTECTION 128 Const LOWER_FAIL 2 Cons...

Page 129: ...olated If Val strRdBack LOWER_FAIL Then MsgBox LOWER FAIL Result Displays the LOWER FAIL test result If Val strRdBack UPPER_FAIL Then MsgBox UPPER FAIL Result Displays the UPPER FAIL test result Case...

Page 130: ...6 52 TOS6200 6210...

Page 131: ...S6200 6210 7 1 Chapter 7 Maintenance Explains tester maintenance and inspection of the tester To maintain high performance for an extended period perform maintenance and inspect the tester regularly 7...

Page 132: ...oration or erase printed characters clouded display and so on 7 2 Inspection Any break or cracking in the covering greatly increases the risk of electric shock or fires If you find any breaks or crack...

Page 133: ...h and unplug the AC power cord from the electrical outlet 2 Disconnect the AC power cord from the AC LINE connector on the rear panel 3 Use a screwdriver to remove the fuse holder as shown in Fig 7 1...

Page 134: ...e condi tions However we recommend replacing the fan roughly every 60 000 hours We also recommend regular internal inspections and cleaning at the same interval Backup battery The tester uses a lithiu...

Page 135: ...GNAL I O 5 1 Check that the tester is not in PROTEC TION PASS or FAIL status 4 10 Protection Fuction 4 31 Check that the tester is not in the midst of system setup interface setup or pro gram editing...

Page 136: ...7 6 TOS6200 6210...

Page 137: ...Unless otherwise speci ed the speci cations contained in this chapter are based on the following settings and conditions Warm up time 30 minutes Temperature 5 C to 35 C Humidity 20 to 80 R H no conden...

Page 138: ...6 00 V AC Resolution 0 01 V Offset cancel function Not provided 0 00 to 5 40 V Offset ON OFF function provided Accuracy 1 of reading 0 02 V Response Mean value response rms value display response time...

Page 139: ...o 5 40 V Resolution 0 01 V Judgment accuracy 2 of setting 0 05 V Calibration Calibration is performed with the rms value of the sine wave using a pure resis tance load LED PASS Lights for approximatel...

Page 140: ...ctions except for the POWER switch and KEY LOCK function may be controlled remotely Baud rate 9600 19200 or 38400 bps GPIB Complies with IEEE Std 488 1978 Function All functions except for the POWER s...

Page 141: ...d and judged FAIL 18 L FAIL O Continuously ON if a measured value equal to or below the lower reference value is detected and judged FAIL 19 READY O ON while the tester is in ready status 20 PROTECTIO...

Page 142: ...del 450 VA max 100 V 200 V model 330 VA max 420 VA max Allowable frequency range 47Hz to 63Hz Insulation resistance 30M min 500 V DC between AC line and chassis Withstanding voltage 1390 V AC 2 second...

Page 143: ...mensions Weight Approx 9 kg 19 84 lbs Approx 11 kg 24 25 lbs Accessories AC power cord 1 piece Test leadwire TL11 TOS 1 set TL12 TOS 1 set Short bar 2 pieces These are inserted between the OUTPUT and...

Page 144: ...ensions Fig 8 2 TOS6210 external dimensions MAX345 13 58 35 1 4 MAX 270 10 63 MAX455 17 91 MAX10 0 39 430 16 93 MAX15 0 59 88 3 46 MAX140 5 51 Unit mm inch 430 16 93 MAX 10 0 39 MAX455 17 91 88 3 46 M...

Page 145: ...nse to output This compact lightweight PWM sine wave inverter is capable of a maximum out put of 150 VA TOS6200 220 VA TOS6210 achieving a power conversion ef ciency of 90 3 Output transformer This st...

Page 146: ...trol circuit Sends the detected output voltage to the power ampli er circuit for constant voltage at the output terminals It also DC converts the detected output voltage and displays averaged data as...

Page 147: ...EC60065 1 25 A 0 1 0 001 60 s 50 Hz 0 0 1 2 4 IEC60065 2 10 A 0 1 0 001 1 s 50 Hz 0 0 1 3 5 IEC60065 3 10 A 0 2 0 001 1 s 50 Hz 0 0 1 4 6 IEC60204 1 10 A 0 1 0 001 10 s 50 Hz 0 0 1 5 7 IEC60335 1 25 A...

Page 148: ...ve grounding pin IEC 60601 1 1995 Medical electrical equipment Part 1 General requirements for safety No distinction Between all accessible conduct ing parts of class I devices requiring grounding Pro...

Page 149: ...probe and a metal part 1 25 A 50 or 60 Hz or 2 1 5 times the rated device cur rent whichever is greater 0 1 or less 5 to 10 sec The no load voltage must be 6 V or less 1 5 times the current capacity o...

Page 150: ...ve conductor terminal or pro tective grounding pin UL2601 1 1997 Medical Electrical Equipment Part 1 General Requirement for Safety No distinction Between accessible metal parts of class I devices Pro...

Page 151: ...oltage should be 12 V or less In measurements of resistance do not include the value for the AC power cord s protective grounding wire Exercise care so that the test results are not affected by the co...

Page 152: ...power cord JIS T 1022 1996 Safety Requirements of Electrical Installations for Medically Used Rooms in Hospitals and Clinics Between a grounding pin receiver of medical electrical outlet or ter minal...

Page 153: ...ance value For measurement conductors use conductors with a sectional area of 3 5 mm2 or greater make them as short as possible For connections between the measuring circuit accessible metal parts and...

Page 154: ...A 10 TOS6200 6210...

Page 155: ...ouble Action 4 18 E Ending the test 4 14 Excerpts from the safety standards A 4 F FAIL judgment 4 15 4 27 Fail Mode 4 17 Fan 3 7 7 4 Feet 3 3 Firmware version 1 2 Firmware version of products applied...

Page 156: ...am screen 4 25 Protection fuction 4 31 Protection status 4 31 R RC01 TOS 1 5 1 6 RC02 TOS 1 5 Ready status 4 13 Rear panel 3 6 Recalling a panel memory and program 5 7 Recalling the memory 4 23 Recall...

Page 157: ...TOS6200 6210 Index I 3 Turning on the power 4 2 U Unpacking 2 2 Upper reference value 4 5 UP LOW 4 30 V VOLT LIMIT 4 33...

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